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Documents

doc1

Operating Instructions Edition 04/2005

sinamics

SINAMICS G110
SINAMICS G110 Documentation Getting Started Guide The Getting Started Guide is designed to give the user quick access to all the basic information required to install and set-up the SINAMICS G110 for operation.
Operating Instructions Gives information regarding the features of SINAMICS G110 including Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options for the inverter.
Parameter List The Parameter List contains a detailed description of all Parameters relating to the SINAMICS G110 and is structured in numerical order.
Catalogues In the catalogue you will find all the necessary information to select an appropriate inverter, as well as the Basic Operator Panel and Communication Options for the SINAMICS G110 series.

Overview

Installation

Commissioning

SINAMICS GW - 3 kW

Using the SINAMICS G110

System Parameters
Operating Instructions User Documentation

Troubleshooting

Specifications

Options

Electro-Magnetic Compatibility
Inverter Type SINAMICS G110
Firmware Version 1.0 &1.1

(See Page 4)

Appendices

A B C D E F

Index Issue 04/2005

Summary of Amendments

Edition Valid for firmware version 1.0 Status/Changes Order no of the inverter 6SL3211-0xxxx-xxxx First issue Last digit 0 6SL3211-0xxxx-xxx0 Last digit 0 6SL3211-0xxxx-xxx0 New features inserted: Types of Control using the Terminals (2 wire/3 wire control) 4.3.4 Parameter P1234 in DC braking 4.3.5 Compound braking 6.1 Troubleshooting with Standard Inverter LED - timings of LED has been updated. Last digit 1 6SL3211-0xxxx-xxx1

04/2003

11/2004

04/2005

Approved Siemens Quality for Software and Training is to DIN ISO 14001, Reg. No. 2160-01 The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing. Offenders will be liable for damages. All rights including rights created by patent grant or registration of a utility model or design are reserved. Siemens AG 2005. All Rights Reserved. SINAMICS is a registered trademark of Siemens.
Other functions not described in this document may be available. However, this fact shall not constitute an obligation to supply such functions with a new control, or when servicing. We have checked that the contents of this document correspond to the hardware and software described. There may be discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement. Siemens handbooks are printed on chlorine-free paper that has been produced from managed sustainable forests. No solvents have been used in the printing or binding process. Document subject to change without prior notice. Siemens-Aktiengesellschaft.
Order Number. 6SL3298-0AA11-0BP0 Printed on demand in Frth, Germany
Operating Instructions 6SL3298-0AA11-0BP0

Important Information

WARNING Before installing and commissioning the inverter, you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition.
Use for intended purpose only
The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens.
Information is also available from:
Technical Support Nuremberg Tel: +49 (0) 222 Fax: +49 (0) 223 Email: adsupport@siemens.com Monday to Friday: 7:00 am to 5:00 pm (local time) Internet Home Address Customers can access technical and general information at: http://www.siemens.de/sinamics-g110 Contact address Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual.

The inverter can be screened using the methodology shown in Figure 2-8 below.

Figure 2-8

Wiring Guidelines to Minimize the Effects of EMI
Legend Motor cable Use suitable clips to fix motor and control cable screens securely to metal back plate Mains power cable Retaining screw (inverter fixing bolts) Line commutating Choke Control cable
2.10 SINAMICS G110 Flat Plate Variant
The SINAMICS G110 Flat Plate variant has been designed to allow greater flexibility in the installation of the inverter by an advanced user as an individual unit or as part of an automation system. Adequate measures must be taken to ensure the correct heat dissipation, which may require an additional external heatsink outside the electrical cabinet enclosure (see Table 2-3 on page 30). The installation procedures, both mechanical and electrical, starting on page 17 of these Operating Instructions should be performed unless otherwise stated below. Ensuring that all warnings and cautions given throughout the procedures are strictly observed.

Figure 2-9

SINAMICS G110 Flat Plate Variant
WARNING Operation with the input voltages less than 230 V and 50 Hz or with a pulse frequency greater than 8 kHz will cause an additional heat load on the inverter. These factors must be taken into account when designing the installation conditions and must be verified by a practical load test.

Cooling Considerations

1. For the correct dimensioning of the panel, please consult the panel builder and his technical documentation. 2. For the correct dimensioning of the external heatsink, please refer to the technical data as shown in Table 2-1 on page 20. 3. The rear plate must be able to withstand at least 95C during fault free operation and carry the heat load (steel or aluminium plate) under the full load conditions and the maximum operating temperatures [-10C to +50C (14F to 122 F)]. For further information see Table 2-3 on page 30. 4. The minimum clearance distances of 30 mm at both sides and 100 mm vertical spacing at both sides must be observed. 5. It is recommended that the mounting area of the rear plate has to be, as a minimum, at least the same area of the flat plate on the inverter. 6. Side by side or stacked mounting is not allowed for the SINAMICS G110 Flat Plate inverter.

1. Prepare the mounting surface for the inverter using the dimensions given in Table 2-1 on page 20. 2. Ensure that any rough edges are removed from the drilled holes. 3. Ensure the inverters Flat Plate is clean and free from dust and grease. 4. The mounting surface for the Flat Plate and if applicable the external heatsink must be: Clean and free from dust and grease. Smooth.
Free from dents and holes. Made of metal (steel or aluminium). Must not be painted. Must be free from rust. 5. Apply coating of heatsink/thermal contact paste to the inverters flat plate. 6. Ensure that the contact paste is spread evenly over the rear surface of the Flat Plate. 7. Mount the inverter using four M4 screws. 8. Ensure that the inverter is mounted securely and the M4 screws are tightened to the correct torque of 2.5 Nm (22.12 lbf.in). 9. If required, connect the external heatsink on the other side of the rear plate, ensuring an evenly spread thermal contact paste is apply. 10. When the installation is completed the effectiveness of the cooling should be verified by a load test. 11. Check that there is no trip F0004.
Table 2-3 Flat Plate Power Losses and Thermal Specifications*
120 W Operating temperature range (C) Total losses (W) Lineside and control losses (W) Recommended thermal resistance of heatsink (K/W) Recommended output current (A) 3.0 0.W 2.2 1.W 1.6 2.W 1.2 3.W -10 to +15 1.2 3.9

-10 to +50

*The losses given in Table 2-3 are applicable for units fitted with 25 m of screened cable

3 Commissioning

This section describes the different methods of how to commission and run the SINAMICS G110 inverter. A prerequisite is that the mechanical and electrical installation has been completed as described in Section 2, starting on page 17 of these Operating Instructions. WARNING SINAMICS G110 inverters operate at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart. Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury (i.e. potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.). Certain parameter settings may cause the inverter to restart automatically after an input power failure. Motor parameters must be accurately configured for motor overload protection to operate correctly above 5 Hz. This equipment is capable of providing internal motor overload protection in accordance with UL508C. Refer to P0610 and P0335, I2t is ON by default. This equipment is suitable for use in a circuit capable of delivering not more than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V, when protected by an H or K type fuse, a circuit breaker or self-protected combination motor controller. This equipment must not be used as an emergency stop mechanism (see EN 60204, 9.2.5.4) CAUTION Only qualified personnel may enter settings in the control panels. Particular attention must be paid to safety precautions and warnings at all times. NOTES The inverter does not have a main power switch and is live when the mains supply is connected. It waits, with the output disabled, until the RUN button is pressed or for the presence of a digital ON signal at terminal 3. The inverter is designed to use control input signals to start and stop the motor.

3.3 Basic Commissioning

The SINAMICS G110 is supplied with default parameter settings to cover the following basic operation: The motor rating data; voltage, current and frequency data has already been keyed into the inverter to ensure that the motor is compatible with the inverter. (A Siemens standard motor is recommended). Linear V/f motor speed, controlled by an analogue potentiometer, or via the RS485 connection using the USS variant. Maximum speed 3000 min-1 corresponding to a 2-pole motor with 50 Hz (3600 min-1 with 60 Hz); controllable using a potentiometer via the inverters analogue input, or via the RS485 connection using the USS variant. Ramp-up time / Ramp-down time = 10 s.
Changing the motor base frequency
The default motor base frequency of the SINAMICS G110 inverter is 50 Hz. In some parts of the world motors are designed for a base frequency of 60 Hz. Changing the motor default base frequency is accomplished using the DIP switch which is provided on the front of the inverter to select the required base frequency. A small screwdriver will be required to change the position of the DIP switches. DIP switch 1 is used to change the motor base frequency of the inverter, by default it is in the position 50 Hz. See Figure 3-2. In the default position (50 Hz) the output power will be displayed in kW (if a BOP is fitted to the inverter). In addition, all motor related parameters will be calculated using the 50 Hz setting. To change the motor base frequency to 60 Hz, DIP switch 1 must be set to the position 60 Hz. The DIP switch must be set to the required frequency before power is Figure 3-2 Motor Base Frequency DIP applied to the inverter. On power up Switch and Bus Termination the inverter will read the DIP switch setting and calculate the following motor related parameters: Rated Motor Frequency (P0310) Maximum Motor Frequency (P1082) Reference Frequency (P2000)

3.3.1 Factory Settings

The inverter has already been programmed at the factory for standard V/f applications on a Siemens standard four-pole 3-phase induction motor, that has the same power rating as the inverters. Controlling the speed of the motor is accomplished by connecting the analog inputs on the analog variant (switches and the potentiometer are not supplied with the inverter) or via the RS485 connections on the USS variant as shown in Figure 3-3 below.

Figure 3-3

Basic operation Analog and USS Variants
The inverter can be used with its default settings for a wide range of applications. The default settings are shown in Table 3-1 (Analog variant) and Table 3-2 (USS variant). The terminal layout is shown in Figure 3-3 above. Note The motor base frequency might have to be changed as described in the previous section on page 34.

The SINAMICS G110 inverters can be operated using the following modes:

Terminal

This mode provides a simple method of controlling the inverter using switches and a potentiometer and is only available on the Analog variant. The commissioning for this mode is described in Section 3.3.1 on page 35. No advanced commissioning is possible!

Serial

The USS protocol can be used either via the RS232 or via the RS485 interface to commission, parameterize and run the inverter. The USS-RS485 interface is only available on the USS variant (see Section 3.3.1) and can be directly connected to an inverter network or a USS master such as a PLC. The USS-RS232 interface can be used with both variants but requires the optional PC to Inverter Connection Kit. The prerequisite for using the serial interfaces is that the baud rate and the bus address of the inverter must be established prior to any parameterization or commissioning. For further details see the following parameters (details of the default settings given in Section 3.3.1.): P2010 Baud rate P2011 Bus address P2012 PZD Length The parameters can be changed by using the optional BOP. A change via the USS protocol is also possible, however, this requires the USS master to reconnect with the new settings. The Parameter List provides information about further parameters and settings for the USS telegram. The default values of P2010, P2011 and P2012 are shown in Table 3-2 on page 36. Set P0719 = 55 or set the command source P0700 = 5 and the frequency setpoint P1000 = 5 for complete inverter control when in SERIAL mode.
If the factory default settings of the inverter are not suitable for your application, the inverter can be modified for the required application using the optional Basic Operator Panel (BOP). The BOP allows the user direct access to the parameters of the SINAMICS G110 inverter. With the BOP attached to the inverter, the user can perform the following functions: Change parameter values Monitor specific parameters Clone parameters from one inverter to another inverter. This is of great value when dealing with multiple inverters as in the case of the USS variants (see Section 3.4.7 on page 49). The BOP can be used to configure several SINAMICS G110 inverters. This is accomplished by using the BOP to set the required parameters and once the process is complete, then the BOP can be removed and used on another inverter. The BOP contains a five-digit display that allows the user to read and change parameter values.
For a complete description of the buttons on the BOP and the procedure for attaching the BOP to the inverter, see Appendices C and D starting on page 82. For more information on using the BOP, please refer to Section 3.3.2 on page 37. If a BOP is fitted and the output frequency is selected to be displayed (P0005 = 21) the corresponding setpoint is displayed approximately every 1.0 seconds while the inverter is stopped. Set P0719 = 11 or set the command source P0700 = 1 and the frequency setpoint P1000 = 1 for complete inverter control when in BOP mode (see also P1031 and P1040).

Reversing the motor

Analog Variant Default value: Other settings: USS Variant Default value: 5 Terminals 8 & 9 (RS485); control word 1 (r0054), bit Terminal 4 (DIN 1, high) see P0701 to P0704 in the Parameter List
4.3 Types of Control using the Terminals1
Note The automatic restart function (P1210) is disabled in the factory default setting. If the automatic restart function is required, the user must specifically enable this function. For details, please see the Parameter List. The different types of control are enabled using parameter P0727 and selecting one of the following options:

Default value:

P0727 = 0: Siemens standard control (ON/OFF1, REV)

Other settings:

P0727 = 1: 2-wire control (ON_FWD, ON_REV) P0727 = 2: 3-wire control (FWDP, REVP, STOP) P0727 = 3: 3-wire control (ON_PULSE, REV, OFF1/HOLD) When any of the control functions are selected using P0727, the settings for the digital inputs (P0701 to P0704) are redefined as shown in Table 4-1 below.

Table 4-1

Settings P0701 - P2 12

Redefined Digital Inputs

P0727=0
(Siemens Standard Control)

P0727=1

(2-wire Control)

P0727=2

(3-wire Control)

P0727=3

ON/OFF1 ON_REV/OFF1 REV

ON_FWD ON_REV REV

STOP FWDP REVP

ON_PULSE OFF1/HOLD REV

"P" denotes "Pulse; "FWD" denotes "Forward"; "REV" denotes "Reverse"
Each of the control methods shown in Table 4-1 will be explained individually.

Valid for firmware 1.1

4.3.1 Siemens standard Control (P0727=0)
When P0727 = 0 there are two possibilities of control available using the following signals 1. ON/OFF1 and REV. 2. ON/OFF1 and ON REV/OFF1.

4.3.1.1 ON/OFF1 and REV

This method allows the inverter to be started and stopped using the ON/OFF1 command and the direction of the inverter changed using the REV command. These commands can be assigned to any of the digital inputs through parameters P0701 to P0704. The REV commands can be given at any time, independent of the frequency output of the inverter.

Function

The following description refers to Figure 4-1. On receiving an ON/OFF1 command the inverter will run the motor in a forward direction and ramp-up the motor to the frequency setpoint. When a REV command is issued, the inverter will ramp-down the frequency through 0 Hz and run the motor in the reverse direction. When the REV command is removed the inverter will ramp-up through 0 Hz and run in a forward direction until the frequency setpoint is reach. When the ON/OFF1 command is removed, the inverter will stop the motor by performing an OFF1. The REV command initiated by itself cannot start the motor.

4.5 Control Modes (P1300)
The various modes of operation of the SINAMICS G110 control the relationship between the speed of the motor and the voltage supplied by the inverter. A summary of the control modes available are listed below: Linear V/f control, P1300 = 0 Can be used for variable and constant torque applications, such as conveyors and positive displacement pumps. Parabolic V/f control P1300 = 2 This mode can be used for variable torque loads, such as fans and pumps. Multi-point V/f control P1300 = 3 This mode can be used to adapt the V/f control to special motor Torque-speed characteristics, e.g. in the case of synchronous motors.

4.6 Faults and Alarms

Standard Inverter
The fault state and warnings are indicated by the LED on the panel, see section 6.1 on page 65 for further information.

Operator Panel Fitted

If a Basic Operator Panel is fitted, the fault number and warning number, which is held in parameters r0947 or r2110 will be displayed should a fault or warning condition occur. For further details, please refer to the Parameter List.

5 System Parameters

5.1 Introduction to SINAMICS G110 System Parameters
The parameters can only be changed by using the optional Basic Operator Panel (BOP) or the Serial Interface. Parameters can be changed and set using the optional BOP to adjust the desired properties of the inverter, such as ramp times, minimum and maximum frequencies etc. The parameter numbers selected and the setting of the parameter values are indicated on the five-digit LCD display. Read only parameters are indicated with r instead of P. P0010 initiates quick commissioning. The inverter will not run unless P0010 is set to 0 after it has been accessed. This function is automatically performed if P3900 > 0. P0004 acts as a filter, allowing access to parameters according to their functionality. If an attempt is made to change a parameter that cannot be changed in this status, for example, cannot be changed whilst running or can only be changed in quick commissioning, then will be displayed.

Busy Message In some cases - when changing parameter values - the display on the BOP shows. This means the inverter is busy with tasks of higher priority.

5.1.1 Access Levels

There are three access levels available to the user; Standard, Extended and Expert. The level of access is set by parameter P0003. For most applications, the Standard and Extended levels are sufficient. The number of parameters that appear within each functional group (selected by P0004) depends on the access level set in parameter P0003. For further details regarding parameters, see the Parameter List.

5.2 Parameter Overview

Figure 5-1

Parameter Overview

For a comprehensive description of all the parameters, please consult the SINAMICS G110 Parameter List.

6 Troubleshooting

WARNINGS Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual. Any defective parts or components must be replaced using genuine Siemens authorized parts. Risk of electric shock. The DC link capacitors remain charged for five minutes after power has been removed. It is not permissible to open the equipment until 5 minutes after the power has been removed.
6.1 Troubleshooting with the Standard Inverter LED
The following is a description of the fault and warning indications given by the LED on the Standard Inverter: Inverter Off/No supply: No LED lit. Power On/Ready: 200 ms On/800 ms Off Inverter Running OK: Steady LED General Warning: 800 ms On / 200 ms Off Fault Condition: 500 ms On / 500 ms Off
6.2 Troubleshooting with the BOP
If the display shows a fault or warning code, please consult the Faults and Warning section of the SINAMICS G110 Parameter List. If the motor fails to start when the ON command has been given: Check that P0010 = 0. Check that a valid ON signal is present (see example on page 66). Check that P0700 = 1 (for BOP control) or P0700 = 2 (for digital input control) or P0700 = 5 (for USS input control USS variant only) P0719 is set to the correct Command and Frequency Setpoint. Check that the setpoint is present (0 to 10V on Terminal 9) or the setpoint has been entered into the correct parameter, depending upon the setpoint source (P1000). See the Parameter List for further details. If the motor fails to run after changing the parameters then: 1. Set P0010 = 30 2. Set P0970 = 1 3. Press to reset the inverter to the factory default parameter values. 4. Use a switch between terminals 3 and 6 on the control board. 5. The inverter should now run to the setpoint defined by either the analogue input or transmitted via the USS serial link communications. NOTE Motor data must relate to the inverter data power range and voltage.

All units available with internal EMC filter for Category C2 (restricted availability) PDS installations (specifies limits equivalent to EN55011, Class A). In addition all units with integral filters for screened motor cables up to 5 m will meet the limits to EN55011 Class B. Compound Braking (firmware 1.1 only), DC Braking IPC to +40 C (up to +50 C with derating) 40 C to +70 C 95 % (non-condensing) up to 1000 m above sea level without derating under-voltage short circuits UL, cUL, CE, c-tick Conformity with EC low voltage directive 73/23/EC Frame size (FS) A up to 370W A 550 & 750W A Flat Plate Version up to 370W A Flat Plate Version 550 W & 750 W B 1.1 kW & 1.5 kW C 2.2 kW C 3.0 kW HxWxD mm (Inches) 150 x 90 x 116 (5.9 x 3.5 x 4.6) 150 x 90 x 131 (5.9 x 3.5 x 5.2) 150 x 90 x 101 (5.9 x 3.5 x 3.9) 150 x 90 x 101 (5.9 x 3.5 x 3.9) 160 x 140 x 142 (6.3 x 5.5 x 5.6) 181 x 184 x 152 (7.1 x 7.2 x 6.0) 181 x 184 x 152 (7.1 x 7.2 x 6.0) Approx. Weight kg (lbs) Unfiltered 0.7 (1.5) 0.8 (1.8) 0.6 (1.3) 0.7 (1.5) 1.4 (3.1) 1.9 (4.2) 2.0 (4.4) Filtered 0.8 (1.8) 0.9 (2.0) 0.7 (1.5) 0.8 (1.8) 1.5 (3.3) 2.1 (4.6) 2.2 (4.9) over-voltage stall prevention I2t motor thermal protection Inverter overload earth faults motor overtemperature

Table 7-2

Control Terminals Screwless Type Wire Sizes

[mm ] [AWG] [mm ] [AWG]

Minimum Cable Cross Section Maximum Cable Cross Section

1.5 16

Table 7-3
Tightening Torques Power Terminals

Power & PE Terminals

Frame Size FSA FSB FSC

Screw Type M3.5 M4 M5

Nm 0.96 1.50 2.25

lbf.in 8.50 13.30 19.91

Table 7-4
SINAMICS G110 Specifications, Frame Size A; input voltage 1 AC 200 V 240 V, 10 %, power range 120 W - 750 W
A [kW] 1 [hp] 0.12 0.16 A 0.25 0.33 A 0.37 0.5 6SL3211analog 0AB11-2UA0* 0AB12-5UA0* 0AB13-7UA0* 0AB15-5UA0* 0AB17-5UA0* 0AB11-2UB0* 0AB12-5UB0* 0AB13-7UB0* 0AB15-5UB0* 0AB17-5UB0* 0KB11-2UA0* 0KB12-5UA0* 0KB13-7UA0* 0KB15-5UA0* 0KB17-5UA0* 0KB11-2UB0* 0KB12-5UB0* 0KB13-7UB0* 0KB15-5UB0* 0KB17-5UB0* 0AB11-2BA0* 0AB12-5BA0* 0AB13-7BA0* 0AB15-5BA0* 0AB17-5BA0* 0AB11-2BB0* 0AB12-5BB0* 0AB13-7BB0* 0AB15-5BB0* 0AB17-5BB0* 0KB11-2BA0* 0KB12-5BA0* 0KB13-7BA0* 0KB15-5BA0* 0KB17-5BA0* 0KB11-2BB0* 0KB12-5BB0* 0KB13-7BB0* 0KB15-5BB0* 0KB17-5BB0* [A] [A] [A] [mm2] [AWG] [mm2] [AWG]

EMC Phenomenon Radiated Emissions Emissions: Conducted Emissions Supply Voltage Distortion Voltage Fluctuations, Dips, Unbalance, Frequency Variations Immunity: Electrostatic Discharge Burst Interference Radio Frequency Electromagnetic Field, amplitude modulated
Case 3: Filtered - for residential, commercial and light industry
This level of performance will allow the manufacturer / assembler to self-certify compliance of their apparatus with the EMC directive for the residential, commercial and light industrial environment as regards the EMC performance characteristics of the power drive system. Performance limits are as specified in the generic emission and immunity standards EN 50081-1 and EN 50082-1.
Table 9-4 Case 3 - Filtered for Residential, Commercial and Light Industry
Standard EN 55011 EN 61800-3 EN 61000-2-4 EN 61000-2-1 EN 61000-4-2 EN 61000-4-kV air discharge 2 kV power cables (Level 3), 2 kV control (Level 4) Level Level for equipment Class B Category C1: level equivalent to EN55011, Class B Category C2: level equivalent to EN55011, Class A
EMC Phenomenon Radiated Emissions * Emissions Conducted Emissions Supply Voltage Distortion Voltage Fluctuations, Dips, Unbalance, Frequency Variations Electrostatic Discharge Burst Interference

Immunity:

* These limits are dependent on the inverter being correctly installed inside a metallic switchgear enclosure. The limits will not be met if the inverter is not enclosed. NOTE To achieve these performance levels, you must not exceed the default Pulse frequency.

Table 9-5

Compliance Table

Remarks

Case 1 General Industrial 6SL3211-0****-*U*0 Unfiltered units, all voltages and powers. The product standard EN 61800-3 + A11 for Adjustable speed electrical power drive systems Part3: EMC product standard including specific test methods specifies limits for conducted emissions, which cannot be matched from unfiltered inverters in nd the 2 environment. 5 For Category C3 PDS installations, filtered inverters (as described under case 2) have to be installed. The use of unfiltered inverters in an industrial installation is only possible if it forms part of a system which includes power-line filtering at the system level
Case 2 Filtered Industrial 6SL3211-0****-*A*0 6SL3211-0****-*B*0 All units with integral filters for screened motor cables up to: Class A FSA 10 m (32.80 ft) Class A FSB and FSC 25 m (82.02 ft)

Case 3 Filtered for residential, commercial and light industry 6SL3211-0****-*A*0 6SL3211-0****-*B*0 Category C2 : All units with integral filters for screened motor cables upto 10 m (32.80 ft) Class A, FSA and upto 25 m (82.02 ft) (Class A, FSB and FSC). For PDS installations in Category C2 (restricted availability) the following warning label is required: This is a product of Category C2 according to IEC 61800-3. In a domestic environment this product may cause radio interference in which case mitigation measure may be required In addition all units with integral filters for screened motor cables upto 5 m (16.40 ft) will meet the limits to EN55011 Class B.
* denotes any value is allowed.
NOTE It is possible to use unfiltered inverters in a Category C17 PDS installation (general availability) when combined with a low leakage filter and a secondary metallic enclosure. In addition the 16 kHz pulse frequency and Y capacitor link not to be removed must be observed for frame sizes B and C only.
Category C3: Power Drive System (PDS) of rated voltage less than 1000V, intended for use in the second environment. Category C2: Power Drive System (PDS) of rated voltage less than 1000V, which when used in the first environment is intended to be installed and commissioned only by a professional. Category C1: Power Drive System (PDS) of rated voltage less than 1000V, intended for use in the first environment.
Removal of Y Capacitor Link
To use the SINAMICS G110 FSB and FSC on ungrounded supplies the Y capacitor (cap) link must be removed as follows: 1. Ensure the inverter has been disconnected from all power supplies. 2. The unit should not be opened until 5 minutes after the power has been removed. 3. Remove the EMC earth screw as shown 4. Lift the inverter cover as shown 5. 6. 7. 8.
Locate the Y Capacitor Link as shown in. Cut the Y Cap link with an appropriate pair of wire-cutters. Ensure that the cut ends of the link are separated by more than 2 mm. Replace the unit cover, ensuring no cables have been trapped or damaged. 9. Tighten the EMC earth screw (0.8 Nm/7.08 lbf.in).

DIN Rail Mounting Kit

The DIN Rail Mounting Kit is an optional accessory for the SINAMICS G110 inverter. It must be ordered as a separate item using the following Order Numbers: For FSA: 6SL3261-1BA00-0AA0. For FSB: 6SL3261-1BB00-0AA0. The kit consists of the following items: 1 x Metal base plate 6 - FSA, 8 - FSB x M4 screws (maximum torque 2.0 Nm [17.7 lbf.in]) 2 x Saddle-clamps 1 - FSA, 2 - FSB x DIN Rail fixing bolt. In order to fit the DIN Rail Kit to the inverter and mount the inverter onto a DIN rail, the following procedure should be performed: Note The DIN Rail Mounting Kit procedure outlined below refers to Figure B-1 on page 81. The installation procedure outlined below is for guidance only. Full and detailed installation instructions will be delivered with the actual DIN Rail Mounting Kit. 1. Fit the DIN Rail fixing bolt as shown in Step 1. 2. Ensure that the fixing bolt is seated correctly into the cutout guides as shown in Step 2. 3. Using the 2 or 4 M4 screws, secure the inverter to the metal base place as shown in Step 3. 4. Clip the top recess of the metal base plate onto the DIN rail as shown in Step 4 in the direction as indicated by the arrow labeled 1. 5. Push the front of the inverter to secure the inverter to the DIN rail as shown in Step 4 in the direction as indicated by the arrow labeled 2. 6. Check to ensure that the inverter is secured correctly onto the DIN rail. 7. Prepare the cables and wiring for the inverter as shown in Step 5, ensuring that the cable sheath has been removed to allow a good grounding when secured by the saddle-clamps. 8. Using four M4 screws, secure the cables to the metal base plate as shown in Step 5 utilizing the saddle-clamps.

Applicable Standards

European Low Voltage Directive The SINAMICS G110 product range complies with the requirements of the Low Voltage Directive 73/23/EC as amended by Directive 98/68/EC. The units are certified for compliance with the following standards: EN 50178 Electronic equipment for use in power installations EN 60204-1 Safety of machinery - Electrical equipment of machines European EMC Directive When installed according to the recommendations described in this manual, the SINAMICS G110 fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800-3. Underwriters Laboratories UL and CUL LISTED POWER CONVERSION EQUIPMENT for use in a pollution degree 2 environment ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. NOTICE: Machinery Directive The devices are suitable for installation in machines. According to the machinery directive 89/392/EC the compliance requires a separate certificate of conformity. This certificate must be issued by the firm which constructs the plant or puts the machinery on the market.

List of Abbreviations

AC AD ADC1 BOP CP CPM CT DC DIN DIP DOUT EC ELCB EMC EMI FAQ FCL FF Fn FS GSG I/O IGBT JOG LCD LED MOP NPN OPI PDS PLC PLI PNP PTC QC RCCB RCD RFG RFI RPM USS VT
Alternating current Analog digital converter Analog input 1 Basic operator panel Cold Plate Assembly Controlled Power Module Constant torque Direct current Digital input Dual in-line package (switch) Digital output European Community Earth leakage circuit breaker Electro-magnetic compatibility Electro-magnetic interference Frequently asked questions Fast current limit Fixed frequency Function button Frame size Getting started guide Input and output Insulated gate bipolar transistor Jog button Liquid crystal display Light emitting diode Motor potentiometer Negative-Positive-Negative Transistor Type Operating instructions Power drive system Programmable logic controller Parameter list Positive-Negative-Positive Transistor Type Positive temperature coefficient Quick commissioning Residual current circuit breaker Residual current device Ramp function generator Radio-frequency interference Revolutions per minute Universal serial interface Variable torque
2 2-wire control 55 2-wire Logic 3-wire control 55 3-wire Control 59, 60 A Abbreviations 85 Access Levels 63 Advanced commissioning 33 Advanced Commissioning 40 Altitude 18 Ambient operating conditions 18 Analog Variant 33 Applicable standards European EMC Directive 84 European Low Voltage Directive 84 ISO Underwriters Laboratories 84 Atmospheric pollution 19 B Basic commissioning 33 Basic Commissioning 34 Basic operation external motor thermal overload protection 46 BOP 42 Bus Termination 36, 37 C Changing parameters with the Basic Operator Panel 38 Changing single digits in parameter values 39 Changing the motor base frequency 34 Changing the Motor Base Frequency 45 Cloning Parameters 51 Commissioning 31, 39 Commissioning Overview 44 Compound braking 62 Contact address 5 Control Modes 62 D DC braking 61 Default settings 35, 36 Derating 19, 70 Digital Output 49 Dimensions 20 Dimensions and Torques 22 DIN Rail Mounting Kit 80 DIP switch 45 Drill pattern for SINAMICS GE Electrical Installation 23 Electro-Magnetic Compatibility general 73 self-certification 73 technical construction file 73 Electro-Magnetic Interference 27 avoiding EMI 27 Electromagnetic radiation 18 EMC 73 EMC Directive Compliance 74 EMC performance filtered for residential, commercial and light industry 76 filtered industrial class 75 general industrial class 75 EMI 27 Error codes 65 F Fault codes with the Basic Operator Panel fitted 65 with the Standard Inverter LED 65 Faults and warnings BOP fitted 62 Standard Inverter 62 Features 15 Fitting the Basic Operator Panel 82 Foreword 5 Frequency Setpoint 53 H Harmonic currents 74 Humidity Range 18 I Installation after a period of storage 17 Internet Home Address 5 Inverter block diagram 32 L Linear V/f control 62 Long cables operation with 24 M Main characteristics 15 Mechanical Installation 20 Modes of Operation Overview 41 Motor connections 24 Motor data 46 Multi-point V/f control 62

 

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