KE-2050R High-Speed Chip Shooter KE-2055R High-Speed Chip Shooter (Vision Centering) KE-2060R High-Speed Fine Pitch Assembler
Our modular production line for medium-volume throughput sets new standards for productivity, flexibility and reliability.

LOWEST COST OF OWNERSHIP

KE-2050R High-Speed Chip Shooter
Placement head Quadruple head with multi-laser alignment Placement rate 13,200 cph Component range 0201 (inch) 11 x 26.5mm or 20 x 20mm Placement accuracy 50m (3 Sigma)

Faster and more precise

Options FPI, RSO, CVS and FCS
Reliable and precise component centering Our multi-nozzle laser alignment system uses a high-resolution laser developed exclusively for Juki assembly systems. This unique technology simultaneously measures four different components in width, length and height. In-flight measurement eliminates idle time. A further advantage of laser centering is that it is not sensitive to reflections and colour variations of components.
Height measurement system (HMS) standard This system automatically measures the component height in the tape or stick at the pick position and saves the data in the placement program, thus increasing pick-up reliability and further reducing set-up time. Feeder position indicator (FPI) If the machine fails to pick a component or a part runs out, the feeder position is indicated by a LED. This function is also active during the teaching of feeder positions to aid the operator during job setup. Rear operation unit (RSO) In order to offer the same operational ease as at the front side of the machine, a second monitor, track ball and keyboard can be installed at the rear side.
KE-2055R High-Speed Chip Shooter (Vision Centering)
Placement head Quadruple head with laser alignment and multi-nozzle vision centering (MNVC) Placement rate 13,200 cph 3,290 cph vision recognition Component range 0201 (inch) 11 x 26.5mm or 20 x 20mm Placement accuracy 50m (3 Sigma)
Options FPI, RSO, CVS, FCS and 3D
Laser and vision centering In addition to the laser centering the assembler has also been equipped with the Multi-Nozzle Vision Centering (MNVC). It measures and centers fine pitch components up to a size of 20 x 20mm at the quadruple head. This grants a high throughput even with fine-pitch components.
Component verification (CVS) Resistors, capacitors and 2-pin diodes can be checked for correct polarity and electrical verification. The CVS option uses specially designed insulated pick-up nozzles.
Flex Calibration System (FCS) Many companies Quality Management Systems require periodic Machine Capability Analysis (MCA) on their production equipment. The FCS system allows an automatic measurement of your Juki machine and documents the accuracy of the system with the possibility to correct any deviations. Coplanarity check (3D) Checks the coplanarity of all QFP leads and BGA balls. The tolerances for each ball or lead can be customized as needed. All measurement results are displayed and can be saved graphically or in tabular form. Further options available on request.
KE-2060R High-Speed Fine Pitch Assembler
Placement head Quadruple head with laser alignment and multi-nozzle vision centering (MNVC - optional) 1 high-precision placement head Vision and laser alignment Placement rate 12,500 cph 3,400 cph Fine-Pitch (with MNVC) Component range 0201 (inch) High-precision head: Up to 75 x 75mm or 50 x 150mm Placement accuracy High-precision head (vision centering): 30m (3 Sigma) Laser alignment: 50m (3 Sigma)

Options FPI, RSO, CVS, FCS, MNVC and 3D
Reliable measurement of fine-pitch components Lighting is the essence of any vision system. It defines reflections, shadowing and contrast. In order to measure standard components as well as very delicate ones Juki has developed an extensive and extremely versatile lighting system (FlexLighting). The system uses three different illumination angles and colours. Optimum illumination is stored in the software database for all standard components. An operator can quickly adapt all parameters for new and special component types.

CCD Camera

You are always a winner with JUKI assembly systems! Our modular product line can be matched to your exact requirements. This provides the optimum combination of productivity, flexibility and reliability with the Lowest Cost of Ownership.
High rigidity and low-vibration The machine frame is formed from a single casting where special materials were selected to give vibration-free operation. This technology is unique to the SMT industry, it supports high speed and provides outstanding accuracy for the life of the system.
Fast and precise Dual axis motor drives provide maximum acceleration.The closed loop positioning system, with 2m resolution linear encoders, assures maximum positional accuracy. The system is resistant to dust and temperature changes. Z and Theta movements are controlled individually for each axis.
Ease of operation The operating software provides a clear and simple menu structure that quickly enables the operator to easily operate and program the system. Desktop icons facilitate rapid access to all relevant parameters and the touch panel provides further ease of use.
Timesaving and flexible Tape feeders can be prepared and loaded to off-line trolleys while production is running. An innovative trolley design allows a complete changeover to be conducted in less than 30 seconds. Our high precision single feeder concept offers maximum flexibility that results in a high placement rate with minimum component loss.
Reliable recognition of fiducial and bad marks The enhanced lighting system ensures reliable recognition of fiducial and bad marks on standard PCBs, flex-circuits and ceramic substrates. The new system uses multiple lighting angles with programmable light intensity.

Modular and Compatible

Our modular machine family is compatible with previous equipment generations. This makes it possible to set up the optimum production line for any given task. Current JUKI series machines can easily be integrated with our new platforms.

Placement Rate CHP Chip 12,500 Fine pitch 3,300* Application Flexible placement with a single module KE-2060R 25,700 3,300* Compact line for medium volume production High-speed line for maximum throughput with Juki FX-1R Combination line with both new and older JUKI models Recommended Line Setup
EUROPE Headquarters Solothurn, Switzerland Telephone +29 Nrnberg, Germany Telephone +660 Crawley, England Telephone +44 (0) NORTH AMERICA

KE-2060R

KE-2050R
Headquarters Morrisville, NC Telephone +1 (919) SOUTH AMERICA Sao Paulo, Brazil Buenos Aires, Argentina

37,500

3,300*
Depending on the configuration * with MNVC
Depending on the configuration

700 Serie

KE-2055R

KE-2060

ASIA Juki Corporation Tokyo, Japan Telephone +3480 3371
A leading supplier worldwide Juki has now installed more than 12,000 placement systems worldwide, establishing us as one of the top SMT suppliers to the global market. All Juki products are designed to guarantee our customers the absolute lowest production cost (Lowest Cost of Ownership). With outstanding flexibility and high placement rates the new models will again define the new standard for midrange applications, perfectly suited for the western market. What we mean by Lowest Cost of Ownership Often when deciding on the purchase of a new placement system, only the initial investment cost and the theoretical placement rate are considered. This overlooks many other factors that make up the overall production cost. Consumables, spare parts and service can be a big cost factor. Such things as changeover times, machine breakdowns and the difference between the theoretical and actual throughput rate significantly affect productivity. Maintenance, programming and operator training account for additional personnel costs. Thanks to their many years of experience building flexible modular placement systems Juki has gained an outstanding reputation. Data from the market has shown that compared to systems from other manufacturers, Juki clearly provides the highest reliability and lowest cost of ownership in the industry.

Please contact our headquarters or your nearest Juki sales office for further information or alternatively visit our website:

www.jas-smt.com

MEMBER
ASSOCIATION CONNECTING ELECTRONICS INDUSTRIES
The specifications are subject to change without prior notice. Copyright 2005 JUKI Corporation. All rights are reserved. Revision 01/05

High-Speed Chip Placer Specifications

CP-642 CP-642E

CNT-CP642-02E
Fuji Machine Manufacturing

Contents

1. Outline...1
1.1 Outline....1 1.2 Features....1
2. Environmental Specifications...3
2.1 Electrical Power and Air...3 2.2 Environmental Conditions....3 2.3 Machine Weight....3 2.4 Machine Monitor...3 2.5 Machine Components...4 2.6 Machine Color....4
3. Machine Specifications...5
3.1 Basic Specifications...5 3.2 Board Transport....6 3.3 PCB Requirements....7 3.4 Warranty...8

4. Placing Heads...9

4.1 Placing Heads....9

5. Nozzle....10

5.1 Nozzle and Nozzle Assembly...10 5.2 Nozzle Arrangement...12
6. Parts Supply System...13
6.1 Parts Supply Table (D-axis) and Tape Feeders..13

7. Vision System...16

7.1 Camera Unit (Parts Recognition)...16 7.2 Fiducial Mark Camera...17

CP-642(E) Specifications

8. Machine Control System...18
8.1 Machine Control Specifications...18 8.2 Signal Tower....19

9. Options....20

9.1 Installation of Optional Parts and Functions..20 9.2 Further Information...20
10. Equipment Overview...23
10.1 Exterior Schematic...23 10.2 Leveling Position....25 10.3 Electrical and Pneumatic Inlets..26

1. Outline

1.1 Outline
The CP-642/CP-642(E) is a reliable, high-speed automatic component placement machine which places the smallest chips to the larger electronic components on high-density printed circuit boards. The machine performs placing at a maximum speed of 0.09 sec/shot and can be loaded with up to 140 types of parts. Furthermore, the XY-table speed has been increased on this model. To further reduce noise the machine has been equipped with a rear cover which fully encloses the device tables.

Features

The CP-642/CP-642(E) achieves the worlds fastest placing speed, 0.09 sec/shot, in the one-by-one chip shooter category. The CP-642/CP-642(E) exhibits an improvement of 25 to 30% in throughput compared with the CP IV-3 and an improvement of 10% compared with the CP-6. Computerized design analysis has resulted in a rigid machine structure. This rigid structure, along with high-accuracy mechanical parts, endows the CP-642/CP-642(E) with the highest possible placement accuracy. The simple placing head, consisting of six nozzles per head, expands the number of possible nozzle variations and facilitates maintenance. A high-speed vision processing system utilizing gray scale technology provides reliable and accurate placement results. Press-in type tape feeders reduce the changeover time drastically. Increased rigidity for 13 and 15-inch reel holders minimizes feeder vibration thereby guaranteeing stable tape feed. The newly designed rear cover for the D-axis table reduces the noise generated by the D-axis feeders from 82 dB to 76 dB, and so improves the working environment. The Windows-based F4G (Fuji 4th Generation software) line management system controls the production line with high efficiency. F4G features user-friendly operation allowing even beginners to utilize it.
The CP-642/CP-642(E) does not include F4G. The F4G software must be purchased separately. See the F4G specifications document for details.
1. Outline An expanded backup pin area has eliminated the restrictions on backup positions that existed on the XY-table on previous models. Also, the CP-642/CP-642(E) easily meets the requirements to load PC boards of 0.5 mm thickness.
The new loading system employs servo motors to control the PCB lifter rather than the air cylinders used on previous models. This system allows the CP-642(E) to shorten the PCB loading and unloading time (reduced from 5 to 4 sec) and control acceleration/deceleration for shock-free placement.
Environmental Specifications 2.1 Electrical Power and Air
Voltage: 3-phase 200 VAC 10% Frequency: 50/60 Hz Power consumption: 10 KVA Notes: (1) Input voltage: Selectable from 200, 210, 220, 230, 380, 400, 415, 460 and 480 V (by selecting the transformer taps) (2) An exclusive power source should be used for the machine in order to avoid problems from noise, fluctuations in voltage, and high-frequency distortion. (3) Compressed air: 0.5 MPa (5 kgf/cm2) (4) Air consumption: 50 Nl/min

Environmental Conditions

Ambient temperature Ambient humidity Protection Structure : 15 to 35 C : 30 to 80 % : Class IP22 equivalent

Machine Weight

Approximately 6000 kg (excluding the D-axis rear cover)

Machine Monitor

Either Japanese or English.
2. Environmental Specifications

Machine Components

XY-table Board conveyor Feeder setting tables Nozzles Placing heads Vision processing system

Machine Color

Body: Trim: Beige Reddish brown

Machine Specifications

3.1 Basic Specifications
Placing Speed 0.09 sec/chip under the following conditions > XY-table travel distance : within 14.8 mm (within 15.3 mm including compensation) : None : within 20 degrees : 90 or -90 : 100% : 0.13 sec
> D-axis movement > FQ-axis rotation angle > PQ-axis rotation angle > Cam speed > 180 rotation placement Placing Accuracy
0.1 mm (3 sigma) in XY-direction > Fiducial mark reference > Rotational error is translated into an XY-coordinate.
Placing Reliability Part Dimensions
99.99 % (After auto recovery) 1005 to 19 x 20 mm (20 x 20 mm for J-lead parts) Part height: maximum 6 mm

Package Type

8, 12, 16, 24 and 32 mm tape Reel diameter: 180 mm, 330 mm and 380 mm
Maximum Feeder Number 140 feeders (using 8 mm tape feeders) Board Loading Time Fiducial Mark Read Time 4.0 sec (XY-table travel time is not included) Approximately 0.5 sec/mark > 1.2 mm mark diameter. Time needed to move between the marks and to compensate for mark appearance and displacement is not included. Nozzle Indexing Time 1 pitch rotation: 0.09 sec 2 pitch rotation: 0.15 sec 3 pitch rotation: 0.18 sec
3. Machine Specifications

Board Transport

(1) Direction of Board Flow Left to right Standard Right to left Optional (2) Board Transport Height 900(+15, 5) mm Standard 950(+15, 5) mm Optional Vibration isolation pads may increase the board transport height by 12 mm. (3) Board Transport Conveyor belt system In-conveyor -> main conveyor (XY-table) -> out-conveyor (4) Maximum Transport Weight 1 kg maximum (2 kg with optional roller guided conveyor) (5) Conveyor Width Adjustment The width of the conveyors can be changed individually or jointly using the adjustment handle and the front rail as a reference.

PCB Requirements

(1) Board Size 356 mm (W) x 457 mm (L) maximum 50 mm (W) x 80 mm(L) minimum Thickness 0.5 mm 4.0 mm Note: Consult Fuji if board backup is required.
(2) Board Material Glass epoxy, composites, paper phenol, alumina, polyimide, etc. (3) Board Restrictions Warpage: 1.0 mm maximum Height of premounted parts: 6.0 mm maximum Height of premounted bottom side parts: 25.4 mm

Warranty

Warranty period 2000 hours or 1 year. Fuji will bear no responsibility for damage due to acts of nature (fire, flood, earthquakes, etc) or incorrect operation.

Placing Heads

4.1 Placing Heads
Station Function Pick-up part from the D-table Part detection (large part only) P: Placement angle pre-rotation in 90 degree angles Idle axis nozzle rotation Vision processing Idle Idle Idle F: Fine placement angle rotation (incl. adjustment) Placement FR:F: Fine rotation origin return PR:P: Pre-rotation origin return (cam driven) A-head detection Nozzle clutch origin detection NG parts discarded Detection of nozzle type No. 1 - No. 6 Nozzle change Nozzle change check (detect type No. 1 - 6) Idle

Nozzle

5.1 Nozzle and Nozzle Assembly
(1) Each placing head carries up to 6 nozzles of different types, selected from a range of 15.
(2) Refer to the following table for nozzle types and applicable parts.
Bkgd Nozzle diameter 0.7 1.1.3 1.8 Applicable parts 1005, 1608, SSMIN 1608, 2125, SMIN, MIN 2125, 3216, MIN, Tantalum A, Melf 3216, 3225, 4532, Tantalum A/B, PTRR, Trimmer potentiometer 2.5 Tantalum B/C/D, PTRR, Melf, SOIC 8, SSOP 16 ~ 20, Filter 3.Trimmer potentiometer, Aluminum electrolytic capacitor, Tantalum D, SOIC 20~28W, SSOP 16~30, PLCC 18~28, SQFP 48, SOJ mm square 22 mm square 22 mm square ( black ) 7.0 SOIC 20~28W, SOJ 26, PLCC 20~52 SOIC 20~28W, SSOP 24~30, PLCC 18~32, 5.0 SQFP 48, SOJ 26, QFP 48 S20-050 S22-050 B22-050 S22-070 B22-070 R16-025 R20, M20-025 R16-037 R20-037 Nozzle name R12-007 R12-010 R12, M12-013 R12-018
5. Nozzle Notes: (1) The letter in "Nozzle name" denotes the shape of the diffuser (except M&B). R : Round (back light) M : Special nozzle for Melf (back light) S : Square (back light) B : Square (front light) (B indicates black) Depending on the shape and weight of the part, a different nozzle may be required.

5. Nozzle

Nozzle Arrangement
The standard arrangement of nozzles is either type A or B, as shown below. Other arrangements made up of nozzles A ~ O are possible. Type A and Type B Nozzle Arrangements Position on Head Type A A B C H J K Type B B C E H J K
The nozzle types listed here are identified in the following table. Nozzle Types A B C D E R12-007 F R16-025 H R20-025 R12-010 G R16-037 I M20-025 J R20-037 R12-013 K S20-050 M12-013 R12-018 L M N O S22-050 B22-050 S22-070 B22-070
Type A R20-3 R12-3 R20-037 R12-018

Type B R20-5 R20-037

2 R12-R12-007

6 S20-050

2 R12-R12-010

Notes:

(1) (2)
Only a nozzle with a 20 reflective disk or smaller can be attached on either side of a nozzle with a 20 mm square reflective plate. Only a nozzle with 16 reflective disk or smaller can be attached on either side of a nozzle with a 22 mm square or 22 square (black) reflective plate.

Parts Supply System

6.1 Parts Supply Table (D-axis) and Tape Feeders
(1) Types of Components (2) Placeable Components 140 types (using 70 x 2 tables with 8 mm feeders) Components that comply with the packaging, feed pitch and parts height requirements as previously outlined. 2 motor/2 independent drive mechanisms. May be selected from the following Device Change Mode Changeover Mode Joint Mode (5) Feeder Pitch Right side W16 2P 2P 2P 2P 3P
(3) Table Drive Method (4) D-table Drive Modes

W8 W12 W16 W24 W32

W8 1P 2P 2P 2P 2P

W12 2P 2P 2P 2P 3P

W24 2P 2P 2P 3P 3P

W32 2P 3P 3P 3P 3P

Left side
The expressions "left side" and "right side" refer to the feeder mounting positions when viewed from the rear of the machine.
(6) Feeder Types (which can be placed at the ends of the device tables) W8 W12 N/A N/A N/A N/A W16 N/A N/A N/A N/A W24 N/A N/A N/A N/A W32 N/A N/A N/A N/A

D1 D70 D71 D140

6. Parts Supply System (7) Feeder Stands A feeder stand is a 3-tier shelf designed to accommodate unused or spare feeders. Shelves can be selected from the following list and attached to the stand.
Feeder Stand Holds 8, 12 mm Holds 16 mm Holds 24 mm Holds 32 mm (3 Shelves/ Stand) (accommodates 34 feeders) (accommodates 27 feeders) (accommodates 22 feeders) (accommodates 19 feeders)
(8) List of CP642/CP642(E) Compatible Feeders
For 180 mm reel WD-0802-0.7-180 WD-0804-1.0-180 WD-0804-1.3-180 WD-0804-1.8-180 WE-0802-0.7-180 WE-0804-1.0-180 WE-0804-1.3-180 WE-0804-1.8-180 WE-1204-2.5-180 WE-1208-2.5-180 WE-1212-2.5-180 WE-0804-1.0-330 WE-0804-1.3-330 WE-0804-1.8-330 WE-1204-2.5-330 WE-1208-2.5-330 WE-1212-2.5-330 WE-1604-3.7-330 WE-1608-3.7-330 WE-1612-3.7-330 WE-2404-5.0-330 WE-2408-5.0-330 WE-2412-5.0-330 WE-2416-5.0-330 WE-2424-5.0-330 WE-3212-7.0-330 WE-3216-7.0-330 WE-3224-7.0-330 (12 mm Double feeding) (12 mm Double feeding) WE-1204-2.5-380 WE-1208-2.5-380 WE-1212-2.5-380 WE-1604-3.7-380 WE-1608-3.7-380 WE-1612-3.7-380 WD-0804-1.0-330 WD-0804-1.3-330 WD-0804-1.8-330 For 330 mm reel For 380 mm reel
6. Parts Supply System Notes: (1) Both 330 and 380 diameter reels can be mounted on reel holders. The feeding capacity is a maximum 10,000 parts at 4 mm/pitch and a maximum 5,000 parts at 8 mm/pitch. A part is fed by a single stroke for a pitch of 2, 4, 8, 12 and 16 mm, and by multiple strokes for a pitch up to 24 mm. (24 mm is the maximum length of tape which can be cut off.) 380 diameter reel holders are manufactured on demand. The reel's alphanumeric number includes the applicable nozzle size. The size is the maximum nozzle diameter. Nozzles of smaller diameter can be used on the feeder as well. All FCP-6 dedicated feeders are made of aluminum. The dimensions of the W8, 13-inch parts reel are shown below. Feeders for the CP6 use a box-type reel holder, providing structural stability which ensures repeated component pick-up accuracy.

(3) (4)

(5) (6)

Vision System

7.1 Camera Unit (Parts Recognition)
The CP642/CP-642(E) is equipped with two cameras, each camera being adapted for different uses; a high resolution small F.O.V. camera is used to acquire images of small components such as 1005s and small SOTs, and a large F.O.V. camera is used for SOICs and PLCCs. Also, frontlighting or backlighting can be selected according to the configuration of the parts. (1) Vision Controller Attached inside the machine's base control box. (2) Narrow View Camera Part camera for backlight use 1005, 1608, 2125, 3216, SSMin, SMin, etc. (3) Wide View Camera The parts cameras can be switched from backlight to frontlight use. Frontlight use is limited to J-lead parts. Backlight compatible parts: 19 x 20 mm maximum Frontlight compatible parts: 20 x 20 mm maximum J-lead parts
7. Vision System Notes: (1) Specify the camera type, narrow or wide view, in part data. (2) If a part larger than 3216 in size is inspected using the narrow view camera, the placing speed may be reduced. The narrow view camera is intended for inspecting small components at high resolution. (3) If a part smaller than 4532 in size is inspected using the wide view camera, the placing accuracy may be adversely affected. The wide view camera is designed for large components from 4532 size parts to SQFP 48 pin devices.

Fiducial Mark Camera

(1) The camera is installed within the head assembly. (2) The camera is used to accurately locate the board position by inspecting two or more fiducial marks on the PCB. During operation, corrections are made to the part placement position using this fiducial mark data.

Machine Control System

8.1 Machine Control Specifications
(1) Placement Position Data Entry (2) Acceleration Control (XY-table) Absolute data UHi, Hi, Mid, Low, ULow: 5-level adjustable acceleration and deceleration settings. Cam, X, Y, Z, D1, D2, F, FR, Nozzle changer: 9 axes 32 bit

(3) Controllable Axes

(4) CPU
(5) Maximum Number of Input Sequences 5,000 sequences/board (6) Maximum Number of Programs in Storage (7) Memory (8) Data Input 10 (1,500 sequences/program)
Battery backup (lithium battery) F4G system Note: Refer to 9.2.12, F4G System. 0.01 mm on X-, Y- and Z-axes. axis units : deg. and min. RS-232C Numerical keypad and function keys Board displacement correction Part displacement correction

(9) Data Unit

(10) Communication (11) Control Panel (12) Vision Recognition Error Correction
8. Machine Control System

Signal Tower

Machine Status Automatic Operation Board Loading Board Waiting Command Waiting Parts Out M/C Stop Due To Parts Out M/C Stop Due To Error Statistical Warning Operator Call During Changeover Vision Processing Error Ready Mode Changeover In Process M/C Stop Due To Production Count Up
Blue(steady) Blue(flashing) Yellow(steady) Yellow(flashing) Red(steady) Red(flashing)
Notes: (1) The signal tower lighting condition settings are made in Proper data. (2) The blue light is replaced by a green light on IEC-compatible machines.

9. Options

9.1 Installation of Optional Parts and Functions
The options listed below are categorized into three groups. Category A Category B Category C Factory installed (installed by Fuji prior to shipping) Site installed (installed on-site by Fuji) User installed (installed by the customer)

Reference pin unit Reference pins Backup pins Vacuum-type backup pins Additional nozzles Tape feeders Handy terminal Board-flow direction Roller-guided conveyor Tri-color signal tower HELPS F4G Others
A or B C C A or B C C C A A A A C

Further Information

9.2.1 Reference Pin Unit (1) The CP642/CP-642(E) comes equipped with a fiducial mark camera that reads fiducial marks to ascertain a board's position. Board-holding units for use with reference pins are available as an option. (2) Reference pin units can be used together with fiducial marks. (3) The reference pin unit does not include reference pins. The reference pins must be ordered using the customer specification form.
9. Options 9.2.2 Reference Pins The following reference pins are available. Please specify the quantity and size in your order. 3.0 4.0 9.2.3 round or diamond shaped round or diamond shaped
Backup Pins Order backup pins as needed
Vacuum Style Backup Pins 6 pins are used. Use of the vacuum backup pins increases board loading time by one second compared to standard backup pins. However, this may vary depending on the specified table mode.
Loading Speed Mode Hi Mid Low

Time(sec) 5.0 5.5 6.0

Additional Nozzles Order additional nozzles as needed.

Part Supply Feeders 8, 12, 16, 24 and 32 mm feeders are available. Note requirements in your order.
Handy Terminal (1) Permits the operator to conveniently enter and view data normally displayed on the control CRT during device checks. (2) Eliminate errors when replacing reels by allowing device checks via the attached pen-type barcode reader.
Board-flow Direction (1) Provides support for right to left board flow.
Roller-Guided Conveyor (1) This unit enhances board transport performance by incorporating rollers under the PCB transport conveyor belt. (2) The maximum weight allowable is 1 to 2 kg including the transport pallet.
9. Options 9.2.10 Tri-color Signal Tower (1) Customer selectable green or blue lights with standard red and yellow lights. 9.2.11 HELPS Specifications (1) The HELPS system provides an in-line production system that supports automatic changeover. The main features are as follows: Automatic changeover of production programs Automatic conveyor width adjustment Displays confirmation items and manual procedure instructions for automatic changeover operation. (2) The level of automation varies according to the customer's specification. Board type (barcode or pattern-code) trigger. Manual (operation SW) trigger Note: When a barcode or pattern-code is used as a trigger, a separate unit to read data at the previous stage is required. Details are available separately.
9.2.12 F4G System (1) The F4G system performs data communication with the machine using the following: Computer (IBM PC compatible ) C/C (communication center) Program modules (F4GO, F4GP, F4GM, etc. as required) (2) Refer to the the separate F4G Specifications for details. Note: The PC for the F4G system should be prepared by the customer prior to the installation of the machine.
9.2.13 Other Requirements (1) Any requirements not covered in these specifications may be discussed separately. (2) If you have any questions, please contact Fuji or one of our sales representatives.

10. Equipment Overview

10.1 Exterior Schematic 10.1.1 Models with Rear Cover

10.1.2 Models with Fence

10.2 Leveling Position

Unit: mm

10.3 Electrical and Pneumatic Inlets

Electrical inlet

Air inlet
0.5Mpa (5 kg/cm 2 ) or more

Ground line

Electrical Outlet
20PM plug 20SH (for 1/4 hose) 30SH (for 3/8 hose) 40SH (for 1/2 hose) Hose Socket
Main breaker 3 phase cable
Note: Fuji does not supply the hose.
For inquiries concerning this specifications manual please contact Fuji at one of the offices listed below. Headquarters Fuji Machine Manufacturing Co., Ltd. 19 Chausuyama Yamamachi, Chiryu, Aichi, 472-8686 Japan Tel.: (0566) 81 - 2110 FAX: (0566) 83 - 1140 Overseas Offices Fuji America Corporation 171 Corporate Woods Parkway Vernon Hills, IL. 60061 USA Tel.: (847) 913-0162 FAX: (847) 913-0186 Fuji Machine Mfg (Europe) GmbH Peter-Sander-Str. 43 D-55252 Mainz-Kastel Germany Tel.: 06134-202120 FAX: 06134-202200 Fuji Singapore Office C/O Mecomb Singapore Limited Sime Darby Centre 896 Dunearn Road #04-03A, Singapore 589472 Tel.: 4675952. FAX: 4693758 Fuji Malaysia Office C/O Mecomb Malaysia Sdn Bhd 2487, Jalan Sultan Azlan Shah 11700 Penang, Malaysia Tel.: 604-656-4002 FAX: 604-656-2941 Fuji Do Brazil Maquinas Industrials Ltda. Edificio Eluma Avenida Paulista 1294-5 Andar Sao Paulo, S. P. CEPO 1310-100 Brazil Tel.: 11-284-6511 FAX: 11-289-1097 CP-642(E) Specifications 1st Version October 1, 96 2nd Version January 16, 97 2.1 Version January 14, 98 Fuji Machine Manufacturing Co., Ltd. SMT Engineering Division 19 Chausuyama, Yamamachi, Chiryu, Aichi Prefecture, 472-0006 Japan The specifications are subject to change without notice. Copyright 1998 by Fuji Machine Manufacturing Co., Ltd. Printed in Japan