XR-CA360/CA360X

SERVICE MANUAL

Ver 1.1 2003.02

E Model

Saudi Arabia Model

XR-CA360

Photo: XR-CA360

Model Name Using Similar Mechanism Tape Transport Mechanism Type

NEW MG-36SZ13-32

SPECIFICATIONS

Cassette player section

Tape track Wow and flutter Frequency response Signal-to-noise ratio 4-track 2-channel stereo 0.13 % (WRMS) 30 15,000 Hz 55 dB Aerial terminal Intermediate frequency Sensitivity FM tuning interval: 50 kHz/200 kHz switchable 87.5 108.0 MHz (at 50 kHz step) 87.5 107.9 MHz (at 200 kHz step) 87.5 108.0 MHz

AM (E model)

Tuning range AM tuning interval: 9 kHz/10 kHz switchable 531 1,602 kHz (at 9 kHz step) 530 1,710 kHz (at 10 kHz step) External aerial connector 10.7 MHz/450 kHz 30 V

General

Outputs Audio output Power aerial relay control lead Power amplifier control lead BUS control input terminal BUS audio input terminal Low: 10 dB at 60 Hz (Xplod) Mid: 10 dB at 1 kHz (Xplod) High: 10 dB at 10 kHz (Xplod) 12 V DC car battery (negative earth) Approx. 178 mm (w/h/d) Approx. 161 mm (w/h/d) Approx. 1.2 kg Parts for installation and connections (1 set) Front panel case (1)

Tuner section

Tuning range (E model)

Inputs Tone controls

MW/SW (Saudi Arabia model)
Tuning range MW: 531 1,602 kHz SW1: 2,940 7,735 kHz SW2: 9,500 18,135 kHz (except for 10,140 11,575 kHz) External aerial connector 10.7 MHz/450 kHz 30 V
Power requirements Dimensions Mounting dimensions Mass Supplied accessories
Tuning range (Saudi Arabia model) Aerial terminal Intermediate frequency Usable sensitivity Selectivity Signal-to-noise ratio
External aerial connector 10.7 MHz/450 kHz 9 dBf 75 dB at 400 kHz 67 dB (stereo), 69 dB (mono) Harmonic distortion at 1 kHz 0.5 % (stereo), 0.3 % (mono) Separation 35 dB at 1 kHz 30 15,000 Hz Frequency response
Aerial terminal Intermediate frequency Sensitivity

Power amplifier section

Outputs Speaker outputs (sure seal connectors) Speaker impedance ohms Maximum power output 45 W 4 (at 4 ohms)
Design and specifications are subject to change without notice.

E model

FM/AM/CASSETTE CAR STEREO

Saudi Arabia model

FM/MW/SW CASSETTE CAR STEREO

9-874-258-02

2003B0500-1 C 2003.02

Sony Corporation

e Vehicle Company Published by Sony Engineering Corporation

Ver 1.1

TABLE OF CONTENTS SERVICING NOTES.. 2 1. GENERAL
Location of Controls.. 3 Setting the Clock... 3

SERVICING NOTES

SERVICE POSITION In checking the control board and main board, prepare two jigs (extension (MD) cord J-2502-060-1 and connection cable for F/P to main J-2502-072-1).

main board (CN300)

2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9.

DISASSEMBLY

Connection diagram (3)

1 To a metal surface of the car First connect the black earth lead, then connect the yellow and red power input leads. 2 To the power aerial control lead or power supply lead of aerial booster amplifier Notes It is not necessary to connect this lead if there is no power aerial or aerial booster, or with a manuallyoperated telescopic aerial. When your car has a built-in FM/AM aerial in the rear/side glass, see Notes on the control and power supply leads. 3 To AMP REMOTE IN of an optional power amplifier This connection is only for amplifiers. Connecting any other system may damage the unit. 4 To the +12 V power terminal which is energised in the accessory position of the ignition key switch Notes If there is no accessory position, connect to the +12 V power (battery) terminal which is energised at all times. Be sure to connect the black ground lead to a metal surface of the car first. When your car has a built-in FM/AM aerial in the rear/side glass, see Notes on the control and power supply leads. 5 To the +12 V power terminal which is energised at all times Be sure to connect the black ground lead to a metal surface of the car first.

Parts Iist (1)

The numbers in the list are keyed to those in the instructions. The bracket 1 and the protection collar 5 are attached to the unit before shipping. Before mounting the unit, use the release keys 7 to remove the bracket 1 and the protection collar 5 from the unit. For details, see Removing the protection collar and the bracket (4) on the reverse side of the sheet. Keep the release keys 7 for future use as they are also necessary if you remove the unit from your car.

Caution

Handle the bracket 1 carefully to avoid injuring your fingers.
Catch Note Before installing, make sure that the catches on both sides of the bracket 1 are bent inwards 2 mm. If the catches are straight or bent outwards, the unit will not be installed securely and may spring out.
Supplied with the CD/MD changer Suministrado con el cambiador de CD/MD Source selector (not supplied ) Selector de fuente (no suministrado )
Supplied with XA-C30 Suministrado con el XA-C30
Equipment used in illustrations (not supplied) Equipo utilizado en las ilustraciones (no suministrado)

XA-C30

Fuse (10 A) Fusible (10 A)
Front speaker Altavoces delanteros
BUS CONTROL IN BUS AUDIO IN
from car aerial de antena de automvil
Rear speaker Altavoces traseros

AUDIO OUT

Power amplifier Amplificador de potencia
CD/MD Cambiador de CD/MD RCA pin cord (not supplied) Cable con clavijas RCA (no suministrado) Blue/white striped Con raya azul/blanca

AMP REM

Max. supply current 0.3 A Corriente mx. de alimentacin de 0,3 A White Blanco White/black striped Con raya blanca/negra Grey Gris Blue Azul Black Negro

7-A To detach

Before detaching the front panel, be sure to press (OFF). Press (RELEASE), then slide the front panel to the left, and pull it off towards you.

To attach

Attach part A of the front panel to part B of the unit as illustrated and push the left side into position until it clicks.
Frequency select switch (E model)
The AM (FM) tuning interval is factory-set to the 9 k (50 k) position. If the frequency allocation system of your country is based on 10 kHz (200 kHz) interval, set the switch on the bottom of the unit to the 10 k (200 k) position before making connections.
Orient the release key correctly. Oriente la llave de liberacin en la direccin correcta.
Face the hook inwards. El gancho debe encontrarse en la parte interior.

182 mm 53 m m

Dashboard Salpicadero Fire wall Panel cortafuegos

Claws Uas

TOYOTA
max. size mm Tamao mx. mm to dashboard/centre console al salpicadero/consola central

NISSAN

Bracket Soporte
max. size mm Tamao mx. mm Bracket Soporte
max. size mm Tamao mx. mm
Bracket Soporte Existing parts supplied with your car Piezas existentes suministradas con su automvil
Existing parts supplied with your car Piezas existentes suministradas con su automvil

(RELEASE)

XR-CA360/CA360X SECTION 2 DISASSEMBLY
This set can be disassembled in the order shown below.

DISASSEMBLY FLOW

can be performed in any order. , the next process can not be performed.
Note 1: The process described in
Note 2: Without completing the process described in Note 3: Illustration of disassembly is omitted.
FRONT PANEL SECTION (Note 3)

COVER (Note 3)

2-2. SUB PANEL (Page 7)
2-3. MECHANISM DECK (MG-36SZ13-32) (Page 8)

2-4. MAIN BOARD (Page 8)

2-6. BRACKET (MD) (Page 9)

2-5. HEAT SINK (Page 9)

2-7. DC MOTOR (CAPSTAN/REEL) (M901) (Page 10)
2-8. MAIN BELT, SUB BELT (C) (Page 10)
2-9. MAGNETIC HEAD (PLAYBACK) (HP901) (Page 11)
Note: Follow the disassembly procedure in the numerical order given.

SUB PANEL

1 two claws

1 claw 1 two claws

2 sub panel
MECHANISM DECK (MG-36SZ13-32)

2 two screws (PTT2.6 6)

1 connector (CN350)
3 mechanism deck (MG-36SZ13-32)

1 connector (CN300)

MAIN BOARD
4 main board 3 two screws (PTT2.6 6)
2 two ground point screws (PTT2.6 6)

3 screw (PTT2.6 6)

1 claw

HEAT SINK

2 heat sink

1 two screws (PTT2.6 10)

1 five screws (PTT2.6 10)

BRACKET (MD)

3 bracket (MD)
1 claw 2 four screws (B2.6 4)
DC MOTOR (CAPSTAN/REEL) (M901)

2 main belt

3 sub belt (C)

1 two screws (P2 2.5)

4 DC motor (capstan/reel) (M901)
Note : When installing motor, adjust the screw and screw hole of motor.

MAIN BELT, SUB BELT (C)

1 main belt
2 screw (PTP2 3) 4 sub belt (c)
2 screw (PTP2 3) 2 screw (PTP2 3) 3 Lift up the bottom BKT (TS) in the direction of arrow A (as far as the belt can be removed).

2 screw (PTP2 3)

MAGNETIC HEAD (PLAYBACK) (HP901)

2 screw (PTT2 4)

3 FF/REV lever section 1 screw (P2 3)
7 PSW (reel) B 8 HP roller (A)
9 screw (P2 4) 0 SPG support plate

qs adjuster arm SPG (B)

qa adjuster arm SPG (A)
qf magnetic head (play back) (HP901)

6 slide SW board

4 Remove the three solders of magnetic head lead wires.
5 screw (PTP2 3) qd Remove three magnetic head lead wires from the adjuster arm blue.
adjuster arm blue magnetic head lead wire MAGNETIC HEAD LEAD WIRE COLOR INDICATION ON HEAD (HP901) AND SLIDE SW BOARD. magnetic head (HP901) yellow lead wire
black lead wire red lead wire slide SW board
XR-CA360/CA360X SECTION 3 MECHANICAL ADJUSTMENTS
1. Clean the following parts with a denatured-alcohol-moistened swab: playback head pinch roller rubber belt capstan idler 2. Demagnetize the playback head with a head demagnetizer. 3. Do not use a magnetized screwdriver for the adjustments. 4. The adjustments should be performed with the power supply voltage (14.4 V) unless otherwise noted. Note: With this set, it is not necessary to apply suitable locking compound to the parts after the azimuth adjustment. TORQUE MEASUREMENT
Mode Forward Forward Back Tension Reverse Reverse Back Tension FF, REW Torque Meter CQ-102C Meter Reading 2.46 5.39 mNm (gcm) (0.35 0.76 ozinch) 0.15 0.39 mNm (1.gcm) (0.02 0.06 ozinch) 2.46 5.39 mNm (gcm) (0.35 0.76 ozinch) 0.15 0.39 mNm (1.gcm) (0.02 0.06 ozinch) 4.91 14.70 mNm (gcm) (0.69 2.08 ozinch)
SECTION 4 ELECTRICAL ADJUSTMENTS

TAPE DECK SECTION

0 dB= 0.775 V
1. The adjustments should be performed in the order given in this service manual. 2. The adjustments should be performed for both L-CH and R-CH. TEST TAPE
Type P-4-A063 WS-48A Signal 6.3 kHz, 10 dB 3 kHz, 0 dB Used for head azimuth adjustment tape speed adjustment
PB HEAD AZIMUTH ADJUSTMENT Procedure: 1. Put the set into the FWD PB mode.

test tape P-4-A063 (6.3 kHz, 10 dB) 4 set

level meter

CQ-102C

CQ-102RC

speaker out terminal
2. Turn the screw and check the output peak value. Adjust the screw so that the peak value in channels L and R coincides within 3 dB.

CQ-201B

TAPE TENSION MEASUREMENT
Mode Forward Reverse Tension Meter CQ-403A CQ-403R Meter Reading more than 5.89 mNm (more than 60 g) (more than 2.12 oz)

L-CH peak output level

within 3 dB within 3 dB

screw position

R-CH peak L-CH peak R-CH peak
3. Check the phase in the FWD PB mode.
test tape P-4-A063 (6.3 kHz, 10 dB) L-CH set 4 V H + + oscilloscope
4 speaker out terminal Screen pattern

in phase 45 good

180 wrong
4. Repeat the above adjustment for the REV PB mode. 5. Check that output level difference between FWD PB mode and REV PB mode is within 4 dB. Adjustment Location: PB head (See page 13)
TAPE SPEED ADJUSTMENT Setting:
test tape WS-48A (3 kHz, 0 dB) 4 set + speaker out terminal

frequency counter

Procedure: 1. Put the set into the FWD PB mode. 2. Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3,015 Hz. Specified Value: 2,940 to 3,090 Hz Adjustment Location: DC motor

TUNER SECTION

Tuner section adjustments are done automatically in this set.
Adjustment Location: PB head

Set Upper View

Adjustment Location: DC motor
Set Upper View Tape Speed Adjustment
FWD adjustment screws REV
XR-CA360/CA360X SECTION 5 DIAGRAMS
5-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Schematic Diagram: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. C : panel designation. A : B+ Line. Power voltage is dc 14.4V and fed with regulated dc power supply from ACC and BATT cords. Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. no mark : FM : TAPE PLAYBACK Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : FM f : AM E : TAPE PLAYBACK L : BUS AUDIO IN Abbreviation EA : Saudi Arabia model

Note on Printed Wiring Board: X : parts extracted from the component side. Y : parts extracted from the conductor side. z : Through hole. : Pattern from the side which enables seeing. : Carbon pattern. (The other layers' patterns are not indicated.) Caution: Pattern face side: (Conductor Side) Parts face side: (Component Side) Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.
Abbreviation EA : Saudi Arabia model
5-2. PRINTED WIRING BOARD MAIN Board

Semiconductor Location

Ref. No. Location D-5 D-5 G-3 H-10 D-6 D-6 C-7 C-7 C-7 C-7 D-7 D-7 C-7 D-7 E-9 J-10 D-9 D-10 D-8 D-9 D-8 D-9 H-11 E-10 D-10 E-10 E-11 E-11 F-11 G-7 G-11 H-3 E-3 B-6 E-11 E-5 E-5 E-6 I-11 H-10 D-4 D-4 D-3 D-4 D-5 D-6 E-9 I-9 I-11 I-10 D-8 D-7 E-8 E-7 H-11 G-11 G-10 D-10 E-10 F-11 D250 D253 D300 D350 D451 D452 D500 D501 D502 D503 D504 D505 D506 D507 D650 D651 D653 D700 D721 D722 D723 D724 D731 D741 D742 D800 D802 D803 D805 IC1 IC2 IC300 IC400 IC500 IC800 Q251 Q252 Q253 Q350 Q351 Q400 Q401 Q402 Q403 Q450 Q451 Q650 Q651 Q710 Q711 Q722 Q724 Q725 Q726 Q730 Q731 Q732 Q740 Q741 Q800

ANT100 (FM/AM ANTENNA) L

CN400 BUS AUDIO IN R L AUDIO OUT R F901
CN800 (BUS CONTROL IN) (FOR SONY BUS)

(FRONT VIEW)

TO CN700
WHT WHT/BLK GRN GRN/BLK VIO VIO/BLK GRY GRY/BLK BLU/WHT BLU RED BLK YEL
FRONT LCH (+) FRONT LCH () REAR LCH (+) REAR LCH () REAR RCH (+) REAR RCH () FRONT RCH (+) FRONT RCH () AMP REM ANT REM ACC GND BATT
R853 JW36 JW16 C508 JWC430 C431 JW15 JW9 C523 C520 C521 C522 R412 JW60 JW6 JWJW11 JW10 JW2 JWCN700 JW3 JW59 JW13 RJW22 CN4 C507
JC173 C402 R416 R414 C428 C403 R417 R415 C429

R802 R801 JW20

JW34 C426 C422 R408 B CE C424 C420 R406 ECB C425 C421 R407 B CE C427 C423 R409

R410 R411 R413

D500 D501 D502 D506
JW19 JW18 TH800 JW17 L700

C503 ECB

D505 D504
JW23 JW181 JW24 TH701 TH700 JW92 JC110

Q400 JW35

BCE JW97

C106 C405 JW51 C409 JC83

Q740 D800

R740 ECB

R800 JW26

TU100 TUNER UNIT 1

R501 JW180

JW28 JW27

R725 R721 R663 ECB

D802 D803

R400 JW100 C250

R451 R503

R652 R651 D650 C741
JC104 R250 JW45 C411 C412 C413 C414 C415 JW48 B

C E R263

C105 R102 C104 R105
R421 R12 R419 R418 R422 C401 C400 R401 R423

R505 R500

Q741 +

C742 1

JW46 JW47

JW105 JW123

R57 R56 R47

R21 R22 JC134 R18 R50

R49 R55 R14 R54 R10 R11 R37 R25

R814 R815 C2 R81

+ D741

14 C801

JW140 JW141 JW142 JW99 JW77 R8 JC30

D805 Q800

JC133 JW124

R13 R43 C8

JW143 JW146 JW145 JW144 JW117 JW172 R722 C734

JW127 JW126

HP901 PLAYBACK HEAD CN300 3
R28 (CA360X) 75 R29 (CA360)

R12 26

C81 JC147 R731 ECB JW103 R7 R59 R351 X1 C2 R60 X2 L1 JW149 JW80 JW82 JW102 JW112 JW114 C710 BCE JW128 BCE CNE JC166 JC170 R352
C7 C307 R311 R309 JC148 RJW68 C305 R307
R30 (EA) JW172 R31 (E) JW153 JW152

25 R6 R5

JW125 R314

Q732 +

R730 BCE
CR310 R308 R304 C304 C302 R300 C303 R301 R306

JC169 JW76

R40 R39 R38

YEL YEL

S903 (TAPE DETECT) (ON : TAPE IN) S902 (FF/REW) (OFF : PLAYBACK) S901 (DIRECTION) REV m FWD

JW158 JW157 R58

R42 JW150 (E) -1 R36 -2

JW66 R302 R303

TO CN350

ORG ORG BRN BRN BLU

R655 ECB

R711 R712 JW176 R713 1

(CHASSIS) 1

M901 (CAPSTAN/REEL)

R710 C600
SW1 FREQUENCY SELECT AM FM 200kHz 10kHz 50kHz 9kHz

R657 R656 R607

1-686-927-

(CHASSIS)

2 CN11

S1 RESET

CONTROL BOARD CN900

(Page 18)

5-3. SCHEMATIC DIAGRAM MAIN Board (1/2) See page 20 for Waveforms.

TU100 TUX-030 TUNER UNIT

MUTE CON

QUALITY

S METER

TU MUTE

E2P VDD

E2P SDA

E2P SCL

TU VDD

TU SCL

TU SDA

A1 A2 A3 A4
ANT100 (FM/AM ANTENNA) R101 22k C10V

C100 0.047

C104 0.1

C105 1

R102 5.6

R105 220

R106 220
Q251 2SD1664 +5V REGULATOR R250 470

R263 10

R600 1k

CN600 12P

R9 100

ILL-ON

FF/REW

EE-CKO

VREFC5 0.1

GND GND D350 11ES2

Q351 PDTC114EK

(E) R36 100k

R40 100k R38 100k

(CHASSIS) S1 RESET R607 1k PNL1
5-4. SCHEMATIC DIAGRAM MAIN Board (2/2) See page 20 for IC Block Diagrams.

BUS AUDIO IN R L

CN400 AUDIO OUT R L R853 0
A1 A2 A3 A4 POWER AMP GND R503 1k STBY C507 0.1 R417 10k R415 1k C429 100p VCC2 FL+ RLC420 0.47 C416 4.7 50V RQ400 DTC314TK MUTING R500 47k RC503 0.001 BEEP SP3 RR+ C421 0.47 C425 0.47 R411 10k R501 2.2k GND C508 0.1 VCC1 OF1 A6 C418 4.7 50V RQ402 DTC314TK C412 10p C413 10p R408 47k R409 47k MUTING AU6 C422 0.47 C426 0.47 R412 10k C523 470p C16V R502 10k MUTE RRFR+ SP7 D505 11ES2 SP8 GND FRD504 11ES2 ACC R664 1k L700 250H C423 0.47 C427 0.47 R413 10k C16V C701 0.22 D700 IN5404TU TEST GND ACC BATT BATT GND F901 10A 32V ANT REM ATT-REM AMP REM SP5 D507 11ES2 SP6 D506 11ES2 SP5 SP6 SP7 SP8 RLRR+ RRFR+ FRAMP-REM REAR LCH+ REAR LCHREAR RCH+ REAR RCHFRONT RCH+ FRONT RCHC424 0.47 R410 10k C522 470p C16V GND RIPPLE RL+ FL IN C520 470p RL IN CN700 16P FR IN GND SP1 RR IN SP4 FLRL+ FRONT LCH+ FRONT LCHSP2 FL+ SP4 SP3 D500 11ES2 GND D503 11ES2 SP1 D502 11ES2 SP2 D501 11ES2 IC500 TA8272H (CHASSIS)

R416 10k

R414 1k

C428 100p

C431 100p

C430 100p

C404 0.47

C405 0.47

C400 0.47

C401 0.47

C402 0.47

C403 0.47

C414 10p

R406 47k

FIL 12C_DATA
INPUT SELECT, ELECTRICAL VOLUME

12C_CLK

OUT_R2

OUT_R1

OUT_F1

OUT_F2

C415 10p C417 4.7 50V OR2

R407 47k

Q401 DTC314TK MUTING

C521 470p

IC400 BD3803F-FE2 A5

R403 100

R419 100

R420 100

R421 100

RC16V C411 0.01 R400 10

R422 0

R423 0

Q403 DTC314TK MUTING

R401 39k

R405 100

A8 TU11

(Page 16)
RA9 Q651 2PB709A B+ SWITCH Q650 2PD601A ACCESSORY D651 1SS133 R656 27k R655 47k C601 0.1 CHECK R653 4.7k C50V R651 47k R652 47k Q450 PDTA114EK D451 1SS133 RR654 100k
Q730 2SD1760 +9V REGULATOR Q722 2SA1428 R852 0
TH700 Q731 2PB709A Q724 2SA1428

D721 11ES2

D650 MTZJ188

R650 4.7k

RQ450,451
R730 10k Q731,732 REGULATOR R731 2.2k Q722,724-726 B+ SWITCH

R720 10k

D723 11ES2

A10 R81 100k

MUTING CONTROL SWITCH

R452 4.7k

CC733 470p

R451 10k

D452 MTZJ7.5C C732 1

CONTROL SWITCH

R728 10k

VSS VOUT

RESET SIGNAL GENERATOR IC2 PST3443UL C7 0.047F 5.5V C81 0.1

C16V C734 1

D731 MTZJ9.1C

Q732 PDTC114EK

RQ726 PDTC114EK Q725 PDTC114EK

D724 11ES2

D722 11ES2

R663 100k

Q451 PDTC144EK

C731 0.047

D653 MTZJ6.2B

C419 4.7 50V

CN800 8P BUS CONTROL IN (FOR SONY BUS) R710 4.7 1/2W Q710 2SA1428 R713 10k R814 220k Q710,711 B+ SWITCH R712 1.5k R711 1.5k RQ740 2SA1428 GND BUS5 BUS4 BUS6 BUS3 BUS2 D742 1SS133 BUS1 DATA OUT DATA IN B/U-C CLK CLK-IN BATT BUS-IN RST RST BUS-ON VCC Q741 2PD601A Q740,741 +5V REGULATOR R740 22k RIC800 MM1175XFF GND DATA I/O VREF D800 MTZJ6.8B R800 10k RRBUS-CLK +B.U TH800 RESET BUS-ON BUS-DATA

A12 A13 A14 A15

Q711 PDTC114EK
Q800 PDTC114EK BATTERY C710 0.1 A16 C10V C16V D741 HZS681L C741 0.01 DETECT D805 R811 MTZJ188 1k C801 0.01 SONY BUS INTERFACE D802 MTZJ18B D803 MTZJ18B C16V (CHASSIS)
5-5. PRINTED WIRING BOARD CONTROL Board
D921, S969, 976 + > M S969 SEEK S976
CONTROL BOARD (COMPONENT SIDE)
S974 S958 D910 912, 914, 916, D918 922, 924, 930, 932, D934 937, 941 944
A D941, 942, S959, 980 SOURCE D935, S958, 974 +

K D916, S970, 977 m.

D943, 944, S972, 983 EQ3 S972

A D943 K

A R917 K

A K S959

(VOLUME) D934, S957, 975
LCD1 LIQUID CRYSTAL DISPLAY

D930, S967, 981 DPSL

S971 S981
K A S955 S978 S975 S954 S951
S960 S961 S962 S963 S967 S968 S965

A K K A K

D937, S956, 979 MODE

11 (11)

A K D936, S955, 978 SEL

D919, S954 ATT

D920, S951 DISC 1 D918, S960 DISC + 2 D910, S961 REP 3 D911, S962 SHUF 4

D912, S963 5

D932, SD914, S965 ATA BTM

1-686-928-

D922, S971, 982 SENS

D924, S973 OFF

CONTROL BOARD (CONDUCTOR SIDE)

K C953 C955 C954 A

MAIN BOARD CN600

(Page 15)

11 CN2

41 R900 40

(LCD BACK LIGHT)

R905 R904 R21 R902 R901

R914 R915 R916 R964

R934 R932 R931 R930

R912 R913

R966 R965

R963 R962
Ref. No. D910 D911 D912 D914 D916 D918 D919 D920 D921 D922 Location C-5 C-6 C-6 C-7 B-9 C-5 C-3 C-4 B-9 C-9 Ref. No. D924 D930 D932 D934 D935 D936 D937 D940 D941 D942 Location C-10 C-10 C-7 B-2 B-2 C-2 C-1 E-3 B-1 B-1 Ref. No. D943 D944 D960 D961 D962 D963 D964 IC900 Location B-10 B-9 E-2 F-2 D-4 D-7 E-10 E-5
5-6. SCHEMATIC DIAGRAM CONTROL Board See page 20 for Waveform.
S13 S10 S15 S18 S11 S16 S17 S19 S12 S14 S21 S41 S42 S47 S27 S22 S24 S37 S23 S32 S34 S43 S44 S46 S48 S20 S28 S40 S25 S26 S29 S45 S49 S33 S38 S30 S35 S36 S39 S50 S31 S51
22 (CA360) 180 (CA360X) 150 (CA360) 330 (CA360X) 150 (CA360) 270 (CA360X) 120 (CA360) 270 (CA360X) 22 (CA360)

180 (CA360X)

R961 220

R966 220

R934 100

R931 100

R915 100

R910 100

R920 100

R960 220

S951 DISC 1 S955

S955,978 SEL

S960 DISC + SS969 S976

R967 220

R933 100

R930 100

RS969,976
RRD932 SEEK RS956,979 MODE REP 6 S956 D916 SATA BTM S970 S977 S961 S965

D916 -

D940 NSPW310BS (LCD BACK LIGHT)

S957,975 -(VOLUME)

S962 SHUF

S967,981 DSPL

S971,982 SENS

S970,977

D943,944 (VOLUME) D920 D942 D937 D934 EQ3 D911

D941,942 SOURCE

DISC 1

SHUF 4

S958,974 +(VOLUME) S954 ATT S963 S958 SSS972,983 EQ3
CN900 12P NOSE SW FRASH WRITE R900 0

DISC + 2

ATA BTM

D910-912,914,916,

LAMP+B LAMP+B LCD-RESET LCD-CLK LCD-DI(TX) LCD-CE LCD-DO(RX) 918-922,924,930,932,934-937 CL-170PG-CD (CA360) CL-170SR-CD (CA360X)

D941-944

CL-190PG-CD (CA360) CL-190SR-CD (CA360X) R901 1k R902 1k R903 1k R904 1k R905 1k KS6 D960 1SS355 S959 S980 D962 1SS355 D961 1SS355 S959,980 SOURCE S973 OFF D963 1SS355 D964 1SS355
S42 S41 S41 S40 S40 S39 S39 S38 S38 S37 S37 S36 S36 S35 S35 S34 S34 S33 LIQUID CRYSTAL DISPLAY DRIVER IC900 LC75884W S33 S32 S32 S31 S31 S30 S30 S29 S29 S28 S28 S27 S27 S26 S26 S25 S25 S24 S24 S23 S23

BU+5V GND GND

D915, 933

100 (CA360) 120 (CA360X)

KI1 KI2 KI3 KI4 KI5 VDD RVLCD C954 0.047 C953 0.47 C955 0.047 C952 680p R954 43k VLCD1 VLCD2 VSS
TEST OSC RES DO CE CL DI S1 S2

R916,921,932

R911,913

Waveforms MAIN Board

1 IC1 qs (OSC2)

CONTROL Board

3 IC900 ud (OSC)
IC Block Diagrams MAIN Board IC400

Pin No. to 55, to 77 to to 100
Pin Name ATT NC TU-ATT NC LO/DX TU-ON VOL-ATT FM-ON AM-ON NC LCD-RES LCD-CE FLASH-W TEST-IN NC EE-SIO EE-CKO COL-SEL NC ILL-ON DEST-SEL0 DEST-SEL1 DEST-SEL2 NC NOSE-SW NS-MASK DAVSS TAPE-ON N/R FF/REW TAPE-IN DAVDD
I/O O O O O O O O O O O O O I I O I/O O I O O I I I O I O O I I I Not used
Description Audio line muting on/off control signal output H: muting on Tuner muting on/off control signal output to the tuner unit L: muting on Not used Local/DX selection signal output terminal L: DX, H: local Not used Tuner system power supply on/off control signal output H: tuner power on Electrical volume muting on/off control signal output to the electrical volume L: muting on FM system power supply on/off control signal output terminal H: FM power on Not used AM system power supply on/off control signal output terminal H: AM power on Not used Not used LCD reset signal output to the liquid crystal display driver Chip enable signal output to the liquid crystal display driver Internal flash memory data write mode detection signal input L: data write mode Normally: fixed at H Setting terminal for the test mode Not used Two-way data bus with the tuner unit Serial data transfer clock signal output to the tuner unit Illumination color selection signal input L: red illumination H: green illumination (XR-CA360: fixed at H in this set, XR-CA360X: fixed at L in this set) Not used Power on/off control signal output of the illumination LED and LCD back light H: power on Destination setting terminal (E model: fixed at H in this set, Saudi Arabia model: fixed at L in this set) Destination setting terminal (fixed at H in this set) Destination setting terminal (E model: input terminal for the ferquency select switch, Saudi Arabia model: fixed at H in this set) Not used Front panel block remove/attach detection signal input L: front panel is attached Not used Ground terminal (for D/A converter) Capstan/reel motor drive signal output H: motor on Tape direction switch input terminal L: reverse direction, H: forward direction FF/REW detection switch input terminal L: FF/REW mode, H: PLAYBACK mode Tape in detection switch input terminal L: tape in Power supply terminal (+5V) (for D/A converter) L: test mode Normally: fixed at H L: reset H active

not supplied (slide SW board)

not supplied #6 #7

159 167
Part No. 3-713-786-51 3-045-893-01 A-3220-926-A 1-500-661-11 1-763-507-11 1-771-928-11 1-771-926-11 1-771-927-11 7-621-775-10 7-627-854-08 7-685-101-11 7-621-255-35 7-621-772-18 7-685-781-09 Description Remark

Ref. No. 163 164

Part No. 3-246-754-01 3-045-943-01 3-045-945-01 3-045-953-01 3-045-940-01 3-045-950-01 3-045-890-01 3-045-933-01 3-045-949-01 3-045-932-01 3-045-939-01 3-045-891-01 3-045-906-01 3-045-952-01
Description BRACKET (MD) MAIN BELT SUB BELT (C) +MACHINE SCREW M1.7X6 PINCH ARM SPG (R) E-RING (DIA. 2) PINCH ARM (R) ADJUSTER ARM SPG (B) PSW (REEL) B ADJUSTER ARM SPG (A) PINCH ARM SPG (F) PINCH ARM (F) ADJUSTER SHIM (X) +MACHINE SCREW M1.7X4
Ref. No. 169 HP901 M901 S901 S902 S903 #5 #6 #7 #8 #9 #10
SCREW +P 2X3 REEL SPINDLE MECHANISM DECK ASSY (MG-36SZ13-32) HEAD, MAGNETIC (PLAYBACK) MOTOR, DC (CAPSTAN/REEL) SWITCH, SLIDE (DIRECTION) SWITCH, LEAF (FF/REW) SWITCH, LEAF (TAPE DETECT) SCREW +B 2.6X4 PRECISION SCREW +P 2X2.5 TYPE 3 SCREW +PTP 2X3 NON-SLIT SCREW +P 2X5 SCREW +P 2X4 SCREW +PTT 2X4 (S)
XR-CA360/CA360X SECTION 7 ELECTRICAL PARTS LIST
NOTE: Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. -XX and -X mean standardized parts, so they may have some difference from the original one. RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. SEMICONDUCTORS In each case, u: , for example: uA. : A. uPA. : PA. uPB. : PB. uPC. : PC. uPD. : PD. CAPACITORS uF: F COILS uH: H

CONTROL

When indicating parts by reference number, please include the board.

Ref. No.

Description CONTROL BOARD **************
Ref. No. D924 D930 D930 D932 D932 D933
8-719-078-39 LED CL-170SR-CD-T (OFF) (CA360X) 8-719-033-14 LED CL-170PG-CD-T (DSPL) (CA360) 8-719-078-39 8-719-033-14 8-719-078-39 1-216-025-11 LED CL-170SR-CD-T (DSPL) (CA360X) LED CL-170PG-CD-T (6) (CA360) LED CL-170SR-CD-T (6) (CA360X) METAL CHIP 100 5% 1/10W (CA360) 1-216-027-00 METAL CHIP 120 5% 1/10W (CA360X) 8-719-033-14 8-719-078-39 8-719-033-14 8-719-078-39 8-719-033-14 8-719-078-39 8-719-033-14 8-719-078-39 6-500-491-01 8-719-038-07 8-719-061-16 8-719-038-07 8-719-061-16 8-719-038-07 8-719-061-16 8-719-038-07 8-719-061-16 8-719-988-61 8-719-988-61 8-719-988-61 LED LED LED LED LED LED LED LED LED LED LED LED LED LED LED CL-170PG-CD-T ( (VOLUME)) (CA360) CL-170SR-CD-T ( (VOLUME)) (CA360X) CL-170PG-CD-T (+ (VOLUME)) (CA360) CL-170SR-CD-T (+ (VOLUME)) (CA360X) CL-170PG-CD-T (SEL) (CA360) CL-170SR-CD-T (SEL) (CA360X) CL-170PG-CD-T (MODE) (CA360) CL-170SR-CD-T (MODE) (CA360X) NSPW310BST (LCD BACK LIGHT) CL-190PG-CD-T (SOURCE) (CA360) CL-190SR-CD-T (SOURCE) (CA360X) CL-190PG-CD-T (SOURCE) (CA360) CL-190SR-CD-T (SOURCE) (CA360X) CL-190PG-CD-T (EQ3) (CA360) CL-190SR-CD-T (EQ3) (CA360X)

1-216-864-11 SHORT CHIP < SWITCH >

S1 SW1

1-692-431-21 SWITCH, TACTILE (RESET) 1-572-552-11 SWITCH, SLIDE (FREQUENCY SELECT) (E) < THERMISTOR >

TH700 TH701 TH800

1-801-726-11 THERMISTOR, POSITIVE 1-801-726-11 THERMISTOR, POSITIVE 1-801-792-21 THERMISTOR, POSITIVE < TUNER >

5% 5% 5% 5% 5% 5% 5%

1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W TU100
A-3220-913-A TUNER UNIT (TUX-030//Q2) < VIBRATOR >
X1 1-795-539-11 VIBRATOR, CRYSTAL (18.432MHz) X2 1-567-098-41 VIBRATOR, CRYSTAL (32.768kHz) ************************************************************** MISCELLANEOUS ************** F901 HP901 LCD1 M901 S901 S902 1-776-207-31 1-780-021-11 1-786-464-11 A-3220-926-A 1-532-877-11 1-500-661-11 1-805-131-11 1-763-507-11 1-771-928-11 1-771-926-11 CORD (WITH CONNECTOR) (POWER) CONDUCTIVE BOARD, CONNECTION SWITCH, SHEET MECHANISM DECK ASSY (MG-36SZ13-32) FUSE (BLADE TYPE) (AUTO FUSE) (10A/32V) HEAD, MAGNETIC (PLAYBACK) DISPLAY PANEL, LIQUID CRYSTAL MOTOR, DC (CAPSTAN/REEL) SWITCH, SLIDE (DIRECTION) SWITCH, LEAF (FF/REW)
5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/10W 1/4W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/2W 1/4W 1/4W 1/10W 1/10W 1/2W
S903 1-771-927-11 SWITCH, LEAF (TAPE DETECT) ************************************************************ ACCESSORIES ************ 3-246-852-22 MANUAL, INSTRUCTION (ENGLISH, SPANISH, TRADITIONAL CHINESE) (E) 3-246-852-32 MANUAL, INSTRUCTION (ENGLISH, ARABIC) (Saudi Arabia) 3-246-853-21 MANUAL, INSTRUCTION, INSTALL (ENGLISH, SPANISH, TRADITIONAL CHINESE) (E) 3-246-853-31 MANUAL, INSTRUCTION, INSTALL (ENGLISH, ARABIC) (Saudi Arabia) ************************************************************
1/2W 1/10W 1/10W 1/4W 1/10W

1-216-817-11 METAL CHIP

PARTS FOR INSTALLATION AND CONNECTIONS ************************************** 507 X-3382-647-1 3-246-758-01 1-776-207-31 3-246-471-01 3-934-325-01 FRAME ASSY, FITTING COLLAR CORD (WITH CONNECTOR) (POWER) KEY (FRAME) SCREW, +K (5X8) TAPPING
3-386-828-21 SCREW, FITTING 3-349-410-11 BUSHING

FITTING FRAME ASSY 1

COLLAR 1

POWER CORD 1

KEY (FRAME) 2

FITTING SCREW 4

BUSHING 4