ADOPT - NEWS 38

17.02.2006
New Arrivals... 3 Special sale of Reflow Ovens and Curing Ovens.. 4 Special Sale of flexible SMT pick and place Mimot. 8 Special Sale of mid-range SMT placers Siplace 80 S-15 / F-3.. 9 Reply Page... 10

Trade Shows and Date

We will again exhibit at the SMT 2006 in Nrnberg from May 30th to June 1st. Prior to this we will send out a larger ADOPT NEWS by email and in printed version.

General Product Spectrum

Most space in these ADOPT NEWS is used for our special sales, we have to make room for additional purchases. But of course our standard business continues as usual, here are some examples of our stocking machines and accessories:

SMT Placement

more than 100 machines in stock, plus many feeder trollies, feeders, accessories, spare parts Flexible pick and place for prototyping and small batches Daum Place-It Dima Optima Europlacer EP 928 Mimot MP 1260 Philips CSM 84, CSM 84 VZ Quad QSA 30A, 4C MK2, 4C-136, 3C-68 Siemens MS-102, HS-180, SP-120 Fuji QP-341E MM, IP-2, IP-1 Philips Eclipse Universal GSM 1, GSM 2

Fine pitch placers

Mid-Range placers for a high product mix Assembleon Topaz Xi Juki / Zevatech KE 2060, KE 2050, KE 760, KE 750, KE 740, KE 730 Siemens Siplace 80 S-20, F-5, S-15, F-3, WPW Fuji CP4-3E, CP3, CP2 Philips FCM 2, FCM 1 Philips Comet

Chip shooter

Untersbergstrasse 1 A-5082 Grdig bei Salzburg
Email: info@AdoptSMT.com Homepage: www.AdoptSMT.com
ADOPT-NEWS 38 - 17.02.2006 - Page 1 of 10

Phone : Fax :

+43 - 6246 - 72440 +43 - 6246 - 72550

Board Handling

Loaders and unloaders, destackers, conveyors, inspection conveyors, turn tables, special handling equipment. More than 350 pcs. in stock.
Stencil Printers semi automatic and in-line
DEK, Ekra, MPM and others

Wave Solder Machines

Reflow Ovens please see page 4 to 7 In-Circuit Testers and AOI
Inserters and Component Preparation for through hole components
ADOPT Used Equipment Market

>6000m Storage

>1000 Machines in stock
>250,000 Spares and Feeders in stock
Phone : Fax : +43 - 6246 - 72440 +43 - 6246 - 72550
ADOPT-NEWS 38 - 17.02.2006 - Page 2 of 10

New Arrivals

We have already fixed the purchase of the following Juki line, the line will be in operation at our customer until week 10/2006 and will be available in week 12/2006. Juki SMT line installed 2004 including: Ref. 12869 Juki KE 2050 year 2003 Ref. 12870 Juki KE 2060 year 2003
Ref. 12871 MTC-TR2 Tray Changer for KE 2060, year 2002

Linie Computer

Ref. 12709 Electrovert Econopak year 2001, will arrive in week 8/2006
Ref. 12823 and 12824 Rommel magazine loader and unloader for 2 magazines each
Ref. 12710 Electrovert Omniflo 7 year 1999, will arrive in week 8/2006
Ref. 12540 Seho 2140 F Nitrogen Wave Solder Machine year 1999

Email: info@AdoptSMT.com Homepage: www.AdoptSMT.com ADOPT-NEWS 38 - 17.02.2006 - Page 3 of 10
Reflow Ovens and Curing Ovens
We have more than 50 pcs. Reflow Ovens and Curing Ovens in stock, of course these take up a lot of room. To get space for additionally purchased machines we are offering many of our ovens for special prices.
Rehm SMS-N2-V4-3000/80-400 Ref. 10851 Project No. 446, year 01/1999. Heated length 3m, pin chain conveyor with center support, width adjustable 80 to 400mm, width adjustment electrical; Total length 6m, cooling water necessary Condition: overhauled, for this the transport system was taken out, cleaned, put back in and calibrated. Flooded with N2 and O2 levels measured. Lead free profile, Special Price EUR 35,000.-
Rehm SMS-N2-V4 3000/70-400 Ref. 12571 Project No. 412, year 09/1998. Heated length 3m, pin chain conveyor with center support, width adjustable 70 to 400mm, width adjustment program controlled; Total length 6m, cooling water necessary; Condition: Tested, fully functional, tested; Lead free profile, Special Price EUR 14,000.-
Additional Rehm Reflow Ovens in stock, as is prices start at EUR 4,000.tested prices start at EUR 12,000.overhauled offered upon request: - SMS-N2-V4-3000/80-360 year 07/1996, Project No. 166, Ref. 10254 - SMS-V4-3000/80-400 year 07/1998, Project No. 428, Ref. 11101 - SMS-N2-V4-3000/80-400 year 01/1998, Project No. 323, Ref. 11233
SMS-N2-V4-3000/80-360 year 01/1998, Project No. 167, Ref. 12155 SMS-N2-V4-3000/50-400 year 04/1998, Project No. 360, Ref. 12295 SMS-N2-V4-3000/80-400 year 12/1998, Project No. 387, Ref. 12572, integrated cooling device, no cooling water needed!
In Addition 3 pcs Rehm SMS N2 VReflow Ovens year 1998 available ex works users in Germany, starting at EUR 4,000.Phone : Fax : +43 - 6246 - 72440 +43 - 6246 - 72550
ADOPT-NEWS 38 - 17.02.2006 - Page 4 of 10
SMT Quattropeak 3, year 1997, Machine-No. 1303-313-0897, Ref. 5954 Heated length 3m, pin chain conveyor with center support, width adjustable 80 to 400mm, width adjustment electrical; Total length 6150mm, Power connection 41 kW, power consumption in use 7 kW according to manufacturer, no cooling water necessary Condition:overhauled, for this the transport system was taken out, cleaned, put back in and calibrated. Flooded with N2 and O2 levels measured. Lead free profile; Special Price EUR 28,000.-
Additional Quattropeak Ovens in stock as is prices start at EUR 4,000.tested and overhauled offered upon request SMT Quattropeak C 3.0 N2 year 2000, Machine-No. 1337-111-0800, Ref. 11860 Pin chain conveyor with center support, width adjustable 80 to 400mm Total length 6m, heated length 3m, additional cooling zones
Was in use for prototyping, therefore also without overhauling in very nice condition.
Special Price tested EUR 18,000.-

SMT Quattropeak 3 year 1997 Ref. 12814 New arrival
SMT Quattropeak 3 (frame) / Quattropeak 2 (heating zones) year 04/1998, Machine-No. 1303-333-0498, Ref. 11132 Combo transport pin chain conveyor with center support up to 270mm, on the same hight a 200mm wide mesh belt; Total length 6.1m, Power connection 27 kW SMT IR Ovens starting at EUR 1,000.- : Siemens Reflow, OEM: SMT 460-8E K year 1992, Machine-No. 1302-112-01.92 SMT 300-4.0 year 1994, Ref. 12723
Email: info@AdoptSMT.com Homepage: www.AdoptSMT.com Phone : Fax : +43 - 6246 - 72440 +43 - 6246 - 72550
ADOPT-NEWS 38 - 17.02.2006 - Page 5 of 10
SMT 300-3.0-N2, year 12/1995, Ref. 6456 Heated length 2.5m, pin chain conveyor with center support, width adjustable 60 to 300mm Total length 5406mm, Power connection 29.5 kW Condition:overhauled, for this the transport system was taken out, cleaned, put back in and calibrated. Lead free profile: Please understand that a lead free profile is possible but for this also the last pre heat zone has to be turned up to peak temperature. Special Price EUR 15,000.-
SMT 400-3.0-N2, year 12/1994, Ref. 8197 Heated length 2.5m, pin chain conveyor with center support, width adjustable 50 to 400mm; Total length 5500mm, Power connection 30 kW; Condition: tested, fully functional. Lead free profile; Special Price EUR 12,000.-
More SMT ovens of this generation with forced convection in stock, as is prices start at EUR 2,000.tested and overhauled offered upon request SMT SMT SMT SMT SMT SMT SMT SMT 400-1.6C year 1997, Machine-No. 1305-345, Ref. 9694, total length 3200mm, power connection 17 kW 400-4.0-N2 year 11/1994, Machine-No. 1303-168-1194, Ref. 11016 400-2.4C year 1996, Machine-No. 1305-300, Ref. 11650, total length 4m 300-3.0 year 02/1997, Machine-No. 1303-255-0297, Ref. 11706 400C year 1999, Machine-No. 1302-441, Ref. 12076, total length 3,1m, power connection 16,6 kW 400-2.4C-N2 year 04/1997, Machine-No. 1305-336-0497, Ref. 12152 300-2.4C year 12/1996, Machine-No. 1305-329-1296, Ref. 12408 300C year 1996 with mesh belt, Machine-No. 1302-301, Ref. 12813
Email: info@AdoptSMT.com Homepage: www.AdoptSMT.com ADOPT-NEWS 38 - 17.02.2006 - Page 6 of 10 Phone : Fax : +43 - 6246 - 72440 +43 - 6246 - 72550
Reflow Ovens of other manufacturers, if not stated differently equipped with pin chain conveyor L->R, sorted by approximate size SEF 544.01 batch reflow oven Infrared Essemtec RO 180E, year 1998, Ref. 10973, Infrared/Convection, table top machine 1100mm long SEF 544.20 year 1994, Ref. 9832, Infrared table top machine with mesh belt 2000mm long SEF 540.02 year 1987, Ref. 12442, Teflon belt transport 2000mm long Ersa Hotflow 3 year 1997, Ref. 11713, total length 2800mm Dima Scirocco SMRO-4000 year 1996 with mesh belt, Ref. 11434, total length 3500mm Dima Scirocco SMRO-4000 year 1998 with pin chain conveyor and mesh belt, Ref. 10530, total length 3750mm Ersa Hotflow 5 N2 year 1998 with mesh belt and dual track pin chain conveyor, Ref. 10978, total length 3600mm Ersa Hotflow 5 year 1998, Ref. 12645, total length 3650mm Soltec Quantis I year 1998, Ref. 11738, total length 4000mm Iemme IRCON 16 year 1995 with pin chain conveyor and mesh belt, Ref. 12528, total length 4400mm Ersa Hotflow 7 year 1997, Ref. 11422, total length 4000mm Ersa Hotflow 7 year 2000, Ref. 12531, total length 4095mm Ersa Hotflow 7 year 1999, Ref. 11777, total length 4520mm Soltec Quantis Pro II year 2000, Ref. 11794, total length 4800mm, N2 ready Quad QRS VII year 1999, Ref. 12036, total length 4900mm Electrovert OmniFlo 7 year 1999, Ref. 12710, will arrive week 8/2006 Heraeus Inertflow FCI-V-35 year 1997, Ref. 11297, total length 6400mm Systronic HTDC SYS-435 year 1998, Ref. 10538, total length 6400mm, N2 ready Systronic HTDC SYS-435 year 1998, Ref. 10539, total length 6400mm, N2 ready, hood was damaged on transport, as is available for a very low price!

Curing Ovens Heraeus CM-V24-IR-T25-PC year 1994, Ref. 10725, total length 3850mm Systronic SYS 800-3000 year 1997, Ref. 10794, 800mm wide mesh belt, was used for 6 tracks 4 wide, total length 4500mm Rehm RDS 2500/50-400 year 2001, Ref. 11221, total length 4800mm Rehm RDS 2000-800W year 1997, Ref. 12492, 800mm wide carriers, total length 5200mm Rehm RDS 2000-800W year 1997, Ref. 12493, 800mm wide carriers, total length 5200mm Heraeus CM-72-250-141 Bj. 2000, Ref. 10719, 7200mm heated length, total length 9300mm Heraeus FCD-V 72 Bj. 1999, Ref. 11913, 7200mm heated length, total length 9300mm Heraeus FCD-V 72 Bj. 1999, Ref. 11914, 7200mm heated length, total length 9300mm
ADOPT-NEWS 38 - 17.02.2006 - Page 7 of 10
Mimot Flexible SMT Placer
The Mimot SMD placer MP 1260 is ideal for small to medium volume production with many change overs. The feeders are coded and can get replaced even while the machine is running. The conveyor gets connected with the machine main body only at the installation site, this way the machine can get transported also through narrow doors.
Complete System machine with 40 pcs. feeders. Special prices start at EUR 18,000.Mimot MP 1260 year 11/2001, 2 heads with 3 nozzles each, Ref. 11237 Mimot MP 1260 year 10/2001, 2 heads with 3 nozzles each, Ref. 11235 Mimot MP 1260 year 05/2000, 2 heads with 5 nozzles each, Ref. 9851 Mimot MP 1260 year 10/1998, 2 heads with 3 nozzles each, with tray holder, Ref. 11234 Mimot MP 1260 year 10/1997, 2 heads with 3 nozzles each, Ref. 11232 Mimot MP 1260 year 03/1996, 2 heads with 5 nozzles each, dispens head, optic changer, BGA option, Ref. 9308 Mimot MP 1260 year 07/1994, 2 heads with 5 nozzles each, optic changer, BGA option, Ref. 9078 Mimot MP 1260 year 1994, overhauled and retrofitted by manufacturer in 07/1999, 2 heads with 1 nozzle each, optic changer, Ref. 8227
ADOPT-NEWS 38 - 17.02.2006 - Page 8 of 10
Siplace 80 S-15 / F-3 Mid-Range SMT placers
Previously we have offered these machines only in overhauled condition. Because we have more machines available now we also offer them as is or tested fully functional, we have in total more than 25 machines of this generation in stock! Special Price complete including 40 feeder tracks starting at EUR 15,000.- per machine.

S-15 and F-3 use 12-fold revolving heads with a maximum speed of 15,000 components per hour with 2 heads, the applicable components can be 0402 to 14x18mm. Siplace 80 F placers have a revolving head as described above and an IC head mounted on one portal. The IC head of these models is identical and can place components up to 55x55mm. All Siplace 80 xx models are feeder compatibel and can also use the same feeder trolleys. The length of each machine in the direction of the line is 1600mm, the width about 2500mm. Maximum placement area: 460 x 460 mm Number of feeders: 80 tracks when using 2x8mm feeders, 120 when using 3x8mm feeders.
00116226-01, Feeder trolley for Siplace 80 with rollers 00116022-01/00116222-01, Feedertrolley for Siplace 80 without rollers
Trolleys for Siplace HS and HF also available.
Untersbergstrasse 1 A-5082 Grdig bei Salzburg Email: info@AdoptSMT.com Homepage: www.AdoptSMT.com
ADOPT-NEWS 38 - 17.02.2006 - Page 9 of 10
Reply by mail or fax to: +43 - 6246 - 72550

from/von: Company:

Firma:

Mrs./Mr.:

ADOPT Advanced Optimisation GmbH Untersbergstrasse 1 A-5082 Grdig bei Salzburg

Frau /Herrn:

Function:

Abteilung:

Street:

Strae:

ZIP-Code/City:

PLZ/Stadt:

.......

Phone: Fax: Email:

Please keep me informed with ADOPT-NEWS by email. Bitte halten Sie mich mit Ihren ADOPT-NEWS weiterhin per email auf dem laufenden. Please keep me informed with ADOPT-NEWS by post. Bitte halten Sie mich mit Ihren ADOPT-NEWS weiterhin per Post auf dem laufenden. Please exclude me from the mailing list. Bitte streichen Sie mich aus Ihrer Verteilerliste. Please include in the mailing list: Bitte nehmen Sie in Ihre Verteilerliste auf:
We do not assemble boards. Wir bestcken keine Leiterplatten.
Used Equipment: Gebrauchtgert:
Make/Hersteller: Typ: year/year: Spezifikation: Accessories/Zubehr: Feeder: Condition/Zustand: Price/Preis: availability Termin, Verfgbarkeit:

looking for wir suchen

for sale wir bieten an

........................

Teilen Sie uns Ihre Daten auch einfach durch Anmelden auf unserer Homepage mit ! Inform us of your contact details also by simply signing in on our home page !
Email: info@AdoptSMT.com Homepage: www.AdoptSMT.com ADOPT-NEWS 38 - 17.02.2006 - Page 10 of 10

VMS General Handbook SIEMENS PLESSEY CONTROLS LIMITED, Sopers Lane, POOLE, Dorset. BH17 7ER.

667/HB/24612/000

SYSTEM/PROJECT/PRODUCT:
GENERAL HANDBOOK FOR FLIP DOT VMS

PREPARED: FUNCTION:

M.A.Bodger Senior Hardware Engineer
This Document is Electronically Held and Ap proved
ISSUE: 01.00A 01.00B 01.00 02

CHANGE REF.:

DATE: 10/3/94 31/3/94 06/4/94 03/09/99
This is an unpublished work the copyright in which vests in Siemens Plessey Controls Limited. All rights reserved. The information contained herein is the property of Siemens Plessey Controls Limited and is supplied without liability for errors or omissions. No part may be reproduced or used, except as authorised by contract or other written permission. The copyright and the foregoing

667HB24612000.WD

Issue 2 Page i

VMS General Handbook

restriction on reproduction and use extend to all media in which this information may be embodied.

Issue 2 Page ii

ISSUE STATE Note :Source of documents is shown under Type as below. 1=Paper, 2=VAX, 3=Microfilm, 4=Caltext Disc, 5=DECmate Disc, 6=Paper Insert, 7=MAC Disc, 8=Lifespan, 9=SUN, 10=Other
The document comprises the following components :Current Issue 01.00 01.00 01.00 01.00 01.00 01.00
Pages i to v 1-1 to 1-1 2-1 to 2-2 3-1 to 3-7 4-1 to 4-11 A-1 to A-2

Type 8 8

Part ID 667/HB/24612/000 667/HB/24612/000 667/HB/24612/000 667/HB/24612/000 667/HB/24612/000 667/HB/24612/000
File ID 667HB24612000.WD 667HB24612000.WD 667HB24612000.WD 667HB24612000.WD 667HB24612000.WD 667HB24612000.WD

Issue 2 Page iii

SAFETY WARNING
In the interests of Health and Safety, when using or servicing this equipment, the following instructions must be noted and adhered to :i) Only skilled or instructed personnel with relevant technical knowledge and experience, who are also familiar with the safety procedures required when dealing with modern electrical / electronic equipment are to be allowed to use and / or work on the equipment. All work shall be performed in accordance with the Electricity at Work Regulations 1989. Such personnel must take heed of all relevant notes, cautions and warnings in this handbook and any other document or handbook associated with the Variable Message Sign. The equipment must be correctly connected to the incoming mains supply. The equipment must be disconnected / isolated from any incoming power supply before removing any protective covers, or working on any part from which protective covers have been removed. The VMS Processor uses a Lithium Battery for memory back-up. Siemens Plessey Code of Practice 526 must be adhered to for handling the VMS Processor PCB. The VMS uses Sealed Lead Acid Batteries. Care must be taken in handling of these to prevent a short circuit condition occurring on any of the Lead Acid Cells.

iii) iv)

Issue 2 Page iv

PREFACE

It is intended that this preface should guide the reader as to the use of this handbook, thus assisting the reader in selecting the best section to read in order to obtain the information required.

Section 1

Introduction:An introduction to both the handbook and the VMS system.

Section 2

General Description:This gives an introduction to the VMS system.

Section 3

System Hardware :A basic description of the hardware used in VMS.

Section 4

System Facilities :A complete list of the facilities which can be provided by the VMS.

Appendix A

Custom Facilities :A list of the custom facilities provided for the Department of Transport (UK)

Issue 2 Page v

CONTENTS

1.1 1.2 1.3 1.4 1.5

INTRODUCTION... 1-1
PURPOSE.... 1-1 SCOPE... 1-1 RELATED DOCUMENTS.. 1-1 DEFINITIONS... 1-1 ISSUE HISTORY... 1-1
3.1 3.2 3.3 3.4 3.4.1 3.4.2 3.4.3 3.5
GENERAL DESCRIPTION... 2-1 SYSTEM HARDWARE... 3-1 GENERAL.... 3-1 DISPLAY TECHNOLOGY... 3-1 DISPLAY LANTERNS.... 3-2 CONTROL.... 3-3 Processor PCB... 3-3 Row / Column Driver PCB... 3-4 Power Distribution PCB.. 3-4 MECHANICAL.... 3-5 SYSTEM FACILITIES... 4-1 GENERAL.... 4-1 COMMUNICATIONS... 4-2 Serial Channel 1... 4-2 Serial Channel 2... 4-2 Serial Channel 3... 4-2 Serial Channel 4... 4-2 DIAGNOSTIC FACILITIES... 4-3 Introduction.... 4-3 Diagnostic LEDs... 4-3 Diagnostic Interface... 4-3 DISPLAY.... 4-4 Display Modules... 4-4 Sign Size.... 4-6 Display Lanterns... 4-6 Anti-Condensation Heaters.. 4-6 MONITORING... 4-7 CONFIGURATION OF VMS.. 4-8 MECHANICAL FACILITIES.. 4-9 SPECIFICATION... 4-10 Mains Voltage Range.... 4-10 Mains Frequency Range.. 4-10 Mains Current... 4-10 Optical Requirements... 4-10 Environmental Requirements... 4-11 EMC Requirements... 4-11

Issue 2 Page vi

4.1 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.3 4.3.1 4.3.2 4.3.2 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.5 4.6 4.7 4.8 4.8.1 4.8.2 4.8.3 4.8.4 4.8.5 4.8.6

APPENDIX A.... A-1

DoT Custom Facilities... A-1

Issue 2 Page vii

INTRODUCTION

PURPOSE

The purpose of this document is to describe to the reader the Variable Message Sign.
This document is intended to introduce the reader to the Variable Message Sign manufactured by Siemens Plessey Controls Ltd. It covers the design hardware of the sign and the facilities which can be offered by the Siemens VMS. Any custom facilities of the Siemens VMS system are included as Appendices of this document.

RELATED DOCUMENTS

VMS Installation, Commissioning and Maintenance Handbook 667/HE/24612/000

DEFINITIONS

SPCL DoT VMS EMS EMI CO LAN NMCS2 RS485 RS232 EMC Pixel Siemens Plessey Controls Ltd Department of Transport Variable Message Sign Enhanced Message Sign Enhanced Matrix Indicator Central Office Local Area Network National Motorway Communications System Mark 2 (UK) EIA Differential Data Communications Interface EIA Data Communications Interface Electromagnetic Compatibility One "dot" element in a 7 x 5 matrix display

ISSUE HISTORY

01.00A First Draft for Review Issue 2 Page 1-1
VMS General Handbook 01.00B Post Review Draft

Issue 2 Page 1-2

GENERAL DESCRIPTION
The Variable Message Sign system is used to display textual and graphical messages. The signs use "Flip - Disc" + LED technology to display information on a dot matrix display area. This display area can be arranged as individual 7x5 dot matrix characters or as a continuous matrix of pixels. A primary application of Variable Message Signs is to display information about traffic and weather conditions to drivers on the motorway.

E855 FSH HVM S

Where the VMS is used to display information to drivers on the motorway, the display area is arranged in one of two formats. An EMS is used to display textual messages and an EMI is used to display symbols.

Issue 2 Page 2-1

The EMS is made up from rows of characters, a standard being two rows of twelve characters. The EMI is made up from a continuous matrix, a standard being 14 x 20 pixels in size. The Variable Message Sign has a sophisticated electronics module which performs a control and monitoring function on the VMS. This is continually checking the sign for incorrect displays or faults. In the event of an error being discovered, the electronics initiates fault recovery procedures to ensure a known state exists on the message display. The hardware design of the VMS is described in detail in Section 3 of this Handbook. The VMS system allows for control from several different sources, including a motorway control network (such as the UK NMCS2 system), a stand alone local controller or remote control via a modem and telephone connection. The VMS design allows many different requirements to be catered for. Customisation of the sign is possible in all areas during the manufacturing process. A detailed list of the facilities offered by the Variable Message Sign is included in Section 4 of this Handbook.

Issue 2 Page 2-2

SYSTEM HARDWARE

GENERAL

The aim of this section of the handbook is to introduce the reader to the constituent parts which are used in a Variable Message Sign. The three parts of this sections are detailed below:Display Control Mechanical The method used to display and draw attention to the message. The methods and procedures used to control and monitor the VMS. The housing and mounting of the VMS.

DISPLAY TECHNOLOGY

A message is displayed on the VMS using an array of 7 x 5 dot matrix characters. These can be used to display textual or graphical symbols. An EMS is made up from distinct display textual messages. characters to

FLIP - DISC

An EMI uses an array of 2 rows and four columns of characters which are mounted to form a continuous 20 x 14 pixel array. The sign utilises a "flip-disc" with integral LED light sources manufactured by Ferranti-Packard in Canada. These "flip-disc" housings are mounted onto a printed circuit board in a 7 x 5 matrix to make up one character. They are capable of producing a full range of alphanumeric characters. See Fig 3.2a. Discs can individually be selected on a 'ROW' and 'COLUMN' basis and are set on or off by interaction between permanent magnets and closely coupled electromagnetic coils.

7 X 5 Character

Issue 2 Page 3-1
667/HB/24612/000 Fig 3.2a - "Flip disc" + LED Character
Control signals set the direction of current pulses through the coils which establishes the direction of the magnetic field in the coils. The permanent magnet in the disc assembly is either attracted or repelled by the field produced in the coil. The 'flip disc' is magnetically latched in the position to which it was last turned until the coil field is reversed by another current pulse. Power for the 'flip discs' is only required to change the information on the display. The inherent magnetic memory in the 'flip disc' magnetic circuit allows the display to be retained indefinitely without any need for power to the coils. The character uses an integral array of LEDs mounted within the disc assembly itself. The array consists of both amber and yellow LEDs. When the disc is active (i.e. with the 'reflective' face showing) the stored magnetic field within the disc coil also operates a reed contact which switches current through to the LEDs. The intensity of the LEDs is controlled by pulse width modulation of the supply current. Each disc rotates freely on a pivot which provides trouble free operation of each pixel.

DISPLAY LANTERNS

The VMS has an option of using lanterns to draw attention to the current message being displayed. Where these are required, the coloured lanterns are mounted in the corners of the VMS. For an EMS, four amber lanterns are provided, one in each corner of the sign. For an EMI four amber lanterns are available with the option of four additional red lanterns. The lanterns use a fibre optic design with the lamps mounted internally to the enclosure. Fibres then transmit the light the front face of the sign where a 200mm lens is mounted. The lamps used are 12V halogen lamps with integral reflectors. The fibre optic design allows the lamps to be changed easily without requiring access to the front face of the sign.

Issue 2 Page 3-2

CONTROL
All the functions of the sign are controlled from the electronics rack which is mounted internally to the sign behind the display characters. The basic sign electronics rack contains four printed circuit boards, a mains Back distribution panel, power supplies Front and batteries. A standard EMS or EMI would require four PCBs Inter PCB Connections SIEMENS VMS which are briefly detailed below:Electronics Module
Processor (1 off) Row & Column Driver (2 off) Power Supply Distribution (1 off) The printed circuit cards are all Powe r PC B Row D river PCB Colu mn Drive r PC B Double Extended Eurocard size, Pro cessor PCB housed in a frame which is mounted behind the display modules, inside of the sign body. The arrangement of the PCB Module is shown in Fig 3.4a. Fig 3.4a - Sign Control Electronics PCB Module

Processor PCB

The microcontroller used is selected from the Intel 80c188 range and its associated peripheral devices. The device operates using a 32MHz crystal with a processor clock speed of 16MHz. The Processor PCB has 256k EPROM, 128k RAM, 4 Serial Channels, 6 16bit Timers, 108 I/O Lines, 8 Analogue Input Channels and a Real Time Clock. The Analogue inputs have a range of 0 to 5V with 10-bit precision. they are used to monitor the current flowing in the LEDs and Lanterns, the ambient light sensors and the current flowing in the internal heaters.

Issue 2 Page 3-3

The EPROM memory is split up into 128K for system programs, 128k for character and aspect sets and configuration.

Row / Column Driver PCB

This card provides the interface between the character modules, processor card and power supply distribution. It can be used as either a horizontal (ROW) switch or a vertical (COLUMN) switch which set up a path to intersect on a pixel within the character matrix. A current pulse, generated by the Power Supply Distribution card, is fed along this path to change the state of the flip - disc's magnetic core.

Power Distribution PCB

This card distributes all the power supplies required for the sign. It also provides monitors for these power supplies, the output of which is fed to the processor for fault logging. This card also charges and monitors the Sign batteries to ensure they are at a full state of charge. Batteries are used to blank the Sign when a mains failure is detected. The current pulse required to change the state of the 'flip - disc' magnetic core is generated on this board and is provided with an anti-streaming circuit to ensure correct operation. This current pulse is controlled by the processor and is switched by the Row & Column card. Dimming of the LEDs and Lanterns is by pulse width modulation, under the control of the Processor. Current monitors are also used for operational status monitoring of the LEDs, Lanterns and the state of the 'flip - disc' cores. These are fed to the processor for fault logging.

Issue 2 Page 3-4

MECHANICAL
The design of the sign enclosure employs a modular concept to accommodate different sizes and design of sign. The main points of mechanical design are detailed below: Modular sign enclosure design Sliding doors for easy access to rear of enclosure Removal from rear of sign enclosure of all electronics Enclosure sealed to the requirements of IP56 Vertical Adjustment of viewing angle for EMS Vertical / Horizontal Adjustment of viewing angle for EMI Coated polycarbonate front screen
A diagram showing the front and rear view of the basic sign enclosure is shown in Fig 3.5a and Fig 3.5b.

Issue 2 Page 3-5

Amber Display Lanterns Red Display Lanterns Sign Enclosure

Target Board

14 x 20 pixels 7 x 5 Dot Matrix Characters
2 Rows of 12 Characters 7 x 5 pixel Dot Matrix Characters
Fig 3.5a - Front View of VMS (EMS and EMI)

Issue 2 Page 3-6

Fibre Optic Lanterns
Target Board Target Board Supports
14 x 20 pixels Sliding Doors
Fig 3.5b - Rear View of VMS (EMS and EMI)

Issue 2 Page 3-7

SYSTEM FACILITIES
The VMS System offers a variety of different facilities to the user. These are listed below and detailed in the later parts of this section. Customisation in manufacture of all areas of the VMS Multiple Communications Interfaces Reliable "Flip Disc" + LED Display Technology Low Power Consumption when displaying a message Sign Size configurable in manufacture to many different applications Comprehensive Monitoring of Operation of Sign Comprehensive "Microsoft Windows" based Diagnostic Facility (with PC) Different Character Size's available in manufacture for all applications User Preset EPROM for Stored Messages, Fonts and Symbols Modular Mechanical Construction Commonality of parts between EMS and EMI parts of VMS Sliding Doors provide easy access to rear of sign for maintenance Mechanical Design allows easy replacement of any faulty modules in sign Optically tested to DoT Specification TR2136 EMC Tested to DoT Specification TRG1068

Issue 2 Page 4-1

VMS General Handbook Environmentally Tested to DoT Specification TR2130B

COMMUNICATIONS

The VMS has four serial channels which are used for communication with other devices. The hardware interface for the four serial channels is detailed below: Serial Channel 1 Serial Channel 2 Serial Channel 3 Serial Channel 4 RS485 Isolated to the requirements of BS6301 RS232 with modem control lines RS232 with RTS/CTS only RS485 Non-Isolated

Serial Channel 1

RS485 Differential Data Transmission Isolated to meet the requirements of BS6301 Uses UK NMCS2 Protocol

Serial Channel 2

RS232 Data Transmission Interface Complete with Modem Control Signals Uses UK NMCS2 Protocol

Serial Channel 3

RS232 Data Transmission Interface Data Signals only

Serial Channel 4

RS485 Differential Data Transmission Interface 2 or 4 wire Data Transmission

Issue 2 Page 4-2

4.3 4.3.1
DIAGNOSTIC FACILITIES Introduction
The VMS provides comprehensive diagnostic facilities in line with the extensive monitoring carried out on all aspects of the operation of the sign. This information is available to the user in two distinct ways: Diagnostic LEDs on the PCBs in the electronics module A Comprehensive "Microsoft Windows" based Diagnostic Facility which runs on an IBM compatible PC.

Diagnostic LEDs

Diagnostic LEDs are provided on all the PCBs in the Electronics Module to indicate the presence of the correct power supply to each PCB. In addition, the Processor PCB has Diagnostic LEDs to indicate the following: Communications on Serial Channel 1 Communications on Serial Channel 2 Communications on Serial Channel 3 Communications on Serial Channel 4 Watchdog Status "Run" status - Indicates correct operation of software

Diagnostic Interface

The Diagnostic Interface uses a Serial Communication Channel on the Processor PCB to communicate with a PC.

Issue 2 Page 4-3

After the PC is connected and powered up, it presents the maintenance engineer with a series of menus using the "Microsoft Windows" Operating system. These allow the engineer to interrogate the VMS on its current operational status and extract the fault log. The fault log provides a record of any faults which are detected by the control electronics during normal operation of the sign. This fault log is stored in battery backed RAM and each entry in the fault log is time and date stamped by the Real Time Clock of the VMS. During a power fail situation, the Real Time Clock is maintained by the same Lithium battery used for maintaining the fault log. The facility is also available to set messages on the display for test purposes. This facility is password protected and requires acknowledgement of a warning before a display can be set.

DISPLAY

The design of the VMS is such that several options are available for configuring the display. As the sign is based upon 7 x 5 dot matrix type characters, virtually any message or graphic can be displayed. The size of the sign is variable up to set limits (See the Configuration Section) and is always implemented using the standard system hardware.

Display Modules

The sign display area will be made up of display cells, each composed of matrices of individual pixels arranged as a 7 x 5 block. Each display cell uses "Flip Disc" + LED technology to display the message or symbols (See Sec. 3.2). The 7 x 5 display cells are available in a variety of different sizes although the smaller sizes (100mm) high do not include an Integral LED source. Fig 4.4.1a shows an example of a 420mm "Flip Disc" + LED Character.

Issue 2 Page 4-4

The 420mm and 320mm display characters used in the VMS have been approved by B.S.I. to DoT Specification TR2136.

332.7 154.9 11.4 154.9

6 OFF FIXINGS
WEIGHT 1.14Kg (2.5 LBS) CELL DIAMETER 65MM ALL DIMENSIONS IN MM
Fig 4.4.1a - 420mm "Flip disc" + LED Character

Issue 2 Page 4-5

Sign Size
The size of the VMS is configurable in manufacture to the application. Each pixel of the display, whether it is a continuous matrix or text message type display, is addressed by selecting the corresponding row and column to set up a path to the pixel, Therefore the theoretical limit to the size of the sign is the number of rows and columns which the Processor PCB is able to address. The Processor PCB is able to address 8 Row Driver and 8 Column Driver PCBs. The Row Driver PCB can drive four rows of 7 pixels and the Column Driver PCB can drive 6 columns of 5 pixels. This gives a maximum sign size of 32 rows of 48 characters. Alternatively the processor can control a continuous matrix (made up from 7 x 5) characters of 53, 760 pixels.

Display Lanterns

The option exists to fit Display Lanterns to a VMS (See Sec 3.2). These can be used to draw attention to the current message being displayed. These lanterns are fitted to the corners of a VMS as used in the UK motorway application. The design of the lanterns incorporates fibre optic technology which allows the lamps to be mounted inside the enclosure and replace from the rear of the sign (See Sec. 3.2). This also allows the lanterns to be fitted to any reasonable location on the target board around the actual display area with the lamps being easily available for maintenance.
Anti-Condensation Heaters
The flip disc characters are mounted in the VMS behind a clear protective screen. To prevent condensation forming on the inside face of this screen, internal heating elements are used. The heaters are tested as part of the background monitoring routine by the software for correct operation. The time interval between successive heater tests is preset and stored in the Configuration EPROM.

Issue 2 Page 4-6

The operation of the heaters is controlled by a thermostat and a humidistat. If the threshold of either of these devices is reached the heaters are switched on to maintain the correct temperature and humidity of the sign. An over-temperature device switches the heaters off if the internal temperature of the enclosure rises above a pre-set limit. At the same time, the processor PCB records an over temperature fault which is reported to the Central Office.

MONITORING

Extensive monitoring is carried out at all times on the VMS to ensure correct operation of all the functions of the sign. This is achieved in two ways:Sign Control Monitoring Background Monitoring Carried out during setting a display Carried out at configurable intervals at all other times
The sign electronics monitors the operation of the sign to determine if any of the faults listed below have occurred. Lantern Fault Sign Power Supply Fault Lamp Failure Matrix Fault Internal Heater Fault Watchdog Reset Detected Internal Communications Fault Mains Failure Fault Over - Temperature Alarm Luminance Circuit Fault Disk Fault LED Fault
In the event of a fault occurring, an entry is made into the fault log which is time and date stamped using the Real Time Clock of the VMS.

Issue 2 Page 4-7

The Sign Control Monitoring function is carried out when a display is set on the sign. It monitors the current flow through the disk coil and the LEDs. The current through the bulbs for the flashing lanterns is monitored to determine bulb failures and lantern conflicts. If a critical error is detected while setting the sign, the process is aborted and the message display cleared. After the sign has been set, the background monitoring function continues to monitor the operation of the sign. This monitors the LED current to determine failures in the LED pixels. It continues to monitor the lantern current to determine the occurrence of lantern failures and conflicts. It also continues to monitor the overall sign operation, checking for any the faults listed above. If no display is set, the sign performs background monitoring to check the overall operational status of the sign. This includes routine actuation's of the characters at configurable intervals to ensure they are operating correctly. The Background Monitoring is carried out at nominal five second intervals. However this interval is adjustable, with the actual value stored in the configuration EPROM on the processor PCB.

CONFIGURATION OF VMS

The VMS has a configuration EPROM which is located on the processor PCB. This is used to store preset variables for each particular VMS installation. These variables are set during the manufacture of the VMS. It has the facility to store the following : 48 stored messages for an EMS (Maximum size of 6 rows by 40 columns of characters) 252 different characters for display on an EMS 50 Symbols of 14 x 20 pixels for display on an EMI 32 symbols of 42 x 20 pixels for display on a continuous matrix type EMS.

Issue 2 Page 4-8

The size of sign when configured as an EMS The size of sign when configured as an EMI The intensity levels which can be displayed on the sign, in response to the light sensors The sample period of the ambient light sensors on the sign The lantern flash rate for the Red and Amber lanterns The Pulse Width Modulation rate for the lanterns and LEDs on the sign. The availability of Main / Standby Lamps within the lantern assemblies The routine disk activation time (Time period between routine disk activation's of each character when the sign is not displaying a message) The time period between successive heater tests The availability of the battery test function carried out by background monitoring.

MECHANICAL FACILITIES

The design of the VMS uses a modular concept which is described in Sec. 3.5. Each character is mounted on a backing plate which slots into guides internally to the sign. In the event of a failure occurring on a display character, this can easily be replaced by lifting out the single character from the rear of the sign. This enables individual characters to be replaced quickly and efficiently without disturbing any other part of the sign. All the functional parts of the VMS are accessible from the rear of the enclosure which allows maintenance to be carried out without requiring the closure of all or part of the carriageway on the motorway below.

Issue 2 Page 4-9

4.8 4.8.1
SPECIFICATION Mains Voltage Range
The VMS will operate over the ranges:192 to 276 Vrms AC 86 to 132 Vrms AC

Mains Frequency Range

The VMS will operate over the frequency range : 47 to 63 Hz

Mains Current

When configured as detailed below, the VMS requires:2 x 12 EMS EMI Note:3.0A at 240V 2.0A at 240V
These figures do not include current drawn from the maintenance socket.
These figures are for the worst case of a test display with lanterns and LEDs all on full brightness. The actual current drawn is much lower and will depend on the brightness of the lanterns / LEDs and the number of pixels which are active at any one time.

Optical Requirements

The sign meets the requirements of the DoT Specification TR2136 and European Specification TCC226 for optical performance, measured to the CIE 1931 Chromaticity Chart.

Issue 2 Page 4-10

Environmental Requirements
The VMS meets the requirements of the DoT Specification TR2130B as detailed below:a) Dry Heat - Test to 60 Deg C b) Cold - Test to -15 Deg C c) Damp Heat d) Water Penetration - equivalent to IP56 e) Bump (Packaged) f) Vibration (Unpackaged) g) Drop (Packaged) All of these tests were carried out by an independent NAMAS approved test house.

EMC Requirements

The VMS meets the requirements of the relevant sections of TRG1068. DoT Specification
The EMC testing was carried out on the VMS by an independent NAMAS approved test house.

Issue 2 Page 4-11

APPENDIX A

DoT Custom Facilities

One application for the VMS is in motorway signalling, providing information to passing motorists about conditions ahead. In this instance, the VMS is controlled by the NMCS2 Control Network used on the motorway signals and emergency telephones. In this application the sign itself is controlled by the sign driver which connects to the NMCS2 RS485 Control network. Fig. A.1a shows the arrangement of the sign driver and the sign (EMI + EMS type sign).
NMCS2 RS485 Network Sign Driver for EMS Luminance Control between EMS / EMI RS485 Link to EMS from Sign Driver

Sign Driver for EMI

RS485 Link to EMI from Sign Driver

Type 600 Cabinet

Issue 2 Page A-1
667/HB/24612/000 Fig A.1a - Arrangement of Sign and Sign Driver
The sign driver is mounted in a Type 600 cabinet at the side of the motorway and communicates with the sign mounted on the gantry. A separate sign driver is used for the EMS and the EMI. The sign driver provides the diagnostic and site address information for the sign in the Type 600 cabinet. Communication between the sign driver and the VMS is made using an RS485 serial communications link. The sign driver is a 19" unit which mounts in a DoT Type 600 Cabinet. It uses the same processor PCB as the VMS itself. This offers the benefits of reduced spares required, as the same processor hardware is used for the VMS processor in an EMS or an EMI and in the sign driver. A diagram of the front of the sign driver is shown in Fig. A.1b. Diagnostic LEDs Disgnostic Interface Connector to Modem / Connector Stand Alone Controller
Configuration Switches Reset Switches Display Timer Mains connector
Fig A.1b - Front View of Sign Driver