AY-XP07ERAE-X07ER AY-XP09ERAE-X09ER AY-XP12ERAE-X12ER

SERVICE MANUAL

S////AYXP07ER
SPLIT TYPE ROOM AIR CONDITIONERS

INDOOR UNIT

(INOOR UNIT)

MODELS

AY-XP07ER AY-XP09ER AY-XP12ER

OUTDOOR UNIT

AE-X07ER AE-X09ER AE-X12ER

(OUTDOOR UNIT)

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

TABLE OF CONTENTS

Page SPECIFICATIONS..... 2 EXTERNAL DIMENSIONS.... 3 WIRING DIAGRAMS..... 4 ELECTRICAL PARTS..... 5 REFRIGERATION CYCLE..... 6 PERFORMANCE CURVES..... 7 REPLACEMENT PARTS LIST AY-XP07ER / AY-XP09ER / AY-XP12ER.... 8 AE-X07ER / AE-X09ER / AE-X12ER.... 11

SHARP CORPORATION

SPECIFICATIONS
MODEL ITEMS Cooling capacity(Min. ~ Max.) kW Heating capacity(Min. ~ Max.) kW Moisture removal(at cooling) Liters/h Electrical data Phase Rated frequency Rated voltage Rated current (Min - Max.) Rated input (Min - Max.)
INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
AY-XP07ER AE-X07ER AY-XP09ER AE-X09ER AY-XP12ER AE-X12ER 2.1 (0.9 _ 3.0) 2.6 (0.9 _ 3.0) 3.5 (0.9 _ 4.0) _ 4.0) _ 5.0) 3.0 (0.9 3.6 (0.9 4.6 (0.9 _ 6.0)
Single Hz 50 V 230 Cool A 2.6 (0.8 _ 4.6) 3.3 (0.8 _ 4.6) Heat A 3.7 (0.7 _ 6.5) 4.1 (0.7 _ 6.5) Cool W 510 (150 _ 900) 650 (150 _ 900) _ 1400) Heat W 730 ((130 _ 1400) Cool % Power factor Heat % Type Hermetically sealed rotary type Compressor Model 5RS092XDF Oil charge 320cc (RB68A or Freol Alphc 68M) Evaporator Louver Fin and Grooved tube type Refrigerant system Condenser Corrugate Fin and Grooved tube type Control Expansion valve Refrigerant (R410A) 1000g 1000g De-lce system Micro computer controled reversed systems High dB(A) Noise level Low dB(A) (at cooling) Soft dB(A) Fan system Drive Air flow quantity (at cooling) Fan Connections Refrigerant coupling Refrigerant tube size Gas, Liquid Drain piping mm Others Safety device Air filters Net dimensions Net weight Note: The condition of star " Width Height Depth mm mm mm kg Compressor: Thermal protector Fan motors: Thermal fuse Fuse, Micro computer control Polypropylene net (Washable) Direct drive m /min. 7.8 m3/min. 6.m /min. 5.2
4.6 (0.8 _ 6.4) 5.2 (0.7 _ 8.1) 960 (150 _ 1400) 1190 (130 _ 1800) 91 99

1080g

High Low Soft

9.9 7.7 6.0

11.2 9.0 6.8
Cross flow fan Propeller fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Flare type 3/8", 1/4" O.D 18 1/2", 1/4"

250 36

240 11

265 37

" marked item are ISO5151 : 1994(E), condition T1.

EXTERNAL DIMENSIONS

INVERTER AIR CONDITIONER

CRMC-A442JBE0

R03(AAA) 2PCS.

Figure E-1. INDOOR UNIT

A 135 72
A B C AE-X07ER 250 AE-X09ER AE-X12ER 265

37.58 B

299 324

165 167.5

Figure E-2. OUTDOOR UNIT

81 136

WIRING DIAGRAMS
LED INDICATION FOR SELF-DIAGNOSIS
Temperature Indicator Blinking No. Abnormal contents POWER SUPPLY SINGLE PHASE
WIRING DIAGRAM <CB878>
INDOOR UNIT TERMINAL BOARD1 GREEN-YELLOW BLUE IN TERMINAL BOARD 2
OUTDOOR UNIT TERMINAL BOARD
Short circuit of the Thermistor Overheat error (compressor and cycle) Open circuit of the Thermistor Abnormal DC current 7 Abnormal AC current 9 Abnormal Thermistor or four way valv 11 Abnormal outdoor fan motor Rotation error of the compressor or compressor lock Abnormal PAM voltage and PAM clock signal 17 Open circuit of serial signal line Short circuit of serial signal line 18 Abnormal fan motor of indoor unit 19 <Indication of the abnormal condition> LED indicator will blink, if the set is in abnormal condition.
OUT BLACK CONTROL BOARD UNIT RY1 NF1 DB1 SERIAL LOUVER MOTOR CNA SIGNAL S NR1 C14A (TOP) CIRCUIT LOUVER MOTOR CNB (BOTTOM) N TH1 FU2 ROOM TEMP. YELLOW CN2 R76 SSR 250V FU1 THERMISTOR 2A TH2 250V PIPE TEMP. C23 POWER 3.15A THERMISTOR ORANGE CN3 SUPPLY UNIT NF2 BCN201 CN102 CN1 BCN1 RECEIVER BCN101 C28 C99 C97 BOARD CN101 CN5 C98 UNIT C96 FAN MOTOR DISPLAY BCN3 CLUSTER BOARD GENERATOR UNIT BLACK

1 BLUE RED 2

EVAPORATOR
Figure W-1. Wiring Diagram for AY-XP07ER / AY-XP09ER / AY-XP12ER
Figure W-2. Wiring Diagram for AE-X07ER / AE-X09ER / AE-X12ER

ELECTRICAL PARTS

For Model AY-XP07ER / AY-XP09ER / AY-XP12ER DESCRIPTION MODEL Indoor fan motor MLB084 Indoor fan motor capacitor Transformer FUSE1 FUSE2 For Model AE-X07ER / AE-X09ER / AE-X12ER DESCRIPTION MODEL Compressor 5RS092XDF Outdoor fan motor ML-A902 Outdoor fan motor capacitor WPE1 WPE101 WPE3 WPE5 REMARKS DC Motor QFS-GA052JBZZ (250V, 3.15A) QFS-GA051JBZZ (250V, 2A)
REMARKS D.C. brush-less motor DC Motor QFS-GA050JBZZ(250V, 1A) QFS-GA051JBE0(250V, 2A) QFS-GA052JBZZ(250V, 3.15A) QFS-GA065JBZZ(400V, 20A) QFS-GA066JBZZ(400V, 15A)

REFRIGERATION CYCLE

Indoor unit Flare coupling Evaporator Indoor unit Flare coupling Flare coupling Evaporator

3 Flare coupling

valve Silencer
valve Heating s Cooling Strainer
Outdoor unit Accumulator Capillary tube B Expansion valve

Compressor

Coil C Reverse valve

Condenser 2

Capillary tube (2 pieces)
Flow for Refrigerant for AY-XP07ER / AY-XP09ER
Standard conditions: AY-XP07ER / AY-XP09ER / AY-XP12ER Indoor side Dry-bulb Temp. (C) Cooling Heating 47
Flow for Refrigerant for AY-XP12ER
REFRIGERANT PIPE LENGTH 7.5m Outdoor side Relative Humidity (%) 35 7
Relative Humidity (%) Dry-bulb Temp. (C)
Temperature at each part and pressure in 3-way valve Model NO. Condition 3-way valve pressure (MPaG) AY-XP07ER Cooling 1.00 Heating 2.60 AY-XP09ER Cooling 1.00 Heating 2.60 AY-XP12ER Cooling 1.00 Heating 2.60
Dimension of Capillary tube Model O.D Capillary tube 2.7 AY-XP12ER I.D 1.7 L 300

PERFORMANCE CURVES

NOTE: 1) Indoor fan speed: Hi 2) Vertical adjustment louver "45", Horizontal adjustment louver "front" 3) Indoor air temp. : Cooling 27C, Heating 20C 4) Power source : 230V, 50Hz

600 800

Input(W)
Input(W) Heating capacity(kW)

Cooling capacity(kW)

2.6 2.4 2.2 2.Outside air temp.(C) 40
3.0 2.5 2.0 1.5 -Outside air temp.(C) 10
Figure P-1. At Cooling for AY-XP07ER

Figure P-2. At Heating for AY-XP07ER
1000 Input(W) Heating capacity(kW) 700
Input(W) Cooling capacity(kW)
3.2 3.0 2.8 2.6 2.Outside air temp.(C) 40
4.0 3.5 3.0 2.5 -Outside air temp.(C) 10
Figure P-3. At Cooling for AY-XP09ER
Figure P-4. At Heating for AY-XP09ER

1300 1200

35 Outside air temp.(C) 40

1100 1000

4.0 3.8 3.6 3.4 3.2

5.0 4.5 4.0 3.5

7 Outside air temp.(C)
Figure P-5. At Cooling for AY-XP12ER
Figure P-6. At Heating for AY-XP12ER
REPLACEMENT PARTS LIST (AY-XP07ER / AY-XP09ER / AY-XP12ER)
REF. NO. 2-1 2-8-1 8-2 8-11-1 11-2 11-20-1 20-10 20-11 20-12 20-13 20-14 20-15 20-16 20-17 20-2 20-3 20-4 20-5 20-6 20-7 20-8 20-9 PART NO. DESCRIPTION Q'TY CODE BK BU BU BU AD AD AQ AG AH AH AN AN AZ AG

CONTROLBOX PARTS

CMOT-A433JBKZ DSGY-B540JBKZ DSGY-B532JBKZ DSGY-B550JBKZ QFS-GA051JBZZ QFS-GA052JBZZ QACC-A298JBZZ QTANZA001JBZZ QTANZA018JBZZ RH-HXA014JBZZ RTHM-A292JBE0 QW-VZE403JBZZ RMOT-A110JBZZ RMOT-A108JBEZ CKITTA013JBKZ CHLD-A050JBK0 PGUMMA206JBE0 PGUMMA207JBE0 DCHS-A502JBKZ PGID-A108JBFA NFANCA087JBKZ PCOV-A845JBFZ CCOV-A093JBKZ FCOV-A155JBFA MHNG-A031JBFA PCOV-B005JBFA PCOV-A849JBFZ PGID-A109JBFZ CLOV-A054JBKZ MLOV-A385JBFA NBRG-A030JBFA NBRG-A037JBFA CPNL-A485JBKZ FCOV-A143JBFZ PCOV-A992JBFZ PCOV-B010JBFA LHLD-A449JBF0 LHLD-A690JBFZ PBOX-A432JBFZ PCOV-A847JBPZ CSRA-A577JBKZ CHOS-A015JBKZ MJNTPA095JBFA MLOV-A346JBFA MLOV-A347JBFA MLOV-A386JBTA NBRG-A028JBFA NBRG-A031JBFA NBRG-A038JBFA PGUMMA169JBE0 DSRA-A258JBKZ GGAD-A057JBTA PSRA-A161JBFA LHLD-A615JBFA LHLD-A682JBFA LHLD-A691JBFZ LPFT-A144JBFZ LPFT-A147JBFZ Fan motor sub assy Control board unit [AYXP07ER] Control board unit [AYXP09ER] Control board assy [AYXP12ER] Fuse Fuse Power supply cord Terminal board Terminal board Thermister assy Thermistor Lead wire Louver motor Louver motor-b Plasmacluster unit Bearing assy Motor cushion Motor cushion Cabinet assy Guide Crossflow fan Motor cover Louver cover assy Cover Cover hinge Louver cover Side cover Guide Direct.louver assy Air direction louver Bearing Bearing Cont.box cover assy Senser cover Led holder Led cover Thermistor holder Senser holder Control box Cont.box cover Drain pan assy Drain hose assy Louver link Vertical louver Vertical louver Air flow louver Bearing Bearing Bearing c Drain plug Drain pan sub assy Wire guard Drain pan Louver stopper Led holder Lead wire guide Dorain joint Dorain joint l

CABINET AND UNIT PARTS

BA AL BA AG
AC AF AF AF AN AB AE AQ AD AD AH BD BF AG

AB AB AB AS AB AC AC AD

AC AE AE AD
REF. NO. 2- 21 2- 21-1 2- 21-2 2- 21-3 2- 21-4 2- 21-5 2- 21-6 2- 22 2- 22-1 2- 22-2 2- 23 2- 24 2- 25 2- 26 2- 27 2- 28 2- 29 2- 30 2- 30 2- 3
PART NO. CPNL-A486JBKZ HBDG-A144JBEA HDECQA097JBRA HDECQA098JBRA HPNL-A672JBTA LHLD-A680JBFA LHLD-A681JBFZ DWAK-A869JBKZ GWAK-A300JBFA TLABCB878JBRZ DHLD-A009JBK0 LHLD-A689JBFA LHLD-A394JBFA PCOV-A848JBFZ PCOV-B006JBFA PFILMA191JBEZ PPLTNA078JBPZ TSPC-E666JBRZ TSPC-E651JBRZ TSPC-E681JBRZ CPIPCA796JBKZ CPIPCA813JBKZ DEVA-A189JBKZ LX-NZA169JBE0 PCAP-A064JBE0 CFIL-A088JBKZ CRMC-A629JBEZ FFZK-A178JBKZ LHLD-A688JBFA LPFT-A088JBF0 SSAKHA149YDE0 TINS-A811JBRZ TINS-A812JBRZ TINSEA363JBRZ UBATUA027JBE0 CPADBA059JBKZ SPADBA189JBEZ SPAKCB549JBEZ SPAKCB537JBEZ SPAKCB568JBEZ
DESCRIPTION Open panel assy Badge Display panel Display panel Open panel Holder Display holder Front panel assy Front panel Wiring diagram Pipe holder assy Holder Pipe holder Drain cover Screw cover Air filter Mounting angle Name badge [AYXP07ER] Name badge [AYXP09ER] Name badge [AYXP12ER] Inlet tube assy [AYXP07ER] [AYXP09ER] Inlet tube assy [AYXP12ER] Evaporator assy Flare nut1/4 Cap 1/4 Purify filter assy Remote control Screws kit Cord holder Drain joint Bag Installation manual1 Installation manual2 Operation manual Battery pack Packing Pad Packing Packing Packing pad assy case [AYXP07ER] case [AYXP09ER] case [AYXP12ER]

Q'TY 1 1

CODE BC AF AF AX AD AC AS AV AC AE AG AD AD AD AL AU

AC AX BS AG

CYCLE PARTS

ACCESSORY PARTS

AR BB AE AC AC AL AL AS AE AK AD

PACKING PARTS

HOW TO ORDER REPLACEMENT PARTS To have your order filled prompty and correctly, please furnish the following information. 1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION

4-7 4-8

2-5 4-2 2-9 2-10

4-10 2-23 3-1 2-4

3-2 2-1

2-8-2 2-8-3

2-6 1-11
1-1 2-16 2-3 1-6 1-5 2-7 1-4

2-20-3

1-8 2-20
2-20-4 2-20-8 2-20-2 2-20-10 2-20-11

2-19 2-18

2-17 2-13

2-20-11 2-20-12 2-20-10

2-20-14 2-24 2-20-13 2-20-16 2-11-2 2-11-1 2-11-3 2-14 2-15 2-20-15 2-27 2-20-6

2-20-5 2-20-1

2-20-9 2-22

2-20-7 2-11

1-10 2-22-1

2-22-2

2-21-6 2-21-2 2-21-1

2-21-4

2-21-5 2-21-6 2-28

2-21-3

REPLACEMENT PARTS LIST (AE-X07ER / AE-X09ER / AE-X12ER)
REF. NO. 2-1 2-2 2-3 2-4 2-5 2-6 2-7-1 7-27 PART NO. DESCRIPTION Q'TY CODE BL CB CB CC AD AD AD AV AU BD BF AM BA AN AQ AG AG AF AF AX AQ
CMOTLB078JBEZ DSGY-B541JBKZ DSGY-B531JBKZ DSGY-B549JBKZ QFS-GA050JBZZ QFS-GA051JBZZ QFS-GA052JBZZ QFS-GA058JBZZ QFS-GA059JBZZ RH-IXA694JBZZ RH-IXA732JBZZ QW-VZE511JBZZ QW-VZE172JBZZ RCILZA009JBZZ RTHM-A022JBE0 QTANZA001JBZZ QW-VZE497JBZZ QW-VZE498JBZZ QW-VZE499JBZZ RFIL-A064JBE0 RH-HXA029JBZZ LANGKA157JBPZ CCAB-A367JBKZ CCAB-A368JBKZ TLABCB879JBRZ TLABCB879JBRZ LX-BZA261JBEZ PCOV-A881JBFA LANG-A504JBYZ CFTA-A268JBKZ PCOV-A594JBPZ PFTA-A090JBFA PRDAFA170JBEZ FDAI-A006JBWZ LBNDKA105JBWZ PBOX-A396JBFZ PDAI-A138JBWZ PDAI-A134JBWZ PCOV-A595JBFZ PSKR-A258JBPZ PSKR-A283JBPZ GCAB-A237JBTA GCAB-A220JBTA GGADPA004JBFA GGADPA007JBFA JHNDPA015JBFA LHLD-A449JBF0 LHLD-A491JBFZ LHLD-A492JBFZ MSPR-A026JBE0 MSPR-A027JBE0 MSPR-A036JBE0 MSPR-A143JBEZ NFANPA110JBEZ NFANPA118JBEZ PPLT-A370JBTZ PPLT-A375JBTA PSPF-A871JBEZ Fan moter Control board assy [AEX07ER] Control board assy [AEX09ER] Control board assy [AEX12ER] Fuse Fuse Fuse Fuse Fuse Ipm [AEX07ER] [AEX09ER] Ipm [AEX12ER] Lead wire [AEX07ER] [AEX09ER] Lead wire [AEX12ER] Reactor Thermistor Terminal board Lead wire Lead wire Lead wire Ferrite core Thermistor assy Motor angle Top plate assy [AEX07ER] [AEX09ER] Top plate assy [AEX12ER] Wiring diagram [AEX07ER] [AEX09ER] Wiring diagram [AEX12ER] Special screw Reactor cover [AEX07ER] [AEX09ER] Reactor angle [AEX12ER] Cover Terminal cover Cover Heat sink Capacitor angle assy Capacitor clamp Control box Terminal base [AEX07ER] [AEX09ER] Terminal base [AEX12ER] Cover Bulkhead [AEX07ER] [AEX09ER] Bulkhead [AEX12ER] Front panel [AEX07ER] [AEX09ER] Front panel [AEX12ER] Fan guard [AEX07ER] [AEX09ER] Fan gaurd [AEX12ER] Handle Thermistor holder Cord clamp Cord clamp base Spring Thermistor spring [AEX07ER] [AEX09ER] Thermistor spring [AEX12ER] Spring [AEX12ER] Propeller fan [AEX07ER] [AEX09ER] Propeller fan [AEX12ER] Side cover r [AEX07ER] [AEX09ER] Side cover r [AEX12ER] Comp cover top [AEX07ER] [AEX09ER]
AC AC AC AL AP AN AE AL AR AG AD AP AG AE AH AS AY BC AR AS AD AH

AB AB AB AD AQ AU AW AF

REF. NO. 2- 27 2- 28 2- 28 2- 29 2- 30 2- 31 2- 32 2- 33 2- 33 2- 3

PART NO. PSPF-A918JBEZ PSPF-A878JBEZ PSPF-A919JBEZ PSPF-A879JBEZ CANG-A165JBKZ TLAB-C511JBRA TLABMA356JBRA TSPC-E667JBRZ TSPC-E650JBRZ TSPC-E679JBRZ CCHS-A842JBTA CCHS-A884JBTA DVLV-A571JBKZ DVLV-A657JBKZ LX-NZA270JBEZ LX-NZA271JBEZ LX-NZA307JBEZ DVLV-A572JBKZ LX-NZA271JBEZ DVLV-A581JBKZ DVLV-A653JBKZ CCIL-A129JBKZ PVLVXA052JBEZ PVLVXA061JBEZ PDAI-A123JBTA PGUM-A008JBE0 DCON-A242JBPZ DCON-A241JBPZ PCMPRA430JBEZ GLEG-A099JBE0 LX-NZA026JBE0 CPADBA773YDKZ CPADBA048JBKZ CPADBA774YDKZ CPADBA049JBKZ SPAKCB550JBEZ SPAKCB536JBEZ SPAKCB565JBEZ
DESCRIPTION Comp cover top [AEX12ER] Compressor cover [AEX07ER] [AEX09ER] Compressor cover [AEX12ER] Compressor cover b [AEX07ER] [AEX09ER] Holder assy [AEX12ER] Label Inverter label Name badge [AEX07ER] Name badge [AEX09ER] Name badge [AEX12ER] Base pan assy [AEX07ER] [AEX09ER] Base pan assy [AEX12ER] 3way valve unit [AEX07ER] [AEX09ER] 3way valve unit [AEX12ER] Service nut Bonnet [AEX07ER] [AEX09ER] Bonnet [AEX12ER] 2way valve unit Bonnet Control valve assy [AEX07ER] [AEX09ER] Control valve assy [AEX12ER] Coil assy Reverse valve [AEX07ER] [AEX09ER] Reverse valve [AEX12ER] Flare coupling base Damper rubber Condenser assy [AEX07ER] [AEX09ER] Condenser assy [AEX12ER] Compressor Compressor cushion Special nut Top pad assy [AEX07ER] [AEX09ER] Top pad assy [AEX12ER] Bottom pad assy [AEX07ER] [AEX09ER] Bottom pad assy [AEX12ER] Packing case [AEX07ER] Packing case [AEX09ER] Packing case [AEX12ER]
CODE AT AT AE AD AH AC AC AC AC

AW AU AV

AQ BG AU BB BD AF BV BV CC AD

2-26 2-7 2-30 2-7-1

2-7-2 2-1

1-2 1-1 2-25 2-20

3-12 2-8 1-10

3-11 3-11 2-13

2-14 2-9 2-10 1-4 1-6 2-27 1-5 3-9 1-7 1-8 1-9 2-32 3-15 2-5 3-14 3-13 3-10 3-5 3-4 2-4 2-15 3-2 3-1 2-6

(AE-X12ER)

1-11 3-7 3-8

2-28 1-3

(AE-X07ER/AE-X09ER)
2-4 3-3 3-4 AE-X07ER AE-X09ER AE-X12ER

'2004.13 SHARP CORP.