XM-5020X

SERVICE MANUAL

AEP Model UK Model

This set has almost the same specifications as the XM-502X. This service manual only describes the differences from the XM-502X. Refer to the appropriate service manual for XM-502X (9-925-591-S) for other information.

STEREO POWER AMPLIFIER

MICROFILM
1. DIFFERENCE OF PART LIST Page
Ref. No. * * 11 Part No. 3-012-836-01 3-012-857-01 A-3313-123-A 3-012-846-01 3-009-656-01

XM-502X

Description HEAT SINK PANEL (FRONT) AMPLIFIER BOARD, COMPLETE PANEL (REAR) CUSHION (PCB) Remark Part No. 3-012-836-21 * 3-012-857-31 * A-3326-261-A * 3-012-846-11
Description HEAT SINK PANEL (FRONT) AMPLIFIER BOARD, COMPLETE PANEL (REAR) Remark

12 * 13 14

1-562-594-11 CONNECTOR (CL-1814T) (AEP,UK,E,G) 1-575-060-11 CORD (WITH TERMINAL) (GND) (BLK) (AEP,UK,E,G) 1-575-061-11 CORD (WITH TERMINAL) (BACK UP) (YEL) (AEP,UK,E,G) 1-575-090-11 CORD (WITH TERMINAL) (REMOTE) (BLU/WHT) (AEP,UK,E,G) 1-769-678-11 CORD (WITH TERMINAL) (INCLUDING F1) (+12V EXTENSION) (YEL) (AEP,UK,E,G) 8-719-210-38 8-719-210-30 1-532-947-11 8-729-030-73 8-729-030-73 DIODE F10P20FR DIODE F10P20F(R) FUSE (BLADE TYPE) (AUTO FUSE) 30A TRANSISTOR MTAJ30N06HP TRANSISTOR MTAJ30N06HP 8-719-079-01 DIODE FRH10A15 8-719-079-00 DIODE FCH10A15 8-729-051-97 FET 2SK2420T 8-729-051-97 FET 2SK2420T 3-012-826-11 COVER 3-012-397-21 PLATE, ORNAMENTAL * A-3326-262-A FILTER BOARD, COMPLETE

D906 D907 F1 Q908 Q909

3-012-826-01 COVER 3-012-397-01 PLATE, ORNAMENTAL A-3313-124-A FILTER BOARD, COMPLETE MISCELLANEOUS ***************
1-562-594-11 CONNECTOR (CL-1814T) (AEP,UK,E,G) 1-575-060-11 CORD (WITH TERMINAL) (GND) (BLK) (AEP,UK,E,G) 1-575-061-11 CORD (WITH TERMINAL) (BACK UP) (YEL) (AEP,UK,E,G) 1-575-090-11 CORD (WITH TERMINAL) (REMOTE) (BLU/WHT) (AEP,UK,E,G) 1-769-678-11 CORD (WITH TERMINAL) (INCLUDING F1) (+12V EXTENSION) (YEL) (AEP,UK,E,G) 1-532-947-11 FUSE (BLADE TYPE) (AUTO FUSE) 30A

Ref. No. Part No.

Description Remark Part No.

Description Remark

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. For schematic diagrams All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. % : indicates tolerance. f : internal component. 2 : nonflammable resistor. C : panel designation. U : B+ Line. V : B Line. Power voltage is dc 14.4V and fed with regulated dc power supply from +12V terminal (CN901). Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Signal path. F : AUDIO
ACCESSORIES & PACKING MATERIALS ******************************** 1-562-594-11 CONNECTOR (CL-1814T) (AEP,UK,E,G) 1-575-060-11 CORD (WITH TERMINAL) (GND) (BLK) (AEP,UK,E,G) 1-575-061-11 CORD (WITH TERMINAL) (BACK UP) (YEL) (AEP,UK,E,G) 1-575-090-11 CORD (WITH TERMINAL) (REMOTE) (BLU/WHT) (AEP,UK,E,G) 1-769-678-11 CORD (WITH TERMINAL) (INCLUDING F1) (+12V EXTENSION) (YEL) (AEP,UK,E,G) 1-690-779-11 CORD (WITH CONNECTOR) (HIGH LEVEL INPUT) 3-706-714-00 GROMMET (AEP,UK,E,G) 3-859-561-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) (EXCEPT G) 3-859-561-21 MANUAL, INSTRUCTION (GERMAN,ITALIAN) (AEP,UK,E,G) 3-859-561-31 MANUAL, INSTRUCTION (SPANISH, PORTUGUESE) (AEP,UK,E) 3-859-561-41 MANUAL, INSTRUCTION (DUTCH,SWEDISH) (AEP,UK,E) 3-043-754-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) 3-043-754-21 MANUAL, INSTRUCTION (GERMAN,RUSSIAN) 3-043-754-31 MANUAL, INSTRUCTION (SPANISH,PORTUGUESE)
3-043-754-41 MANUAL, INSTRUCTION (DUTCH,SWEDISH) 3-043-754-51 MANUAL, INSTRUCTION (ITALIAN,GREEK) Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. Abbreviation G : German model

For printed wiring boards X : parts extracted from the component side. Y : parts extracted from the conductor side. b : Pattern from the side which enables seeing.
2. PRINTED WIRING BOARD AMPLIFIER SECTION
Semiconductor Location Ref. No. D101 D102 D201 D202 D901 D902 D903 D904 D905 D906 D907 D908 D909 D910 D911 D912 D913 D914 D915 D918 D920 IC101 IC901 IC902 Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q111 Q112 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 Q210 Q211 Q212 Q901 Q902 Q903 Q904 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914 Q915 Q916 Q923 Location C-3 C-5 F-3 F-4 E-8 F-8 G-6 G-6 E-6 A-7 A-7 E-6 D-5 E-5 B-5 C-5 D-6 E-5 E-5 E-7 F-3 F-2 E-6 G-7 C-4 C-4 B-3 B-4 A-5 A-4 B-4 B-5 A-4 A-5 B-3 F-4 F-3 G-3 G-4 H-5 H-4 G-4 G-5 H-4 H-5 G-3 F-9 E-8 E-8 F-5 F-5 H-6 H-6 H-7 H-8 B-6 C-6 B-2 B-2 B-3 E-5 E-5 E-7

(Page 6)

3. SCHEMATIC DIAGRAM AMPLIFIER SECTION

(Page 7)

4. PRINTED WIRING BOARD FILTER SECTION
Semiconductor Location Ref. No. D916 D917 IC102 IC103 IC104 IC105 IC201 IC202 IC903 Q101 Q113 Q201 Q213 Q917 Q918 Q919 Q920 Q921 Q922 Location B-3 B-1 C-2 C-3 D-2 D-5 E-2 E-3 A-4 C-5 D-2 D-5 D-2 A-1 A-2 A-2 A-3 B-1 B-1

(Page 4)

5. SCHEMATIC DIAGRAM FILTER SECTION

(Page 5)

6. ELECTRICAL PARTS LIST
NOTE: Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. -XX and -X mean standardized parts, so they may have some difference from the original one. RESISTORS All resistors are in ohms. METAL:Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F:nonflammable Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. SEMICONDUCTORS In each case, u : , for example: uA. : A. uPA. : PA. uPB. : PB. uPC. : PC. uPD. : PD. CAPACITORS uF : F COILS uH : H

AMPLIFIER

When indicating parts by reference number, please include the board.
Ref. No. Part No. Description < DIODE > D101 D102 D201 D202 D901 D902 D903 D904 D905 D906 D907 D908 D909 D910 D911 D912 D913 D914 D915 D918 D920 8-719-991-33 8-719-991-33 8-719-991-33 8-719-991-33 8-719-110-48 8-719-109-97 8-719-820-04 8-719-820-04 8-719-054-55 8-719-079-01 8-719-079-00 8-719-054-55 8-719-820-04 8-719-820-04 8-719-934-91 8-719-934-91 8-719-933-36 8-719-820-04 8-719-109-97 8-719-991-33 DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE 1SS133T-77 1SS133T-77 1SS133T-77 1SS133T-77 MTZJ-T-72-18A MTZJ-T-72-6.8C 1SS184-TE85L 1SS184-TE85L 1SS306(TE85L) FRH10A15 FCH10A15 1SS306(TE85L) 1SS184-TE85L 1SS184-TE85L HZS16-1LT2 HZS16-1LT2 HZS6B1LT2 1SS184-TE85L MTZJ-T-72-6.8C 1SS133T-77 PL901 Remark Ref. No. Part No. Description < PILOT LAMP > 1-518-540-11 LAMP, PILOT < TRANSISTOR > Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q111 Q112 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 Q210 Q211 Q212 Q901 Q902 Q903 Q904 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914 Q915 Q916 Q923 8-729-014-85 8-729-014-87 8-729-140-82 8-729-184-53 1-809-603-11 8-729-216-22 8-729-207-82 8-729-207-89 8-729-024-80 8-729-024-77 8-729-230-49 8-729-014-85 8-729-014-87 8-729-140-82 8-729-184-53 1-809-603-11 8-729-216-22 8-729-207-82 8-729-207-89 8-729-024-80 8-729-024-77 8-729-230-49 8-729-230-49 8-729-216-22 8-729-106-60 8-729-216-22 8-729-230-49 8-729-230-49 8-729-230-49 8-729-051-97 8-729-051-97 8-729-207-82 8-729-207-89 8-729-230-49 8-729-216-22 8-729-230-49 8-729-216-22 8-729-230-49 8-729-931-14 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1618-YGRTE85R 2SC4207-YGRTE85R 2SA988TP-FA 2SC1841TP-FA 2SC4038-R-TL2 2SA1162-YG-TE85L 2SC3421-Y 2SA1358-Y 2SC5100-Y 2SA1908-Y 2SC2712-YG-TE85L 2SA1618-YGRTE85R 2SC4207-YGRTE85R 2SA988TP-FA 2SC1841TP-FA 2SC4038-R-TL2 2SA1162-YG-TE85L 2SC3421-Y 2SA1358-Y 2SC5100-Y 2SA1908-Y 2SC2712-YG-TE85L 2SC2712-YG-TE85L 2SA1162-YG-TE85L 2SB1132-Q Remark

8-719-820-04 DIODE 1SS184-TE85L < IC >

IC101 IC901 IC902

8-759-711-85 IC NJM4580E-D-TE2 8-719-161-01 PHOTO COUPLER PS2501-1-W 8-759-144-88 IC uPC494GS-T1 < JUMPER RESISTOR >
JR1 JR2 JR3 JR4 JR5 JR6 JR7 JR8 JR9 JR10 JR11 JR12 JR13 JR14 JR15 JR16 JR17 JR18 JR19
1-216-295-00 1-216-296-00 1-216-296-00 1-216-295-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-295-00 1-216-295-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-295-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-295-00
SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT < COIL >
TRANSISTOR 2SA1162-YG-TE85L TRANSISTOR 2SC2712-YG-TE85L TRANSISTOR 2SC2712-YG-TE85L TRANSISTOR 2SC2712-YG-TE85L FET 2SK2420T FET 2SK2420T TRANSISTOR 2SC3421-Y TRANSISTOR 2SA1358-Y TRANSISTOR 2SC2712-YG-TE85L TRANSISTOR 2SA1162-YG-TE85L TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR < RESISTOR > 2SC2712-YG-TE85L 2SA1162-YG-TE85L 2SC2712-YG-TE85L 2SD1858-Q-TV2
20% 5% 20% 20% 20% 10% 10% 10%

CN901 CN902

1-537-477-31 TERMINAL BOARD (3P) (REMOTE,+12V,GND) 1-537-478-31 TERMINAL BOARD (4P) (SPEAKER OUT) < CONNECTOR >
R101 R102 R103 R104 R105 R106 R107
1-216-081-00 1-216-081-00 1-216-471-11 1-216-088-00 1-216-088-00
METAL CHIP METAL CHIP METAL OXIDE METAL CHIP METAL CHIP
22K 22K 27 43K 43K 47K 47K

5% 5% 5% 5% 5% 5% 5%

1/10W 1/10W 3W F 1/10W 1/10W 1/10W 1/10W

* CN903

1-691-785-11 PIN, CONNECTOR (PC BOARD) 4P (HIGH LEVEL INPUT) CNP901 1-766-801-11 CONNECTOR, BOARD TO BOARD 5P CNP902 1-766-929-11 CONNECTOR, BOARD TO BOARD 8P CNP903 1-766-801-11 CONNECTOR, BOARD TO BOARD 5P < JACK > CNJ901 1-779-078-11 JACK, PIN 4P (INPUT,OUTPUT (THROUGH))

L901 L902

1-416-322-11 COIL, CHOKE 278uH 1-410-397-21 FERRITE BEAD INDUCTOR 1.1uH
1-216-089-11 RES-CHIP 1-216-089-11 RES-CHIP
Ref. No. R126 R127 R128 R129 R130 R131 R132 R133 R134 R135 R136 R137 R138 R139 R140 R141 R142 R143 R144 R145 R146 R147 R148 R149 R150 R154 R201 R202 R203 R204 R205 R206 R207 R226 R227 R228 R229 R230 R231 R232 R233 R234 R235 R236 R237 R238 R239 R240 R241 R242 R243 R244 R245 Part No. 1-216-093-11 1-216-061-00 1-216-061-00 1-216-061-00 1-216-061-00 1-216-093-11 1-216-025-11 1-216-097-11 1-216-097-11 1-216-025-11 1-249-953-11 1-249-539-11 1-247-712-11 1-249-538-11 1-249-568-11 1-249-536-11 1-220-852-11 1-220-852-11 1-205-991-11 1-216-049-11 1-216-049-11 1-216-073-00 1-216-113-00 1-249-633-11 1-249-633-11 1-216-059-00 1-216-081-00 1-216-081-00 1-216-471-11 1-216-088-00 1-216-088-00 1-216-089-11 1-216-089-11 1-216-093-11 1-216-061-00 1-216-061-00 1-216-061-00 1-216-061-00 1-216-093-11 1-216-025-11 1-216-097-11 1-216-097-11 1-216-025-11 1-249-953-11 1-249-539-11 1-247-712-11 1-249-538-11 1-249-568-11 1-249-536-11 1-220-852-11 Description RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON METAL PLATE RES-CHIP RES-CHIP METAL CHIP METAL CHIP CARBON CARBON METAL CHIP METAL CHIP METAL CHIP METAL OXIDE METAL CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP CARBON CARBON CARBON CARBON CARBON CARBON CARBON 68K 3.3K 3.3K 3.3K 3.3K 68K 100 100K 100K 100 18K 270 4.7K 220 2.2 2.2 0.1X2 1K 1K 10K 470K 2.7K 22K 22K 27 43K 43K 47K 47K 68K 3.3K 3.3K 3.3K 3.3K 68K 100 100K 100K 100 18K 270 4.7K 220 2.2 2.2 0.1X2 1K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remark 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 5W 1/10W 1/10W 1/10W 1/10W 1/2W 1/2W 1/10W 1/10W 1/10W 3W F 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 5W 1/10W Ref. No. R246 R247 R248 R249 R250 R254 R901 R902 R903 R904 R905 R906 R907 R908 R909 R910 R911 R912 R913 R914 R915 R916 R917 R918 R919 R920 R921 R922 R923 R924 R925 R926 R927 R928 R929 R930 R931 R932 R933 R934 R935 R936 R937 R938 R939 R940 R941 R942 R943 R990 R991 R992 Part No. 1-216-049-11 1-216-073-00 1-216-113-00 1-249-633-11 1-249-633-11 1-216-049-11 1-249-576-11 1-249-568-11 1-216-186-00 1-216-061-00 1-216-202-00 1-216-202-00 1-216-210-00 1-216-103-00 1-216-077-11 1-216-077-11 1-216-061-00 1-216-073-00 1-216-121-11 1-216-032-00 1-216-061-00 1-216-085-00 1-216-089-11 1-216-085-00 1-216-089-11 1-216-073-00 1-216-073-00 1-216-089-11 1-216-061-00 1-216-073-00 1-249-560-11 1-216-190-00 1-216-190-00 1-216-166-00 1-216-150-11 1-216-049-11 1-216-049-11 1-216-166-00 1-216-150-11 1-216-121-11 1-216-073-00 1-216-073-00 1-216-073-00 1-216-073-00 1-218-754-11 1-216-085-00 1-216-049-11 1-216-222-00 1-216-121-11 1-249-546-11 Description RES-CHIP METAL CHIP METAL CHIP CARBON CARBON RES-CHIP CARBON CARBON RES-CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP CARBON RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP CARBON 1K 10K 470K 1K 10K 4.7K 330 3.3K 1.5K 1.5K 3.3K 180K 15K 15K 3.3K 10K 1M 200 3.3K 33K 47K 33K 47K 10K 10K 47K 3.3K 10K 2.2K 1K 1K 1M 10K 10K 10K 10K 120K 33K 1K 10K 1M 560 2.2K 2.2K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 2% 5% 5% 5% 5% 5% 5% 5% Remark 1/10W 1/10W 1/10W 1/2W 1/2W 1/10W 1/4W 1/4W 1/8W 1/10W 1/8W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/4W 1/8W 1/8W 1/8W 1/8W 1/10W 1/10W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/4W 1/4W 1/4W

1-220-852-11 CARBON 1-205-991-11 METAL PLATE 1-216-049-11 RES-CHIP
1-249-560-11 CARBON 1-249-560-11 CARBON

FILTER

Description < TRANSFORMER > Remark Ref. No. Part No. Description < IC > IC102 IC103 IC104 IC105 IC201 IC202 IC903 8-759-711-85 8-759-711-85 8-759-711-85 8-759-711-85 8-759-711-85 IC IC IC IC IC NJM4580E-D-TE2 NJM4580E-D-TE2 NJM4580E-D-TE2 NJM4580E-D-TE2 NJM4580E-D-TE2 Remark
1-431-382-11 TRANSFORMER, DC-DC CONVERTER < THERMISTOR (POSITIVE) >
TH901 1-808-779-11 THERMISTOR TH902 1-809-789-71 THERMISTOR, POSITIVE TH903 1-809-789-71 THERMISTOR, POSITIVE ************************************************************* * A-3326-262-A FILTER BOARD, COMPLETE ********************** 3-014-400-01 CASE (UPPER), LED MODULE 3-014-401-01 CASE (LOWER), LED MODULE < CAPACITOR > C111 C112 C113 C114 C115 C116 C117 C118 C119 C211 C212 C213 C214 C215 C216 C217 C218 C219 C936 C937 C938 C939 C940 C941 C942 C943 1-163-231-11 1-136-167-00 1-136-167-00 1-126-963-11 1-126-963-11 1-126-963-11 1-126-963-11 1-163-243-11 1-126-957-11 1-163-231-11 1-136-167-00 1-136-167-00 1-126-963-11 1-126-963-11 1-126-963-11 1-126-963-11 1-163-243-11 1-126-957-11 1-164-004-11 1-164-004-11 1-104-665-11 1-163-021-11 1-126-157-11 1-126-157-11 1-126-960-11 CERAMIC CHIP MYLAR MYLAR ELECT ELECT ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP MYLAR MYLAR ELECT ELECT ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT ELECT 15PF 0.15uF 0.15uF 4.7uF 4.7uF 4.7uF 4.7uF 47PF 0.22uF 15PF 0.15uF 0.15uF 4.7uF 4.7uF 4.7uF 4.7uF 47PF 0.22uF 0.1uF 0.1uF 100uF 0.01uF 10uF 10uF 1uF 1uF 5% 5% 5% 20% 20% 20% 20% 5% 20% 5% 5% 5% 20% 20% 20% 20% 5% 20% 10% 10% 20% 10% 20% 20% 20% 20% 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 25V 25V 10V 50V 16V 16V 50V 50V
8-759-711-85 IC NJM4580E-D-TE2 8-759-970-65 IC BA6820F-T2 < JUMPER RESISTOR >
JR901 JR902 JR903 JR904 JR905 JR906 JR907 JR908 JR909 JR910 JR911 JR912 JR913 JR914 JR915 JR916 JR917 JR918 JR919 JR920 JR921 JR922 JR923 JR924 JR925 JR926 JR928 JR929 JR930
1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-295-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-295-00 1-216-295-00 1-216-296-00

1-216-037-00 METAL CHIP

9-870-054-11

Sony Corporation

Mobile Electronics Division Company
2000B047542-1 Printed in Hungary 2000. 2 Published by General Engineering Dept.

XM-222MK2

SERVICE MANUAL

Ver 1.1 2002. 03

Canadian Model AEP Model UK Model E Model

SPECIFICATIONS

OTL (output transformerless) circuit Pulse power supply Inputs RCA pin jacks High level input connector Input level adjustment range 0.V (RCA pin jacks), 0.V (High level input) Outputs Speaker terminals Speaker impedance (stereo) (when used as a bridging amplifier) Maximum outputs 100 W 2 (at 4 ) 222 W (BTL, at 4 ) Rated outputs (supply voltage at 14.4 V) 35 W 2 (20 Hz 20 kHz, 0.04% THD, at 4 ) 40 W 2 (20 Hz 20 kHz, 0.1% THD, at 2 ) 80 W (Monaural) (20 Hz 20 kHz, 0.1% THD, at 4 ) Frequency response 5 Hz 80 kHz ( +0 dB) 3 Harmonic distortion 0.005% or less (at 1 kHz, 4 , 10 W) Low-pass filter 80 Hz, 18 dB/oct Power requirements 12 V DC car battery (negative ground) Power supply voltage 10.V Current drain at rated output : 12 A (4 , 35 W 2) Remote input : 1.5 mA Dimensions Approx. 158 mm (w/h/d) not incl. projecting parts and controls Mass Approx. 1.6 kg not incl. accessories Supplied accessories Mounting screws (4) High level input cord (1) Protection cap (1) Design and specifications are subject to change without notice. Circuit system

STEREO POWER AMPLIFIER

9-873-557-02

2002C0400-1 2002. 03

Sony Corporation
e Vehicle Company Published by Sony Engineering Corporation
XM-222MK2 SECTION 3 DIAGRAMS

3-1. BLOCK DIAGRAM

-1 -1 L (BTL) 6

PRE AMP IC801 (1/2) 5

LPF IC802 (1/2) 6 S801-1 LPF (80Hz) ON OFF
GAIN CONTROL AMP IC803 (1/2) 7 SWITCH Q101 DIFFERENTIAL AMP Q102 DRIVE AMP Q104 DRIVE AMP Q108 POWER AMP Q110

CN802 SPEAKER OUT

L VR801-1 LEVEL BIAS Q106,107

CNJ801 INPUT

DIFFERENTIAL AMP Q103

DRIVE AMP Q105

DRIVE AMP Q109

POWER AMP Q111

OVERLOAD DET Q112
PRE AMP IC801 (2/2) -2 -2 R 2 3

LPF IC802 (2/2) 1

GAIN CONTROL AMP IC803 (2/2) S801-2 LPF (80Hz) 1 SWITCH Q201 DIFFERENTIAL AMP Q202 DRIVE AMP Q204 DRIVE AMP Q208 POWER AMP Q210

OFFSET DET Q852,853

R VR801-2 LEVEL MUTE Q851 BIAS Q206,207

CNJ802 HI LEVEL

ON L R OFF

DIFFERENTIAL AMP Q203

DRIVE AMP Q205

DRIVE AMP Q209

POWER AMP Q211

OVERLOAD DET Q212

B+ (14.6V)
15V REG Q951,952, D953 DC DET 4 ICPROTECTOR Q802

B(-14.6V)

-15V REG Q953,954, D954 RECT D951,952 DC-DC CONVERTER TRANSFORMER T901

INVERTER Q903

ERROR LED DRIVE Q803 LD801 POWER/ PROTECTOR

B+ SWITCH Q902

F901 20A

CN801 +12V

B+ (26.2V) INVERTER Q904 10
POWER ON/OFF Q901 REM GND

B(-26.2V)

THERMAL Q801

Signal path

DC-DC CONVERTER IC901

: AUDIO

TH801 TH802
3-3. SCHEMATIC DIAGRAM Refer to page 10 for IC Block Diagram and Common Note on Schematic Diagrams.
R118 Q104 Q108 R124 Q107 Q110 R133 Q112 R126 R129 R130 R125 R120 R123 R128
C113 C119 R138 R137 CNJ802 C220 R239 R237 C219 R238 C120 R139 Q103 R119 C114 R122

C115 Q106

C116 R135 R127 Q111

C117 C118 C218 C217

C104 C857 C112 R131 R132 CN802 C107 Q101 R105 IC802 (1/2) C106 S801 C108 C208 C110 C210 C206 R206 R207 IC802 (2/2) R205 C209 IC803 (2/2) C211 Q201 R108 R208 R109 R209 R110 R210 VR801 R111 R211 C109 C111 IC803 (1/2) R112 R113 Q204 C213 R224 Q207 Q210 R213 Q203 Q202 R219 C214 R220 Q205 R212 R227 R215 R217 D202 R221 Q209 Q211 R236 R136 R223 R222 Q206 R225 R228 C215 R226 R229 C216 R230 R235 R214 R216 D201 R218 Q208 R233 Q212

C101 R101 C102 R102 C103

R106 R107 IC801 (1/2) R104

C858 CNJ801

C201 R201

R204 IC801 (2/2)

C203 C202 R202 R203 C207
D903 Q851 R851 R917 R852 R915 R853 IC851 D851 C851 D852 R918 R854 R920 R919 Q904 C908 R916 Q903 C907

T901 D951

R951 R952 L951 C951 C952 C953 C954 R956 R957 D952 C955 C956

R953 D953 D954 R958

C852 C958 R856

R857 Q853

IC B/D
Q902 R961 R914 C801 R905 Q901 CN801 F901 C901 R901 C902 L901 D901 R902 R903 R904 R803 Q801 D902 C904 C802 R814 R913 C909 R909 R912 R911 PL801 C805 R804

R910 C906

R859 C804 TH801 TH802

R809 R810

R812 R811
R862 R907 R802 D803 IC901 D802

R813 R806 R807 C803 Q803

R805 R808

Waveform

1V/DIV, 5sec/DIV 3.4Vp-p 15sec

Ver 1.1

SECTION 4 EXPLODED VIEW
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) for schematic diagram: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. 2 : nonflammable resistor. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Note: Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice por tant le numro spcifi. NOTE: The mechanical parts with no reference number in the exploded views are not supplied. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. Color Indication of Appearance Parts Example : KNOB, BALANCE (WHITE). (RED) R R Parts Color Cabinets Color Accessories are given in the last of this parts list. The components identified by mark 0 or dotted line with mark. 0 are critical for safety. Replace only with part number specified. Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.
Semiconductor Location Ref. No. D101 D102 D201 D202 D801 D802 D803 D851 D852 D901 D902 D903 D904 D951 D952 D953 D954 IC801 IC802 IC803 IC851 IC901 LD801 Q101 Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q111 Q112 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 Q210 Q211 Q212 Q801 Q802 Q803 Q851 Q852 Q853 Q901 Q902 Q903 Q904 Q951 Q952 Q953 Q954 Location G-10 G-9 G-7 G-6 F-11 E-11 F-11 E-10 F-5 D-10 D-11 D-9 D-8 B-7 B-6 D-4 D-3 E-3 F-3 H-3 E-10 D-8 F-14 F-6 G-10 G-9 G-10 G-9 I-10 H-9 H-10 H-9 J-10 J-9 G-9 G-5 G-6 G-6 G-7 G-6 I-6 H-6 H-7 H-6 J-7 J-6 G-5 E-11 E-12 F-13 E-10 E-12 E-12 D-10 D-10 B-9 B-10 C-4 C-4 C-4 C-4

A : B+ Line. B : B Line. Power voltage is dc 14.4V and fed with regulated dc power supply from +12V and REM terminals. Voltage is dc with respect to ground under no-signal condition. Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : AUDIO for printed wiring boards: X : parts extracted from the component side. : Pattern from the side which enables seeing.
IC Block Diagram IC901 PC494GS-T1

REF. REG. 10 9

0.1V ERROR 5 OSC

Ref. No. 6

Part No. 3-240-641-01 3-238-672-01 3-238-671-01 3-238-671-11 3-238-673-01
Description PLATE, BOTTOM PANEL, FRONT HEAT SINK (CHINESE MADE) HEAT SINK (JAPAN MADE) PANEL, REAR

Remark

Ref. No. F901
Part No. 7-685-545-14 3-240-642-01 3-225-183-01 3-225-184-01 3-912-432-01
Description SCREW +BTP 3X6 TYPE2 N-S HEAT SINK (SUB 2CH) SCREW (+PSW.TT.3XL) SCREW (+PS.TT.3X6) SCREW (+B)
A-3274-223-A AMP BOARD, COMPLETE 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3
1-532-732-11 FUSE (BLADE TYPE) (AUTO FUSE) 20A