LT50/60 Motor Installation Instructions

1. TUBE PREPARATION

! Cut the tube to the required length (B), taking into account

Fig. 1

C B A D

! ! ! !

B =A-(C+D)
Tube Diameter Less than 3.35" (85mm)
the width of the installation (A), the motor end clearance (C), and the idler end clearance (D). (See Fig. 1) USE FORMULA TO DETERMINE MEASUREMENTS. Remove all burrs from the ends of the tube and ensure that the inside of the tube is clean. For all round tube sizes up to 3.35" (85 mm) inclusive, notch the tube on the motor end to the dimensions A & B. (See Fig. 2) For all tubes over 3.35" (85 mm) form a tongue in the motor end of the tube by making two cuts 1" (25 mm) apart and.75" (20 mm) deep. (See Fig. 3) 2. PREPARING THE TUBULAR MOTOR
! Place the crown wheel over the body of the motor. Slide

".75 ) mm (20

Fig. 2

Tube Notch

Fig. 3

(25mm) 1"

Tube Diameter Greater than 3.35" (85mm)
A Notch: LT50 Length = 25 mm LTmm

B Width = 4 mm 8 mm

the slot in the motor crown over the raised key on the motor's limit switch unit. (See Fig. 4) A crown is not necessary on 2.0" Tube when used with LT50, and 2.5" Tube with LT60. ! Fit the drive wheel on to the output shaft of the motor. There are two types of LT drive wheels: Removable or "SOFT CLIP" type, and fixed or "HARD CLIP" type. The "SOFT CLIP" drives are only available for round tubes in 2.0", 2.5", and 2.75" diameters. The drive wheel can be removed by physically pulling it off the motor shaft. For the ease of identification all "SOFT CLIP" drives are BROWN. The "HARD CLIP" drives can only be removed from the shaft by pressing the two clips inward at the same time. The motor must be out of the tube in order to have access to the clips. These drives are BLACK. 3. FITTING THE MOTOR INTO THE TUBE For round tubes: Measure the drilling length R according to the motor type listed in the table below. Fit the motor into the tube ensuring that the notch at the end of the tube slides over the raised key on the crown wheel. (See Fig. 5, 6) Secure the drive wheel to the tube using four 7/32 steel pop rivets or four 1/4 DIA. screws. Fit the end plug into the other side of the tube and secure it with three steel pop rivets. Use only fasteners with steel grades SAE 5 or higher. Metric fasteners must be grade 8.8 or higher. (See Fig. 7) 4. SUPPLY CABLE OUTPUT AXIAL OUTPUT: Pass the supply cable through the center hole of the yellow motor head cover. (See Fig. 5) RADIAL OUTPUT: Pass the supply cable through the groove in the motor head. (See Fig. 6)

Fig. 4

Raised Key

Fig. 5

Fig. 6

Notch Raised Key

MOTOR TYPE 504S2 506S2 510S2 510R2 515S2 515A2 R R MOTOR in. / mm in. / mm TYPE 19.29/490 520R2 20.08/510 20.08/510 525A2 21.26/540 21.26/540 530R2 21.26/540 19.29/490 535A2 23.23/590 23.23/590 540R2 23.23/590 20.08/510 550R2 23.23/590
MOTOR R TYPE in. / mm 660R2 25.3/642

Fig. 7

680R2 6100R2

25.3/642 25.3/642

5. LIMIT SWITCH SETTING SOMFY strongly recommends using a Tester Cable (T.C.) Cat. No. 6020086 to set the motor limits, and to ensure the system is operating correctly before the final electrical connection is made. Refer to Step 7 "Trouble Shooting Guide" for any problems encountered. Two positions have to be set: the UP & DOWN positions, this is where the rolling shutter or awning will stop automatically. Sequence:

UP POSITION

DOWN POSITION
Ensure the tester cable switch is in the center "OFF" position, and connect T.C. to motor leads by matching color codes. Remove the protective cap covering the limit setting buttons on motor head, and replace when finished. Depress fully both limit switch push buttons. They will automatically lock in the down position. Operate the T.C. switch and check that the system operates correctly. Identify the UP limit switch push button(refer to figure used for step 1). Press the T.C. switch in the UP direction until the required position is reached. Set the switch to the center "OFF" position. Unlock the UP limit switch push button by depressing and releasing it. Repeat the above operation to set the lower limit. Check with the switch that the motor stops at the up & down positions just set. Always remember to affix the protective cap over the limit switch buttons. NOTE: Tubular motors are not continuously rated. They have a built-in thermal overload device which limits their operation to approximately 5 minutes.
WHITE PUSH BUTTON (BLACK WIRE)
Cat. No. 6020086 Tester Cable Switch (T.C. switch)
YELLOW PUSH BUTTON (RED WIRE)

** The motor cable should not act as a direct conduit for the water to enter the head of the motor (form drip loops).

AWNING HOOD

6. WIRING/INSTALLATION RECOMMENDATIONS
120VAC 60Hz A. All wiring must conform to NEC (National Electrical Code) and local codes GROUND B. Do not wire two or more motors to one SPDT (single pole double throw switch-NO PARALLEL WIRING). NEUTRAL C. Do not use light switches.

** See note above

D. Do not wire two or more switches to one motor, without using SOMFY's multi switch command. Cat. No. 6300427. NOTE: SOMFY motors conform to IP44 requirements and as such must be protected against direct weather elements such as rain, sleet,.etc. SOMFY reserves the right to void the motor warranty if the wiring recommendations are not followed. 7. TROUBLESHOOTING GUIDE
SYSTEM DOES NOT RESPOND - Is the power supply switched on - check any fuses in the system? - Is control switch wired correctly? Refer to instructions. - Are limit switches set properly? Review limit switch settings. - The thermal protective device may have shut the motor off. Wait for the motor to cool down. - Check the wiring between the motor & the switch. - Disconnect the switch & test the motor with a tester cable.

BLACK RED BROWN

BROWN*
DECORATOR PADDLE/ TOGGLE SWITCH
* - reverse the brown and red wire if the UP and DOWN movement do not correspond to the UP and DOWN of the switch.
BLACK GROUND CONNECTED TO BOX
THE SYSTEM IS NOT STOPPING - Is the limit switch crown wheel being driven by the tube (has tube profile been properly notched)? - Is motor drive wheel securely fastened to the tube? NOTE: if the motor is tested outside the tube, the crown wheel has to be manually turned in order to stop the rotation of the output shaft.
SOMFY SYSTEMS, INC. reserves the right to update, change or modify these instructions without prior notice. REF. NO. 4500050 / 900240 c AUGUST 1999
SOMFY MEXICO S.A. De C.V.
Calle 3 No. 47, Loc. E-5 Fracc Ind. Alce Blanco Nau., Edo. de Mex C.P 53370.

SOMFY SYSTEMS, INC.

47 Commerce Drive Cranbury, NJ 08512

LT FTS INSTALLATION INSTRUCTIONS

1. INTRODUCTION

The FTS is a specialized system designed for the solar protection market where horizontal or inclined type shading is required. - The system consists of 2 specific operators (or 'motors'), an electronic control unit, and a switch. One operator is inserted into the fabric roll-up tube and is referred to as the fabric motor, and the other is inserted into the strap take-up tube and is called the strap motor. While not every application will have a load bar and straps as in the diagram to the right, these references will help to reduce confusion during installation. - The electronic unit controls each motor independently and maintains a desirable dynamic (moving) tension as well as final tension in the system, eliminating fabric sag while the fabric is both moving and standing. Adjustments to both dynamic and final tension can be made via the electronic control. Refer to the SOMFY website for the full version of the FTS instructions located at: www.somfysystems.com under the Technical Documentation section.
FABRIC MOTOR ELECTRONIC CONTROL

FABRIC

STRAP MOTOR POWER SOURCE 120V AC SWITCH
2. SPECIFIC CHARACTERISTICS
Motor Characteristics - SOMFY FTS LT 50 and FTS LT 60 motors. - 6 positional options for the head of the motor. - Standardization of accessories (LT range). - Push button type limit switches with: - 46 turns on the FTS LT 50 - 35 turns on the FTS LT 60 - Each motor can turn in either direction and is fitted with a coil brake (5 wires supply cable). - The supply cable is non-removable. - Available in LT50 and LT60 motor types

Mounting Hole.87/22 Deep

+.12/3
Electronic Box Characteristics The diagram below highlights the user-accessible adjustments to the FTS Control. The control PCB board is mounted inside a U.L. listed enclosure.

.16/3.9

1.85/47
Brake Release Button 50-60 Hz Pin Selector

.48/12 1.0/25 1.22/31

.67/17.12/3

LT 50 FTS

MOTOR TYPE X Y in. / mm in. / mm 25.6/640 525A2 FTS 26.2/655
Asymetric Tension Adjustment Dynamic Tension Adjustment Final Tension Adjustment Jumper or Alarm Contact

Strap Motor

.48/12.67/17.12/3 1.3/33 1.54/39

LT 60 FTS

MOTOR TYPE X Y in. / mm in. / mm 26.7/677 655A2 FTS 27.3/684

Ground Bar

Fabric Motor
Common Direction 1 - Fabric Unwinding Direction 2 - Fabric Winding Lockout

120VAC Supply Neutral

White (both motors) Winding Tension

2.36/60

Brake (gray) Winding Tension Brake (gray)

X MAX. Y +.12/3

.295/7.5
Jumper needed if lockout not used.
.98/24 White Button 2.48/63
WIRING COLOR CODE FOR FTS 50/60

2.91/74

White Black Red Green Gray
Neutral White Button Yellow Button Ground Brake

Frequency Adjustment

Switch and Security
All 120V versions are preset for 60 Hz

MOTOR CATALOG NUMBER

NOMINAL TORQUE in. lb. Nm 25 55
ELECTRICAL RATING Volt Hz 60 60

LIMIT SWITCH CAPACITY

WEIGHT
APPROX. THERMAL TIME Min. 8.0 7.0

rpm 20 20

Ampere Watt # Rotations 1.5 2.35

lb. 6.5 11

Kg. 2.95 5.0

525A2FTS 655A2FTS

220 484
3. INSTALLATION CONFIGURATIONS
Four Motor Configurations are possible with the FTS System: A. Both motor heads mounted on the left B. Both motor heads mounted on the right C. Fabric motor head to the left, Strap motor to the right D. Strap motor head to the left, Fabric motor to the right In addition, fabric may be wound in two ways, above or below the tube. The different configurations each require a unique instruction for wiring and limit setting. Wiring Identification The following tables describe the wire references based on motor rotation and fabric orientation. THE DIAGRAMS REPRESENT A VIEW OF THE FTS SYSTEM AS IF YOU WERE STANDING ABOVE IT AND LOOKING DOWN ON THE SYSTEM.

MOTOR HEADS

MOTOR HEAD
Fabric Winding Fabric Winding on top of tube on bottom TERMINAL # (as shown above) of tube FABRIC MOTOR White 3 Common White Black 7 Winding Red Red 8 Tension Black Gray 9 Brake Gray Green * Ground Green STRAP MOTOR 3 Common White White Red 4 Winding Black Red Black 5 Tension Gray 6 Brake Gray * Ground Green Green * USE GROUND BAR
Fabric Winding Fabric Winding on top of tube on bottom TERMINAL # (as shown above) of tube FABRIC MOTOR White 3 Common White Red 7 Winding Black Black Red 8 Tension Gray 9 Brake Gray Green * Ground Green STRAP MOTOR 3 Common White White Red 4 Winding Black Red 5 Tension Black Gray 6 Brake Gray * Ground Green Green * USE GROUND BAR
Fabric Winding Fabric Winding on top of tube on bottom TERMINAL # (as shown above) of tube FABRIC MOTOR White 3 Common White Black 7 Winding Red Red 8 Tension Black Gray 9 Brake Gray Green * Ground Green STRAP MOTOR 3 Common White White Red Black 4 Winding Red Black 5 Tension Gray 6 Brake Gray * Ground Green Green * USE GROUND BAR
Fabric Winding Fabric Winding on top of tube on bottom TERMINAL # (as shown above) of tube FABRIC MOTOR White 3 Common White Red 7 Winding Black 8 Tension Black Red Gray 9 Brake Gray Green * Ground Green STRAP MOTOR 3 Common White White Red 4 Winding Black Red Black 5 Tension Gray 6 Brake Gray * Ground Green Green * USE GROUND BAR

4. ELECTRONIC ADJUSTMENT

Fabric Dynamic Tension Adjustment Beginning with dynamic tension, set the dynamic and final tensions of the system by gradually increasing the settings on the potentiometers. Adjustment by potentiometer (value between 0 and 9). 0 is the lowest setting; turning the adjustment higher (9 is the highest) will increase the amount of tension and reduce the amount of sag while the motors are running. Fabric Final Tension Adjustment When the final tension is turned on and the FTS receives a stop command or the winding motor reaches its limit, the motors stop, and then the FTS control will run the braking motor briefly to adjust the final tension. The final tension is made after each stop by the limit switch unit of the winding motor or by a STOP command from the switch terminal. Adjustment by potentiometer (value between 0 and 9). Straps tension: 1/10 fabric tension. Asymetric Dynamic Tension Adjustment The FTS Control can compensate for the drag of fabric weight when mounted vertically. As shown below, the upper motor must provide resistance when the fabric is moving downward to prevent unwanted sag. The lower motor, however, does not have to provide equal (symmetric) tension during a fabric roll-up because the weight of the fabric itself maintaining the tension. The static (final) tension is unaffected and will be adjusted when the system comes to rest. Adjustable By Dipswitches: OR

OFF OFF OFF OFF

120VAC Supply Neutral White (both motors) Winding Strap Motor Tension Brake (gray)
Winding Tension Brake (gray)
Symmetric Tension normal and adjustable dynamic tension in both winding directions (for horizontal or slightly inclined installations).

fabric actuator

strap actuator
Asymmetric Tension - Diagram 1 Dynamic tension on the fabric motor. Minimal tension on the straps motor. (for vertical installations) Asymmetric Tension - Diagram 2 Dynamic tension on the straps motor. Minimal tension on the fabric motor. (for vertical installations)

Diagram 1

Diagram 2
Strap Adjustment and Fabric Repair If the Straps must be adjusted or the system must be disassembled for service, the first step is to disengage the motor brakes. Simply press the Brake Release button inside the electronic control unit. When finished, the system will automatically take up any slack in the fabric and continue to operate normally. TIP: By pressing the brake release button momentarily the fabric motor will take up the slack in the system.
5. INSTALLATION PROCEDURE
Using the SOMFY FTS selector chart (located in our Motor Catalog or Online Motor Catalog) select the appropriate sized motors. Operators should then be fit into their respective tubes in accordance with standard installation instructions, using the correct crown and drive. All mechanical accessories of the system and the mounting method must be capable of withstanding the tension and forces exerted by the motors. Both limits must be set on each motor. Use the following illustrations to determine which limits are set for a given motor rotation and fabric orientation. Before proceeding, press in both limits on each motor, and leave the buttons locked in the "in" position. The motorized tubes should be mounted onto their respective brackets. The locking stop ring included with each operator MUST be used with the motor end bracket. Ensure that the motorized tubes are parallel. Do not connect straps to strap motor (at this moment). Attach Fabric to the fabric tube. Connect the Tester cable to the motor leads as shown in the table to the right. To determine which motor wire color corresponds to "Fabric Winding" and "Strap Winding" in the chart, refer to the diagram below under rotation directions.

Secondary Primary Limit

Primary Limit Secondary

FABRIC MOTOR

Winding Direction

Fabric Winding On Top

Fabric Winding On Bottom

STRAP MOTOR

Winding Direction FABRIC MOTOR Tester Cable Fabric Winding Gray Green White Black Gray** Green White Red
Winding Direction STRAP MOTOR Gray Green White Strap Winding
(**Note: on older model Tester Cables this wire might be brown) (This chart corresponds to the diagram above which shows the fabric winding on to of the tube.)
Rotation Directions The diagrams represent a view of the motor (Fabric or Strap Motor) looking at the head with the push buttons at the 12 o'clock position. The concept illustrated here applies for all LT FTS configurations. The white push button always corresponds to the black motor wire and the yellow push button always corresponds to the red motor wire. Only the "Winding Direction" and "Tension Direction" designation, change depending on the fabric winding above or below the motor tube. It is crucial that the winding directions and the corresponding motor wires be identified on both motors (and later connected to the appropriate terminal of the FTS control).
Winding Dir. Tension Direction (unwinding) Tension Direction (unwinding) Tension Direction (unwinding) Yellow PB (Push Button) White PB (Push Button) Winding Dir.
Tension Direction (unwinding)
MOTOR White Red Black Gray Green

Acts On

Wire Common
MOTOR White Red Black Gray Direction 1 Direction 2 Green
Winding Dir. Tension Dir.
Yellow PB White PB Coil Brake Ground
Tension Dir. Winding Dir.
1. Wind the fabric around the fabric tube using the tester cable. When the desired position is reached, set the fabric tube limit by pressing and releasing the PRIMARY limit on the fabric tube motor. - Attach the pulleys and straps to strap tube. Adjust the straps as required to ensure that they are all the same length. 2. Using the tester cable, wind the straps around the strap tube. When the desired position is reached, press and release the PRIMARY strap motor limit. Then press and release the SECONDARY fabric motor limit. 3. Wind the fabric around the fabric motor, again. When the desired position is reached (note: fabric motor will stop itself at its previously set limit), press and release the secondary limit on the strap motor. 4. Before connecting the motors to the controller, run the system (using the tester cable) in both directions to verify that the system works correctly within its newly set limits. NOTE: If any limits need to be readjusted, be sure to re-set both the primary and secondary limits for the system in the correct order as described above.

Dynamic Tension (Red) Direction 1 Fabric Winding Direction 2 Fabric Winding (Black) Gray Green White

Red (not used)

Diagram shown For 2 motor heads on the left and fabric and straps winding above the tube.
Dynamic Tension (Red) Direction 1 Direction 2 Straps Winding Fabric Winding (Black) Gray Green White Strap Winding (Red) Dynamic Tension (Black)
Final Connections All wiring must conform to NEC (National Electrical Code) and local codes. Before connecting the operators to the electronic control, set the tension adjustment potentiometers to "0" and ensure that all the dip switches are in the "off" position. Connect the motors and switch to the electronic control as shown, in the diagram shown to the right. Check that the system operates correctly with respect to the switch directions. Make sure the limits have been properly set. At this point, there may be some fabric sag - this is normal. Refer back to Step 4 to make the necessary tension adjustments as needed for the particular FTS System.
Direction 1 - Fabric Unwinding Switch and Security

Brake (gray)

Neutral

120VAC Supply

White (both motors)

Winding

Common

ACCESSORIES

LT 50 Adjustable Universal Motor Bracket

40-75 Adju stable

LT50 Idler Bracket with 14 mm ID Bearing
Tube Cord Take-up Reel 63 x 1.5 mm (approx. 2.5")
LT Heavy Duty End Cap 3.0 4.0 (102 x 2 mm)

6070514

Heavy Duty Angle Plate with Universal Motor Bracket Heavy Duty Angle Plate

37.5 34

6080217
Heavy Duty 12 mm Nylon Ball Bearing with Holder

6050326

Locking Spring Ring

6090083 6090300

LT50 Intermediate Bracket with 16 mm ID Bearing

6070504 6070506

Motor Bracket LT FTS 60

60 157

6080250
Heavy Duty Idler Bracket with Idler End Cap Holder

4350027

Heavy Duty LT Intermediate Support Bracket

6050348

LT FTS Controller

6070256

Side Motor Bracket With Spring Ring

6080256

Heavy Duty Idler Bracket

6050256

Universal End Cap with 12 mm Collapsible Shaft 14 mm Collapsible Shaft

138 Approx. 42

6300291

FTS Switch

6070503

Heavy Duty Angle Plate

6080116

Idler End Cap Holder

6090324 6090325

Heavy Duty End Cap Shaft

6300040

FTS Motor Tester Cable

6070182

6080257

6090256

6020087

SOMFY reserves the right to void the motor warranty if the wiring recommendations are not followed.
SOMFY SYSTEMS, INC. reserves the right to update, change or modify these instructions without prior notice. REF. NO. 4500052/900294A
SOMFY MEXICO S.A. De C.V.
Calle 3 No. 47, Loc. E-5 Fracc Ind. Alce Blanco Nau., Edo. de Mex C.P 53370.

SOMFY SYSTEMS, INC.

47 Commerce Drive Cranbury, NJ 08512

SOMFY CANADA

6315 Shawson Drive, Unit #1 Mississauga, Ontario L5T1J2 c SOMFY SYSYTEMS, INC., DECEMBER 2001
Direction 2 - Fabric Winding

Lockout

Tension