CDX-CA400/CA530X/CA580X

SERVICE MANUAL

Ver 1.0 2001. 12

US Model Canadian Model

CDX-CA400

E Model

CDX-CA530X/CA580X

Photo: CDX-CA400

The tuner and CD sections have no adjustments. AUDIO POWER SPECIFICATIONS (US Model) POWER OUTPUT AND TOTAL HARMONIC DISTORTION 23 watts per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 5% total harmonic distortion.
Model Name Using Similar Mechanism CD Drive Mechanism Type Optical Pick-up Name
CDX-L300/L460X MG-393XA-121//K KSS-720A

SPECIFICATIONS

CD player section
Signal-to-noise ratio Frequency response Wow and flutter 90 dB 10 20,000 Hz Below measurable limit

General

Outputs Audio outputs Power antenna relay control lead Power amplifier control lead Bass 10 dB at 20 Hz (CDX-CA400) Bass 9 dB at 100 Hz (CDX-CA530X/CA580X) Treble 10 dB at 20 kHz (CDX-CA400) Treble 9 dB at 10 kHz (CDX-CA530X/CA580X) 12 V DC car battery (negative ground) Approx. 177 mm (7 1/7 in.) (w/h/d) Approx. 161 mm (7 1/1/3/8 in.) (w/h/d) Approx. 1.2 kg (2 lb. 10 oz.) Parts for installation and connections (1 set) Front panel case (1) Card remote commander RM-X115 (CA400/CA580X)

Tone controls

Tuner section
FM Tuning range Antenna terminal Intermediate frequency Usable sensitivity Selectivity Signal-to-noise ratio 87.5 107.9 MHz External antenna connector 10.7 MHz 11 dBf 75 dB at 400 kHz 65 dB (stereo), 68 dB (mono) Harmonic distortion at 1 kHz 0.7% (stereo), 0.5% (mono) Separation 33 dB at 1 kHz Frequency response 30 15,000 Hz AM Tuning range Antenna terminal Intermediate frequency Sensitivity Power requirements Dimensions Mounting dimensions Mass Supplied accessories
530 1,710 kHz External antenna connector 10.7 MHz/450 kHz 30 V
This unit cannot be connected to a digital preamplifier or an equalizer. Design and specifications are subject to change without notice.

Power amplifier section

Outputs Speaker outputs (sure seal connectors) Speaker impedance ohms Maximum power output 50 W 4 (at 4 ohms)
FM/AM COMPACT DISC PLAYER

9-873-433-01

2001L0400-1 2001. 12

Sony Corporation

e Vehicle Company Published by Sony Engineering Corporation

SERVICE NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. Notes on Chip Component Replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. If the optical pick-up block is defective, please replace the whole optical pick-up block. Never turn the semi-fixed resistor located at the side of optical pick-up block.

optical pick-up block

semi-fixed resistor
TEST DISCS This set can playback CD-R and CD-ROM discs. The following test discs should be used to check the capability: CD-R test disc TCD-R082LMT (Part No. J-2501-063-1) CD-RW test disc TCD-W082L (Part No. J-2501-063-2) Notes on CD-R/CD-RW discs You can play CD-Rs (recordable CDs)/CD-RWs (rewritable CDs) designed for audio use on this unit. Look for these marks to distinguish CD-Rs/CD-RWs for audio use.
These marks denote that a disc is not for audio use.
Some CD-Rs/CD-RWs (depending on the equipment used for its recording or the condition of the disc) may not play on this unit. You cannot play a CD-R/CD-RW that is not finalized. A process necessary for a recorded CD-R/CD-RW disc to be played on the audio CD player.

SET 2-5. 2-1. PANEL (1) ASSY, SUB (Page 7) CD MECHANISM BLOCK (Page 8) 2-6. CHASSIS (T) SUB ASSY (Page 9)

LEVER SECTION (Page 10)

SERVO BOARD (Page 10)
MAIN BOARD (Page 8) HEAT SINK (Page 9)
SHAFT ROLLER ASSY (Page 11) FLOATING BLOCK ASSY (Page 11) OPTICAL PICK-UP BLOCK (Page 12)
Note : Follow the disassembly procedure in the numerical order given.

2-1. PANEL (1) ASSY, SUB

3 claw 1 PTT 2.6x6

4 claws

2 PTT 2.6x6

5 panel (1) assy, sub

2-2. CD MECHANISM BLOCK

7 bracket (CD)

5 CD mechanism block 6 PTT 2.6x6

1 PTT 2.6x6

4 CNP701

2-3. MAIN BOARD

5 MAIN board

3 screw (+BTT)

4 screws (+BTT)

2 PTT 2.6x8

1 PTT 2.6x8

2-4. HEAT SINK

6 heat sink

5 PTT 2.6x8

4 PTT 2.6x8
3 PTT 2.6xPTT 2.6xPTT 2.6x8
2-5. CHASSIS (T) SUB ASSY

2 P 2xP 2x3

1 Unsolder the lead wires.

4 chassis (T) sub assy

black red white

2-6. LEVER SECTION

5 guide (disc)
6 lever (R) 3 tension spring (LR) 7 lever (L) 1 special screw 2 IN SELF SW board

2-7. SERVO BOARD

7 SERVO board 6 special screw 5 special screws

2 Removal the solders.

8 connector

1 CNP 2x3

4 loading motor assy

2-8. SHAFT ROLLER ASSY

When installing, take note of the positions arm (roller) and washers. (Fig. 1)
3 retaing ring (RA) 4 shaft retainer
shaft retainer retaing ring (RA) arm washer
arm washer shaft retainer

Fig. 1

5 shaft roller assy 2 arm (roller)

1 tension spring (RA)

2-9. FLOATING BLOCK ASSY

6 floating block assy

7 compression spring (FL)
1 tension spring (KF1) 8 compression spring (FL)
4 Fit lever (D) in the direction of the arrow.
5 Turn loading ring in the direction of the arrow. 2 damper (T) 3 damper (T)
2-10. OPTICAL PICK-UP BLOCK

1 P 2x3

4 P 2x3

5 spring (feed), plate

2 sled motor assy

6 shaft (feed) assy

3 optical pick-up block
CDX-CA400/CA530X/CA580X SECTION 3 DIAGRAMS

3-1. IC PIN DESCRIPTION

IC801 PD780076GK-520-9ET (SYSTEM CONTROLLER) Pin No. Pin Name I/O Pin Description 1 PH1 I PH1 detection input (Not used in this set.) D SW IN SW/PH2 LM LD LM EJ ATT A ATT PLL DI VSSO VDDO PLL CLK PLL DO PLL CE BEEP L V CE L V DO L V CLK BUS SI BUS SO BUS CLK BUS CK GEN AM ON FM ON VDD1 AVSS ST IND PH3 S METER KEY0 KEY1 ROTARY (AD) DST SEL TEST AVREF LCD INH RESET XT2 XT1 IC X2 X1 VSS1 KEY ACK SIRCS SELF SW BU IN NOSE ILL ON A REMO CDM ON XCD ON I I O O O O I O O O O O O O I O I O O O I I I I I I I I O I O I O I I I I I I O O O O Down switch detection input Disc in switch detection input Loading motor drive output (Loading) Loading motor drive output (Eject) Line out mute control output Power amplifier mute control output PLL IC data input Ground pin Power supply pin (+5 V) PLL IC clock output PLL IC data output PLL IC chip enable output BEEP output of key beep, caution alarm Electric volume, LCD chip enable output Electric volume, LCD data output Electric volume, LCD clock output BUS interface serial input BUS interface serial output BUS interface serial clock input BUS interface serial clock output Tuner AM power supply control output Tuner FM power supply control output Power supply pin (+5 V) Ground pin FM stereo detection input PH3 detection input (Not used in this set.) S meter signal input A/D key input 0 A/D key input 1 Not used in this set. Destination select input (Connect to ground in this set.) Force test mode input A/D converter power supply pin (+5 V) INHIBIT control output of LCD Reset input (L: reset detection) Sub clock output (32.768 kHz) Sub clock input (32.768 kHz) Connect to ground in this set. Master clock output (8.38 MHz) Master clock input (8.38 MHz) Ground pin Key acknowledge detection input Wireless remote control signal input Self switch detection input Backup power supply detection input Front panel attachment detection input Illumination power supply control output External amplifier remote control output CD mechanism deck power supply control output CD DSP IC 16 MHz Xtal on/off control output

Pin No. 64

Pin Name SHIFT BUS ON SB RST PW ON X SO X SI X SCK RFOK CD RST ACC IN X AO STB L SW
I/O O O O O I O I O I O O I
Pin Description Not used in this set. Enable output of bus IC Reset output of bus IC System power supply control output CD DSP IC serial data output CD DSP IC serial data input CD DSP IC serial clock output CD servo IC RFOK signal input CD DSP IC reset control output Accessory power supply detection input CD servo IC command/parameter discrimination signal output L: Command, H: Parameter CD servo IC data strobe signal output CD sled limit switch detection input
3-2. BLOCK DIAGRAM CD SECTION

OPTICAL PICK-UP KSS-720A

RF AMP,DIGITAL SERVO DIGITAL SIGNAL PROCESSOR IC1

(Page 16) TUNER SECTION

RF EQ EFM DEMOD D/A CONV LOUT 16 ROUT 12 PACK 52 TSTB 56 TSCK 55 TSI 54 SI 8 SO 7 SCK 6 STB 5 AO 4 RST 3 RFOK CDL R-CH
SYSTEM CONTROL IC801(1/3)

I-V CONV.

DSUB CODE PROCESS
56 X_SO 57 X_SI 58 X_SCK 63 STB 62 X ACD_RST
FORCUS ERROR I/F E F PD E F PD TRACKING ERROR APC SERVO CTL

59 RFOK

LD DRIVE Q1
OSC A5V TD 98 MD SD LD FD

XTALEN

TUNER SECTION (Page 16)
FOCUS/TRACKING COIL DRIVE, SLED/SPINDLE/LOADING MOTOR DRIVE IC2 FCSFOCUS COIL FCS+ FOCUS COIL DRIVE FD
X1 16.9344MHz SW1 (DOWN) SW2 (SELF) SW3 (DISC IN) SW4 (LIMIT) 2 D_SW

45 SELF_SW

TRK+ TRACKING COIL TRK-

TRACKING COIL DRIVE

3 IN_SW
64 L_SW IC902 RESET RESET 2 U_COM+5V

M902 (SLED)

SLED MOTOR DRIVE SPINDLE MOTOR DRIVE

M901 (SPINDLE)

SP+ SP-

S901 (RESET)

M903 (LOADING)

LD+ 10

LOADING MOTOR DRIVE

LOAD EJECT

4 LM _LD 5 LM_ EJ CD MECHANISM ON SWITCH Q905,906 D909 CD ON SWITCH Q921 BATT

A_5V AU_5V D_5V DR_6V

CD+5V REG Q910,D910

50 CDM ON

Signal path :CD R-ch is omitted due to same as L-ch.

51 XCD_ON

CD DRIVE +6V REG Q907,D908
3-3. BLOCK DIAGRAM TUNER SECTION
PJ401 -3 L -4 R-CH -1 L -2 R-CH ELECTRONIC VOLUME IC401 POWER AMP IC3 CNPFL+ 9 FL R AUDIO OUT REAR R BUS AUDIO IN
TUNER UNIT TU601 CNJ601 (ANTENNA)

CD (Page 15) SECTION

R-CH CDL
15 BUS L 23 BUS R 14 AU-L 18 LLR2

FL OUT 5

2 FM_ANT
L-CH 16 R-CH AM_ANT DET_OUT 24

RL OUT 4

AUX-IN

2 RL+ 10 RL

DISPLAY SECTION (Page 17)

LCD CE LCD DO LCD CLK

2 CE 1 DI 36 CL

FR OUT 33 RR OUT 34

LINE MUTE Q102

LINE MUTE Q101

4 STBY 22 MUTE
4 FR+ 12 FR R-CH 3 RR+ 11 RR
R-CH SYSTEM CONTROL IC801 (2/3) PLL ICLV CLK 16 LV DO 15 LV CE LINE MUTE CONTROL Q401,402
AM_DX/LCL 3 FM_DX/LCL 4 FM/AM_OSC 11
15 FM_VCO 16 AM_VCO 18 FM_CP 19 VT 20 AM_CP OSC SEEK IFC MONO D_OUT D_IN CK CE

ATT BEEP PW ON A_ATT

ACC IN 13 PLL_DI PLL_DO PLL_CLK PLL_CE TEST 33 BATT

ACC CHECK Q902

7 ACC 15 TEST

FM_VT 6 AM_VT 14

AMP/ANT REMOTE CONTROL Q911,917

5 AMP REM 6 ANT REM

OSC-IN 19 IF_COUNT FM/AM_VCC 25 FM POWER CONTROL Q605,606

XO 1 XI 24 X601 10.25MHz

A REMO COM+8V REG Q918,919,929,D923 F901 10A +B (BATT) BUS INTERFACE IC802 BUS ON OUT DATA OUT 9 DATA IN DATA IN/OUT CLK IN CLK OUT 4 CNJ801 BUS CONTROL IN 7 BATT RST OUT BATT CHECK BATT 3 D854 BATT 1 GND
COM+8V BUS SI BUS SO BUS CLK BUS CK GEN BUS ON SB RST BU IN FM_ON 46 23

12 FM_VCC

S_METER 21 SD/ST_IND 22

28 S_METER 26 SD_IND

U_COM+5V
U_COM+5 V REG Q920,D930,D999
AM POWER CONTROL Q603,604

9 AM_VCC 32 DST_SEL

AM_ON 22
D931 X EN TUNER ON CONTROL Q909,912 TUNER +8V REG Q913,D913

CD SECTION (Page 15)

BATT BATT DET Q904,D907

12 BUS ON IN 13 RST OUT

Signal path :FM :AM :CD R-ch is omitted due to same as L-ch.
3-4. BLOCK DIAGRAM DISPLAY SECTION
3-5. CIRCUIT BOARDS LOCATION

LCD DO LCD CLK LCD CE

SERVO board IN SELF SW board
SYSTEM CONTROL IC801 (3/3) LCD DRIVE IC| 23 SEG1 | SEG| 53 COM1 64

SPEAKER board

KEY 0 KEY MATRIX S501-519

29 KEY 0

30 KEY 1
62 DATA CLK 61 CLK CE 60 CE

LCD INH 35

57 INH COM2 63

LCD LCD501

43 KEY ACK
REMOTE CONTROL RECEIVER IC552 SIRCS 44 ILL B+ 1 OUT 3 VCC

tuner unit (TU601)

DISPLAY board SL SW board

MAIN board

ILL ON 48
ILL POWER CONTROL Q914 ILL B+ SWITCH Q915
D561-587 KEY (ILLUMINATION )

BATT XX1 41

X802 32.768kHz

37 XTXT1

( LCD BACK ) LIGHT

PL551,552

X801 8.38MHz

Waveforms Servo Board

(MODE: CD PLAY) Main Board

5Vp-p 32.768kHz

16.9344MHz

(XTAL)

5Vp-p 3.2msec

8.38MHz

(PACK)

1.2Vp-p

0V Approx. 100mVp-p
3-6. PRINTED WIRING BOARDS CD MECHANISM SECTION Refer to page 17 for Circuit Boards Location.
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) for schematic diagram: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. % : indicates tolerance. f : internal component. C : panel designation. Note: Note: The components identi- Les composants identifis par fied by mark 0 or dotted une marque 0 sont critiques line with mark 0 are criti- pour la scurit. Ne les remplacer que par une cal for safety. Replace only with part pice portant le numro spcifi. number specified. A : B+ Line. Power voltage is dc 14.4V and fed with regulated dc power supply from ACC and BATT cords. Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : FM f : AM J : CD for printed wiring boards: X : parts extracted from the component side. Y : parts extracted from the conductor side. x : parts mounted on the conductor side. a : Through hole. : Pattern from the side which enables seeing. (The other layers patterns are not indicated.) Caution: Pattern face side: (Side B) Parts face side: (Side A)

Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.
Semiconductor Location Ref. No. IC1 IC2 Location E-7 H-7 C-6

TP7 TP63

C1 R30 C4 R29 Q1 TP81 C5 TP82 TP84 C43
TP48 TP80 FB7 TP50 R22 TP51 FB6 TP59 TP52 CN1 TP71 TP56 R17 TP72 TP58 R19 TP70 TP60 TP9 R26 TP8

TP47 TP64

TP83 TP12
TP11 R5 C11 C15 C14 C9 C10 C8 C16 C17
TP10 TP89 C18 R9 C20 C19 C23 R8 C24 TP22 TP24 TP25 TP88

(Page 21)

FB1 C40 C25
TP23 C41 C27 C45 C34 C29 C36 TP49 X1 C26 TP92 TP35 TP46 C38 FB2 TP39 C44 FB4 TP45 TP37 TP38 C35 TP44 TP43 IC1

TP69 TP75

TP61 TP76 TP74 TP68

TP57 FB3 R20

TP34 TP36

TP41 TP18

TP55 R24 R25
TP73 TP53 TP86 TP91 C22 TP87 TP90 C37 C21 TP19 TP20 TP54 CN3 R7 R6

TP30 TP32

TP21 TP6 R15

R10 R12

TP26 TP29
C30 TP28 TP17 TP2 TP16 TP27 TP1 TP3
Refer to page 17 for Waveforms. 3-7. SCHEMATIC DIAGRAM CD MECHANISM SECTION Refer to page 26 for IC Block Diagrams.
CN2 Q1 TP9 TP8 C19 C20 R9 C23 C24 FB4 FB2

TP77 TP78

R29 R30

TP22 TP23 TP24 TP25

C18 C1 C5 TP79 TP80 TP81 TP82 TP83 TP84 C43 C3 C4 C6 C14 TP10 C13 R5 C11 TP89
TP45 TP44 TP43 TP42 TP41 TP40 TP39 TP38 TP37

C15 C10 TP12 C9 TP11

TP46 TP36 C38
CN3 C8 TP85 TP35 TP34 C16 C36

IC B/D

TP92 C40 SW1 TP1 TP5 C17

C25 C29

C44 CN1 R18 TP61 TP76 TP60 TP75 TP59 TP74 TP58 TP73 TP57 TP72 TP56 TP71 TP55 TP70 TP54 TP69 TP53 TP68 TP52 TP51 R22 FB7 TP50 TP64 TP49 R21 FB6 TP48 TP63 TP47 TP62

C26 C27

FB3 R19
R20 TP6 R17 SW2 TP4 TP2 R7 TP3 TP30 TP21 TP18 R15 R24 R25 C22 IC2 C21 C30 TP17 TP20 TP16 TP19 TP27 TP29 TP26 TP28 TP91 TP90 C37 R12 R14 R10 TP32 TP66

(Page 22)

TP87 M903 TP86
Note: Voltage is dc with respect to ground under no-signal conditions. no mark : CD PLAY
3-8. PRINTED WIRING BOARD MAIN SECTION Refer to page 17 for Circuit Boards Location.

CNJ601

CNJ801

CNP901

R206 C101

R121 R222 R221

JW69 C426

R208 R105 R107 C201

Q907 C202 JW68 JW67 JW66 JW80 JW63 JW65

R108 JW40

JW78 JW79 C851

R109 Q101

R210 Q202

JW73 JW74 C931 JW82

R854 JW77

JW34 JW35

D401 JW58
JW88 L901 JW89 D851 D852 JW90

JW56 JW55

C110 C111

C208 C213

C211 R213

R901 D853

D854 D907

JW149 JW148

R851 R911 D908 C905 JW102 TH901

JW153 JW152 JW151 JW150

C116 JW31

R215 C216

R444 C847

C907 D910

JW147 JW146

JW28 JW27

C120 C119 C218
JW52 JR607 JR606 JW29 JW51

Q910 L701

R714 JW53

C215 C706

C707 R704

R613 L603

D923 R913 Q917 Q921 R933 D909 R912 R932 JW106

C611 R606 R611 C633

JR110 JW47 JW46
R706 R707 R708 R709 JW105 Q919
C612 C613 C614 R607 IC601

JW103 JW104

JW45 JW44 JW43 CNP701 JW107 JW108 R849 R848

R710 R711

Q913 R917 D913 C913 D999 R930

(Page 19)

X601 C625 L604 C623

R931 Q920

C909 Q915

R615 JW13 JR603 R712

R812 JW12 R845

Q606 C841

JW11 JW10 JW9 R840

R835 JW4 JW3 C809

C916 JR903

CNP801

(Page 24)

JW124 C803

R846 R844

D930 R919

Semiconductor Location Ref. No. Location Ref. No. IC101 D401 D-4 IC401 D402 D-7 IC601 D444 E-6 IC801 D604 E-2 D802 I-4 IC802 D803 I-3 IC902 D804 I-3 D805 I-3 Q101 D806 I-3 Q102 D807 I-3 Q201 D808 I-3 Q202 D809 I-3 Q401 D851 D-9 Q402 D852 D-9 Q603 D853 D-9 Q604 D854 E-10 Q605 D901 D-9 Q606 D903 D-8 Q902 D907 E-10 Q904 D908 E-10 Q905 D909 G-10 Q906 D910 E-7 Q907 D913 G-10 Q909 D915 D-6 Q910 D916 D-6 Q911 D917 D-6 Q912 D918 D-6 Q913 D919 B-7 Q914 D920 B-7 Q915 D921 C-6 Q917 D922 C-5 Q918 D923 F-8 Q919 D930 H-9 Q920 D931 I-4 Q921 D932 H-4 Q929 D933 D-8 D999 G-10
Location B-6 E-4 G-3 H-7 D-7 I-9 C-3 C-3 C-4 C-4 D-6 E-6 H-2 H-4 H-2 H-3 E-9 E-10 G-8 H-8 C-10 F-9 E-8 H-8 G-9 G-10 H-8 H-9 F-10 F-8 G-8 H-9 F-9 F-8
3-9. SCHEMATIC DIAGRAM MAIN SECTION (1/2) Refer to page 17 for Waveforms.
IC802 R853 R852 R851 Q910 Q907 R933 Q906 Q905 R912 JR929 Q904 R911 D907 R913 D909 Q917 Q921 R932 R934 Q911 Q929 C919 D923 R905 TH901 Q918 Q919

4-1. CHASSIS SECTION

MG-393XA-121//K #1

#2 #3 #2 #2 #2

Ref. No. * 3 * 4 * * 9 10
Part No. 3-224-612-01 3-224-309-21 1-776-206-21 3-024-285-01 3-041-173-11 3-922-535-11 A-3283-245-A 3-236-922-01 3-019-565-01 1-683-830-11
Description CHASSIS (CD) COVER CORD (WITH CONNECTOR) (POWER) CUSHION (RUBBER) BRACKET (CD) SCREW (+BTT) MAIN BOARD, COMPLETE HEAT SINK BRACKET (IC) SPEAKER BOARD

Remark

Ref. No. 11 * F901 TU601 #1 #2 #3
Part No. 3-041-261-11 3-048-259-01 X-3380-594-3 X-3381-269-1 3-231-472-01 1-532-877-11 A-3220-835-A 7-685-792-09 7-685-793-09 7-685-795-09
Description BRACKET (TR) SHEET (E) LOCK ASSY (S) PANEL (1) ASSY, SUB SCREW (+B 2X4) FUSE (BLADE TYPE) (AUTO FUSE) 10A TUNER UNIT (TUX-010) SCREW +PTT 2.6X6 (S) SCREW +PTT 2.6X8 (S) SCREW +PTT 2.6X12 (S)

4-2. FRONT PANEL SECTION

not supplied (DISPLAY board)

Ref. No. 61 62

Part No. X-3381-640-1 X-3381-641-1 X-3381-642-1 3-236-909-01 3-236-912-01 3-236-908-01 3-236-910-01 3-236-905-01 X-3381-356-1 3-236-904-01 X-3381-355-1 3-236-911-01 3-229-774-01 3-236-907-01
Description PANEL (S) ASSY, FRONT (CA400) PANEL (S) ASSY, FRONT (CA530X) PANEL (S) ASSY, FRONT (CA580X) BUTTON (OFF) BUTTON (EJECT) BUTTON (MBP) BUTTON (1-6) BUTTON (D-BASS) RING (SEEK) ASSY BUTTON (SOURCE) RING (VOL) ASSY BUTTON (RELEASE) SPRING (RELEASE) BUTTON (MODE)

Ref. No. * * LCD501 #4

Part No. 3-236-906-01 3-236-921-01 3-229-751-01 3-236-920-01 X-3381-357-1 3-236-902-01 X-3380-054-2 A-3337-073-A A-3337-074-A A-3337-075-A 3-227-293-01 3-236-926-01 1-804-626-11 7-685-106-19
Description BUTTON (SEL) PLATE (LCD), GROUND SHEET (LCD.UP) SHEET (LCD), DIFFUSION HOLDER (LCD) ASSY
PANEL, FRONT BACK CASE ASSY (for FRONT PANEL) PANEL COMPLETE ASSY, FRONT (CA400) PANEL COMPLETE ASSY, FRONT (CA530X) PANEL COMPLETE ASSY, FRONT (CA580X) SHEET (LCD) CUSHION (LCD) DISPLAY PANEL, LIQUID CRYSTAL SCREW +P 2X10 TYPE2 NON-SLIT
4-3. CD MECHANISM SECTION (1) (MG-393XA-121//K)

103 107

109 101

114 111

105 113

M903 #7

Ref. No. 111
Part No. 1-683-283-11 3-040-039-02 3-040-038-01 3-040-050-01 3-040-022-01 3-040-044-01 3-040-067-01 A-3301-980-A 3-040-037-01 3-040-040-02
Description IN SELF SW BOARD CHASSIS (T) SPRING (LR), TENSION LEVER (L) RETAINER (ROLLER), SHAFT ROLLER (S) LEVER (R) SHAFT ROLLER ASSY GUIDE (DISC) ARM (ROLLER)

Ref. No. M903 #7 #8 #9

Part No. 3-221-779-01 3-040-034-01 3-040-042-01 3-043-880-01 3-044-206-11 1-683-284-11 A-3315-039-A 7-628-253-00 7-627-553-37 7-627-553-17

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi. When indicating parts by reference number, please include the board.

Ref. No.

Part No.
Description DISPLAY BOARD **************
Ref. No. D569 D570 D570 D571 D571
Part No. 8-719-078-21 8-719-038-05 8-719-053-09 8-719-038-05 8-719-053-09
Description LED LED LED LED LED
3-227-293-01 3-229-751-01 3-236-920-01 3-236-921-01 X-3381-357-1
SHEET (LCD) SHEET (LCD.UP) SHEET (LCD), DIFFUSION PLATE (LCD), GROUND HOLDER (LCD) ASSY < CAPACITOR >
SML-310PTT86 (SEEK3) (CA400) CL-190FG-CD-T (6) (CA400) SML-310VTT86 (6) (CA530X/CA580X) CL-190FG-CD-T (SENS) (CA400) SML-310VTT86 (SENS) (CA530X/CA580X)
D572 D572 D573 D573 5% 5% 50V 25V 50V D574 D574
8-719-053-08 8-719-053-09 8-719-038-05 8-719-053-09

C551 C552 C553

1-164-315-11 CERAMIC CHIP 1-164-156-11 CERAMIC CHIP 1-162-927-11 CERAMIC CHIP < CONNECTOR >

470PF 0.1uF 100PF

SML-310DTT86 (BTM) (CA530X/CA580X) SML-310VTT86 (BTM) (CA400) CL-190FG-CD-T (3/REP) (CA400) SML-310VTT86 (3/REP) (CA530X/CA580X) 8-719-038-05 LED CL-190FG-CD-T (4/SHUF) (CA400) 8-719-053-09 LED SML-310VTT86 (4/SHUF) (CA530X/CA580X) 8-719-038-05 LED CL-190FG-CD-T (5) (CA400) 8-719-053-09 LED SML-310VTT86 (5) (CA530X/CA580X) 8-719-038-05 LED CL-190FG-CD-T (2/DISC +) (CA400) 8-719-053-09 LED SML-310VTT86 (2/DISC +) (CA530X/CA580X) 8-719-038-05 LED CL-190FG-CD-T (1/DISC ) (CA400) 8-719-053-09 LED SML-310VTT86 (1/DISC ) (CA530X/CA580X) 8-719-038-05 LED CL-190FG-CD-T (ATT) (CA400) 8-719-053-09 LED SML-310VTT86 (ATT) (CA530X/CA580X) 8-719-053-08 LED SML-310DTT86 (DSPL) (CA530X/CA580X) 8-719-053-09 8-719-053-08 8-719-053-09 8-719-038-05 8-719-053-09 LED LED LED LED LED SML-310VTT86 (DSPL) (CA400) SML-310DTT86 (SEL) (CA530X/CA580X) SML-310VTT86 (SEL) (CA400) CL-190FG-CD-T (MODE) (CA400) SML-310VTT86 (MODE) (CA530X/CA580X)

LED LED LED LED

* CNP551 1-779-131-11 PIN, CONNECTOR 2P CNP552 1-794-312-21 PIN, CONNECTOR 12P < DIODE > D551 D553 D554 D555 D556 D561 D561 D562 D562 D563 D563 D564 D564 D565 D565 D566 D566 D567 D567 D568 8-719-073-15 8-719-067-70 8-719-068-68 8-719-073-15 8-719-067-70 DIODE DIODE DIODE DIODE DIODE SDZ5V1 SDZ6V2 SDZ6V2WA SDZ5V1 SDZ6V2

D575 D575 D576 D576

D577 D577 D578 D578 D579
8-719-053-09 LED SML-310VTT86 (SEEK2) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (SEEK2) (CA400) 8-719-053-09 LED SML-310VTT86 (Z) (CA530X/CA580X) 8-719-038-05 LED CL-190FG-CD-T (Z) (CA400) 8-719-053-08 LED SML-310DTT86 (MBP) (CA530X/CA580X) 8-719-053-09 LED SML-310VTT86 (MBP) (CA400) 8-719-053-09 LED SML-310VTT86 (SEEK5) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (SEEK5) (CA400) 8-719-053-09 LED SML-310VTT86 (DSO) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (DSO) (CA400) 8-719-053-09 LED SML-310VTT86 (SEEK1) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (SEEK1) (CA400) 8-719-038-05 LED CL-190FG-CD-T (OFF) (CA400) 8-719-053-09 LED SML-310VTT86 (OFF) (CA530X/CA580X) 8-719-053-09 LED SML-310VTT86 (SEEK4) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (SEEK4) (CA400) 8-719-053-09 LED SML-310VTT86 (SEEK3) (CA530X/CA580X)

D579 D580 D580 D581 D581

D582 D582 D583 D583 D584
8-719-053-09 LED SML-310VTT86 (VOL3) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (VOL3) (CA400) 8-719-053-09 LED SML-310VTT86 (VOL4) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (VOL4) (CA400) 8-719-053-09 LED SML-310VTT86 (VOL5) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (VOL5) (CA400) 8-719-053-09 LED SML-310VTT86 (SOURCE) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (SOURCE) (CA400) 8-719-053-09 LED SML-310VTT86 (VOL2) (CA530X/CA580X) 8-719-078-21 LED SML-310PTT86 (VOL2) (CA400)

D584 D585 D585 D586 D586

D568 D569
CDX-CA400/CA530X/CA580X DISPLAY
Ref. No. D587 D587 Part No.

IN SELF SW

Description Remark Ref. No. R561 R562 R563 R564 R565 R566 R567 R568 R569 R570 5% 5% 5% 5% 5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W R576 R577 R578 R579 R580 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP < SWITCH > 470 5% 5% 5% 5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W R571 R572 R573 R574 R575 Part No. 1-216-806-11 1-216-806-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-817-11 Description RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 470 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remark 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

CDX-CA400/CA530X/CA580X MAIN
Ref. No. Part No. Description Remark Ref. No. C608 C609 C610 C611 C612 C613 C614 C615 C617 C618 16V 16V 16V 16V 50V 10V 25V 25V 16V 50V 50V 10V 10V 16V 16V 16V 50V 16V 16V 16V 16V 50V 10V 25V 25V 16V 50V 50V 10V 10V 16V 16V 16V 50V 50V 16V 50V 16V 16V 25V 25V 10V 10V C619 C620 C621 C622 C623 C624 C625 C626 C627 C631 C633 C650 C651 C652 C669 C671 C672 C701 C702 C703 C704 C706 C707 C801 C802 C803 C804 C809 C810 C841 C842 C846 C847 C848 C851 C869 C901 C904 C905 C907 C909 C913 C914 Part No. 1-164-156-11 1-162-970-11 1-104-396-11 1-162-927-11 1-162-927-11 1-162-927-11 1-164-174-11 1-165-176-11 1-165-176-11 1-162-964-11 1-162-964-11 1-104-665-11 1-104-396-11 1-162-911-11 1-162-912-11 1-162-915-11 1-162-963-11 1-164-315-11 1-164-156-11 1-104-396-11 1-162-964-11 1-164-245-11 1-164-245-11 1-164-227-11 1-162-919-11 1-162-970-11 1-162-970-11 1-124-584-00 1-124-584-00 1-124-584-00 1-124-584-00 1-162-964-11 1-162-964-11 1-104-396-11 1-164-156-11 1-162-918-11 1-164-160-11 1-164-156-11 1-162-964-11 1-162-964-11 1-162-964-11 1-162-964-11 1-164-346-11 1-162-964-11 1-124-119-00 1-162-970-11 1-135-473-21 1-126-160-11 1-164-156-11 1-164-156-11 Description CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP 0.1uF 0.01uF 10uF 100PF 100PF 100PF 0.0082uF 0.047uF 0.047uF 0.001uF 0.001uF 100uF 10uF 6PF 7PF 10PF 680PF 470PF 0.1uF 10uF 0.001uF 0.015uF 0.015uF 0.022uF 22PF 0.01uF 0.01uF 100uF 100uF 100uF 100uF 0.001uF 0.001uF 10uF 0.1uF 18PF 20PF 0.1uF 0.001uF 0.001uF 0.001uF 0.001uF 1uF 0.001uF 330uF 0.01uF 3300uF 1uF 0.1uF 0.1uF 0.1uF 0.1uF 100uF 10% 20% 5% 5% 5% 10% 10% 10% 10% 10% 20% 20% 0.5PF 0.5PF 0.5PF 10% 5% 20% 10% 10% 10% 10% 5% 10% 10% 20% 20% 20% 20% 10% 10% 20% Remark 25V 25V 16V 50V 50V 50V 25V 16V 16V 50V 50V 10V 16V 50V 50V 50V 50V 50V 25V 16V 50V 25V 25V 25V 50V 25V 25V 10V 10V 10V 10V 50V 50V 16V 25V 50V 50V 25V 50V 50V 50V 50V 16V 50V 16V 25V 16V 50V 25V 25V 25V 25V 10V A-3283-245-A MAIN BOARD, COMPLETE (including SPEAKER BOARD) ********************* * 3-019-565-01 3-041-261-11 3-236-922-01 7-685-793-09 7-685-795-09 BRACKET (IC) BRACKET (TR) HEAT SINK SCREW +PTT 2.6X8 (S) SCREW +PTT 2.6X12 (S) < CAPACITOR > C101 C102 C103 C104 C105 C108 C110 C111 C113 C114 C115 C116 C117 C118 C119 C120 C121 C201 C202 C203 C204 C205 C208 C210 C211 C213 C214 C215 C216 C217 C218 C219 C220 C221 C401 C407 C426 C432 C435 C603 C604 C605 C606 1-164-346-11 1-164-346-11 1-104-396-11 1-104-396-11 1-162-964-11 1-109-982-11 1-164-156-11 1-164-156-11 1-164-677-11 1-124-257-00 1-162-965-11 1-109-982-11 1-109-982-11 1-164-346-11 1-164-346-11 1-164-346-11 1-162-964-11 1-164-346-11 1-164-346-11 1-104-396-11 1-104-396-11 1-162-964-11 1-109-982-11 1-164-156-11 1-164-156-11 1-164-677-11 1-124-257-00 1-162-965-11 1-109-982-11 1-109-982-11 1-164-346-11 1-124-234-00 1-164-346-11 1-162-964-11 1-126-163-11 1-104-396-11 1-162-964-11 1-124-589-11 1-124-589-11 1-164-227-11 CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP ELECT ELECT CERAMIC CHIP 1uF 1uF 10uF 10uF 0.001uF 1uF 0.1uF 0.1uF 0.033uF 2.2uF

SPEAKER

Description ACCESSORIES ************
1-216-833-11 METAL CHIP < SWITCH >
1-476-526-31 REMOTE COMMANDER (RM-X115) (CA400/CA580X) 3-230-047-01 LID, BATTERY CASE (for RM-X115) (CA400/CA580X) 3-238-717-11 MANUAL, INSTRUCTION, INSTALL (ENGLISH,FRENCH) (CA400) 3-238-719-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) (CA400) 3-238-722-11 MANUAL, INSTRUCTION, INSTALL (ENGLISH,SPANISH) (CA530X/CA580X) 3-238-723-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH) (CA530X/CA580X) X-3380-054-2 CASE ASSY (for FRONT PANEL) ************************************************************* PARTS FOR INSTALLATION AND CONNECTIONS ************************************** 3-014-370-21 FRAME, FITTING X-3366-405-1 SCREW ASSY (EXP), FITTING (CA530X/CA580X) 3-934-325-01 SCREW (+K 5X8 TP) 3-030-929-04 SPRING, FITTING 3-236-923-01 COLLAR 1-776-206-21 CORD (WITH CONNECTOR) (POWER)
1-762-944-12 SWITCH, DETECTION (SMALL TYPE) (DOWN) < VIBRATOR >
X1 1-795-520-21 VIBRATOR, CERAMIC (16.9344MHz) ************************************************************* 1-683-282-11 SL SW BOARD ************ < SWITCH > SW4 1-529-565-41 SWITCH, PUSH (1 KEY) (LIMIT) ************************************************************* 1-683-830-11 SPEAKER BOARD (supplied with MAIN BOARD, COMPLETE) ************** ************************************************************* MISCELLANEOUS *************** 210 F901 1-776-206-21 X-3378-480-1 1-823-641-11 8-820-103-11 1-532-877-11 CORD (WITH CONNECTOR) (POWER) CHASSIS (OP) ASSY (including M901) CABLE, FLEXIBLE FLAT (6 CORE) PICK-UP, OPTICAL KSS-720A/C-RP FUSE (BLADE TYPE) (AUTO FUSE) 10A
M902 A-3301-985-A MOTOR ASSY, SLED (SLED) M903 A-3315-039-A MOTOR SUB ASSY, LO (LOADING) *************************************************************

REVISION HISTORY

Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. 1.0 Date 2001. 12 Description of Revision New

2002 SONY MOBILE PRODUCT GUIDE
CD/MD Control Detachable Face MBP (My Best Position) 50W x 4 High Power Supplied Wireless Remote (RM-X114) 8fs, 1-Bit D/A Converter Active Servo Control 60 Degree Install CD-RW Playback Indicates step-up D-Bass SSIR-EX Tuner 18FM + 12AM memory presets Rear Preout 7-segment LCD Active Display w/Demo Mode
CDX-CA400 FM/AM Compact Disc Player
Audio Power Specifications POWER OUTPUT AND TOTAL HARMONIC DISTORTION 23 watts per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 5% total harmonic distortion. CD Player Section Signal-to-noise ratio Frequency response Wow and flutter Tuner Section FM Tuning range Antenna terminal Intermediate frequency Usable sensitivity Selectivity Signal-to-noise ratio Harmonic distortion at 1 kHz Separation Frequency response 87.5 107.9 MHz External antenna connector 10.7 MHz 11 dBf 75 dB at 400 kHz 65 dB (stereo), 68 dB (mono) 0.7% (stereo), 0.5% (mono) 33 dB at 1 kHz 30 15,000 Hz AM Tuning range Antenna terminal Intermediate frequency Sensitivity 530 1,710 kHz External antenna connector 10.7 MHz/450 kHz 30 V 90 dB 10 20,000 Hz Below measurable limit
Power Amplifier Section Outputs Speaker impedance Maximum power output General
Speaker outputs ohms 50 W 4 (at 4 ohms)
Harness Plug Configuration

Outputs

Tone controls Power requirements Dimensions Mounting dimensions Mass Supplied accessories
Audio outputs Power antenna relay control lead Power amplifier control lead Bass 10 dB at 20 Hz (CDX-CA400) Treble 10 dB at 20 kHz (CDX-CA400) 12 V DC car battery (negative ground) Approx. 177 mm (7 1/7 in.) (w/h/d) Approx. 161 mm (7 1/1/3/8 in.) (w/h/d) Approx. 1.2 kg (2 lb. 10 oz.) Parts for installation and connections (1 set) Front panel case (1) Card remote commander RM-X115
Plug shown with wires facing viewer.

Pin Number

Wire Color
White Green Purple Gray Blue/white Blue Red Black White/black Green/black Purple/black Gray/black Sky blue

Description

Left front + Left rear + Right rear + Right front + AMP Remote ANT Remote Accessory Ground Left front Left rear Right rear Right front ATT Illumination Battery

Yellow

Note This unit cannot be connected to a digital preamplifier or an equalizer. Design and Specifications subject to change without notice.

178 mm (7)

From car antenna

50 mm (2)

Audio OUT Rear BUS Audio IN

Fuse (10A)

BUS Control IN
182 mm (7 1/4) 88 mm (3 7/16) 53 mm ( 2 1/16) 47 mm (1 7/16) 33 mm (1 5/16)

27 mm (1 1/16)

170 mm (6 11/16)
Design and Specifications subject to change without notice.