3-867-185-11 (1)

Personal Audio System

Operating Instructions

1999 by Sony Corporation

Warning
To prevent fire or shock hazard, do not expose the player to rain or moisture.

Information

For customers in the United States This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. You are cautioned that any changes or modifications not expressly approved in this manual could void your authority to operate this equipment.
This symbol is intended to alert the user to the presence of uninsulated dangerous voltage within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. This symbol is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance.

CAUTION

The use of optical instruments with this product will increase eye hazard.

Owner's Record

The model number is located at the bottom and the serial number is located in the battery compartment. Record the model number and serial number in the space provided below. Refer to these numbers whenever you call your Sony dealer regarding this product.
Do not install the appliance in a confined space, such as a bookcase or built-in cabinet. For customers in Canada To prevent electric shock, match wide blade of plug to wide slot, fully insert.
Model No. ZS-D5 Serial No.

Introduction

Table of contents

Basic Operations

8 Playing a CD Listening to the radio Playing a tape

10 Recording on a tape

CD Player
12 Using the display 13 Locating a specific track 14 Playing tracks repeatedly (Repeat Play) 15 Playing a single track (Single Track Play) 16 Playing tracks in random order (Shuffle Play) 17 Creating your own program (Program Play) 31 32

The Timer

Setting the clock Waking up to music Falling asleep to music Timer-recording radio programs

Setting Up

34 Choosing the power sources 36 Connecting optional components 39 Selecting the audio emphasis (Sound Mode/MEGA BASS)

The Radio

19 Presetting radio stations 20 Playing preset radio stations

Additional Information

47 Precautions Troubleshooting Maintenance Specifications Index

The Tape Player

21 Finding the beginning of a track 22 Recording the tracks on CD by specifying the tape length

Playing a CD

Connect the supplied AC power cord (see page 34).
Press 6 PUSH OPEN/CLOSE and place the CD on the CD compartment.

With the label side up

Press (. (On the remote, press TAPE (.) The player turns on (direct power-on) and starts playing.

Tape counter

POWER p 9
0, ) DIR MODE COUNTER RESET
Tips Press COUNTER RESET to reset the counter to 000. Next time you want to listen to a tape, just press ( or 9. The player turns on automatically and starts playing the tape.
To Adjust the volume Stop playback Play the reverse side Fast-forward or rewind the tape Eject the cassette Turn on/off the player
Press VOLUME +, p 9 ) or PUSH OPEN/CLOSE POWER
To select the direction of the tape Press DIR MODE repeatedly.
To play One side of the tape Both sides of the tape from the front side to reverse side only Both sides of the tape repeatedly Display shows

Recording on a tape

Connect the supplied AC power cord (see page 34.) To record on a MiniDisc or DAT recorder, connect the component (see page 36).
Press 6 PUSH OPEN/CLOSE to open the tape compartment, and insert a blank tape. Use TYPE I (normal) tape only. Press 6 PUSH OPEN/CLOSE again to close the compartment.
With the side you want to record on facing forward
Select the program source you want to record. To record from the CD player, insert a CD (see page 4) and press p on the CD section. To record from the radio, press BAND and tune in the station you want (see page 6).
Start recording. Press r/P and then (. To record on the reverse side, press 9. (On the remote, while keeping r/P pressed, press TAPE ( or 9.) To record from the CD player, press ^ to start playing the CD tracks. (On the remote, press ( on the CD section.)
Note On the player, press ( within 4 seconds after r/P is pressed.
Recording from the CD player

Recording from the radio

Tips Adjusting the volume or the audio emphasis (see page 39) will not affect the recording level. When or is displayed, recording will be made on both sides of the tape. To record on one side, press DIR MODE to display. If the AM radio makes a whistling sound after youve pressed r/P in step 3, press MODEMONO/ST ISS to select the position that most decreases the noise.

POWER r/P p MODEMONO/ST ISS

DIR MODE

To Stop recording Pause recording
Press p r/P Press the button again to resume recording. POWER

Turn on/off the player

To erase a recording, proceed as follows: 1 Insert a tape you want to erase its recording into tape deck and press p on the tape section. 2 On the player: press r/P and then (. On the remote: While keeping r/P pressed, press ( on the tape section.

The CD Player

Using the display

DISPLAY ENTER MEMORY

You can check information about the CD using the display.
Checking the total track number and playing time
Press DISPLAY ENTER MEMORY in stop mode.

Total track number

Total playing time
Checking the remaining time
Press DISPLAY ENTER MEMORY while playing a CD.
To display The current track number and the remaining time on the current track* Remaining time on the CD and the number of tracks left The current track number and playing time Press DISPLAY ENTER MEMORY Once

Twice Three times

* For a track whose number is more than 20 the remaining time appears as :.
Locating a specific track
You can quickly locate any track using the number buttons. You can also find a specific point in a track while playing a CD.

Number buttons

Note You cannot locate a specific track if SHUF or PGM is lit in the display. Turn off the indication by pressing p on the CD section. Tip When you locate a track numbered over 10, press >10 first, then the corresponding number buttons. Example: To play track number 23, press >10 first, then 2 and 3.
To locate A specific track directly A point while listening to the sound A point while observing the display
Press Number button of the track. = or + while playing and hold down until you find the point. = or + in pause and hold down until you find the point.
Playing tracks repeatedly

(Repeat Play)

You can play tracks repeatedly in normal, shuffle or program play modes (see pages 16 - 18).

Number buttons MODE

Note When you repeat a single track or all the tracks, make sure neither SHUF nor PGM is lit in the display. If either is lit, turn it off by pressing p on the CD section. On the player Use MODEMONO/ ST ISS to select REP 1, REP ALL, REP SHUF or REP PGM. Use = or + to select the track that you want, and then press ^.
Press p on the CD section. Cd appears in the display. Proceed as follows.

Creating your own program (Program Play) (continued)
Tips If the program play is finished, the program is saved. You can play the same program again by pressing ^. If you open the CD compartment, the program is erased. You can record your own program. 1 After youve created the program, insert a blank tape into the tape compartment. 2 Press r/P and then ( to start recording. Press ^ to start playing the program play.
To cancel Program Play Press MODEMONO/ST ISS until PGM disappears from the display. To check the order of tracks before play Press PROGRAMAUTO PRESETCHECK in stop mode until CHECK appears in the display. As you press = or +, the track number appears in the programmed order. To change the current program Change before starting the program play.
To Erase the last track in the program Do this 1 Press CANCEL. Every time you press the button, the last track in the program is cleared. 2 Re-enter the track numbers using = or + and DISPLAY ENTER MEMORY. 1 Press p on the CD section to erase the whole program. 2 Create a new program following the programming procedure.
Change the whole program completely
Presetting radio stations
You can store radio stations into the player's memory. You can preset up to 20 radio stations, 10 for FM and AM in any order.
Press BAND until the band you want appears in the display. Hold down PROGRAMAUTO PRESETCHECK until AUTO appears in the display. The stations are stored in memory from the lower frequencies unless a station has a weak signal.
If a station cannot be preset automatically You need to preset a station with a weak signal manually. Also, when you want to replace a preset station with a new one, proceed as follows:
On the player 1 Press BAND to tune in the band you want. 2 Hold down DISPLAY ENTER MEMORY for about 2 seconds. 3 Press PRESET + or to display the preset number you want. 4 Press DISPLAY ENTER MEMORY. 5 Press TUNE/TIME SET + or to tune in a station you want. 6 Press DISPLAY ENTER MEMORY.
On the remote: 1 Press BAND until the band you want appears in the display. 2 Press TUNE/TIME SET + or until you tune in a station you want. 3 Hold down the number buttons that you want to preset the new station for about 2 seconds. The new station replaces the old one.
Playing preset radio stations
Once you've preset the stations, use the number buttons on the remote or PRESET +/ on the player to tune in your favorite stations.
On the player Use PRESET + or to display the preset number you want.

Press = or + to change the recording time and press DISPLAY ENTER MEMORY.
Insert a blank tape into the tape compartment. Press r/P and then (. Recording will start on the front side automatically. The tracks are recorded in the programed order.
Recording a single track (EDIT 1TRACK)
EDIT 1TRACK is useful to record the first track of single CD, and to record a track from a number of different CDs. Recorded on the both sides mode is automatically selected.
Insert a blank tape into the tape compartment. Press p on the CD section until Cd appears in the display. Press EDIT to display E-1.
Press = or + to select the track you want to program. Press r/P and press TAPE( to record on the front side or TAPE9 to record on the reverse side. Recording will start for the selected track. When recording of the track is finished, the CD player and the cassette deck stop. The total number of tracks recorded and the total recording time appear in the display. When you record another track, repeat steps 4 and 5, or change the source CD and repeat steps 4 and 5.

Setting the clock

CLOCK DISPLAY ENTER MEMORY
--:-- indication appears in the display until you set the clock.
Tips The time display system of this player is the 12-hour system. When you use the AC power cord, : flashes as long as the clock goes.
Before you begin, connect to the power source (see pages 34 - 35).
Press and hold CLOCK until the hour digit flashes.
Set the clock. 1 Press = or + to set the hour and press DISPLAY ENTER MEMORY. 2 Press = or + to set the minutes.
Press DISPLAY ENTER MEMORY. The clock starts from 00 seconds.

Waking up to music

You can wake up to music or a radio program at a preset time. Make sure you have set the clock (Setting the clock on page 28).

STANDBY

Before you begin, make sure the t (clock) indication is not lit in the display. If it is lit, press STANDBY.
Prepare the music source you want to play.
Source Cd RAdIO TAPE LINE Do this Insert a CD. Tune in a station. Insert a tape. Turn on the equipment connected to LINE.
Press TIMER to display the t indication. Do the following operations by checking the display.

Press = or + until the music source you want to play (Cd, TAPE, RAdIO or LINE) appears in the display, and press DISPLAY ENTER MEMORY.
Waking up to music (continued)
Tip If you made a mistake, press CANCEL. The setting entered last will be cleared. Re-enter it.
Set the timer to the hour and the minutes you want the music to go on. 1 Press = or + to set the hour and press DISPLAY ENTER MEMORY. 2 Press = or + to set the minutes, and press DISPLAY ENTER MEMORY.
Set the timer to the hour and the minutes you want the music to go off. (Do as step 4.) Press = or + to set the volume you want, and press DISPLAY ENTER MEMORY.
Tips To exit the standby mode, press STANDBY to make the t indication disappear. The preset settings remain until you reset them. The display window does not light while the waking up timer is on.
Press STANDBY. The t indication lights up and the power goes off; the player enters the standby mode. At the preset time, the power will go on and music will play. Then the power will go off at the preset time, and the player will enter the standby mode again.
To check/change the waking up timer settings Press TIMER, then DISPLAY ENTER MEMORY. Each time you press DISPLAY ENTER MEMORY, a stored setting is displayed in the set order. To change the setting, display the setting you want to change and reenter it. To use the player before a timer playback starts If you turn on the player, you can use it as usual (in case of the radio, if you listen to the station which is different from the one you tuned in step 1 on page 29, you will hear that station at the preset time). Turn off the player before the preset time. To stop play Turn off the power.

Falling asleep to music

You can set the player to turn off automatically after 10, 20, 30, 60, 90 and 120 minutes, allowing you to fall asleep while listening to music.
Tips The display window does not light while the sleeping timer is on. You can combine the waking up timer with the sleeping timer. Set the waking up timer first (see page 29), turn on the power, and then set the sleeping timer. You can prepare the different music for the waking up timer and the sleeping timer. However, you cannot, store different radio stations. You can set different volume for the waking up timer and the sleeping timer. For instance, you can sleep at lower volume and wake up at higher volume.

Play the music source you want. Press SLEEP to display SLEEP. Press SLEEP to select the minutes when the player goes off automatically. Each time you press the button, the indication changes as follows: 10 n 20 n 30 n 60 n 90 n 120 n no indication. If 4 seconds have passed after you pressed SLEEP, the minutes in the display are stored in memory. When the preset time has passed, music stops and the player goes off automatically.
To cancel the sleep function Press SLEEP to make SLEEP disappear from the display. To change the preset time Do the steps 2 and 3 again.
Timer-recording radio programs
You can set timer to record the radio at a certain time. You can also record the sound of the component connected to the LINE IN jack, using the timer. Make sure you have set the clock (see Setting the clock on page 28).

=, + DIR MODE

Note You cannot preset recording timer and waking up timer (page 29) at the same time. Tips We recommend that you use AC power as the power source for optimum recording quality. When you receive the AM program in step 1, press r/P to check if the noise is heard. If so, press MODEMONO/ ST ISS to select the position that most decreases the noise.
Tune in the radio station and insert a blank tape into the tape compartment with the side you want to record on facing forward. Press DIR MODE to select recording direction of the tape.
display One side Both sides
Press TIMER to display the t indication. Do the following operations by checking the display window.
Press = or + to display RAdIO REC, and press DISPLAY ENTER MEMORY.
Set the timer to the hour and the minutes you want to start recording. 1 Press = or + to set the hour and press DISPLAY ENTER MEMORY. 2 Press = or + to set the minutes, and press DISPLAY ENTER MEMORY.
Set the timer to the hour and the minutes you want to stop recording. (Do as step 5.) Press = or + to set the volume you want, and press DISPLAY ENTER MEMORY.
Tips To exit the standby mode, press STANDBY twice to make the t indication disappear. The preset settings remain until you reset them. When you select both sides recording, the recording will stop after the both sides recording finishes so that accidental recording will not be made. The display window does not light while the recording timer is on.
Press STANDBY. The power goes off and the player enters the standby mode. The t indication and the recording side of the tape (front side ( or reverse side 9) appear in the display. To change the recording side, press STANDBY again. At the preset time, the power will go on and the recording will start. Then the power will go off at the preset time, and the player will enter the standby mode again.
To check/change the recording timer settings Press TIMER, then DISPLAY ENTER MEMORY. Each time you press DISPLAY ENTER MEMORY, a stored setting is displayed in the set order. To change the setting, display the setting you want to change and reenter it. To use the player before a timer-recording starts If you turn on the player, you can use it as usual. Before the preset time, tune in the station you want to record and turn off the power. To stop timer-recording Turn off the power.

Choosing the power sources
You can use the AC power or batteries as a power source. Use the AC power source whenever you record since recording consumes much power.
14 Battery compartment 2 To a wall outlet
Note Be sure to turn off the power of the player before connecting/ disconnecting the AC power cord or removing/inserting batteries.
1 Inserting the back-up batteries
Insert four size AA (R6) batteries (not supplied) into the battery compartment. These batteries work to save the memory data.
Insert four size AA (R6) batteries (not supplied)
Replacing batteries With normal use, the back-up batteries should last for about six months when the player is operated on batteries. When the time display dims or when the timer function is disabled, replace all the batteries with new ones. To save the preset settings, replace the batteries with the AC power cord connected.
Tip The sound quality may be changed depending on the polarity of the plug. Change the direction of inserting the plug and check the sound quality.
2 Connecting the AC power cord
Insert one end of the supplied AC power cord to the AC IN socket located at the rear of the player, and the other end to the wall outlet.
3 Inserting batteries into the remote
Insert two size AA (R6) batteries (not supplied)
Replacing batteries With normal use, the batteries should last for about six months. When the remote no longer operates the player, replace all the batteries with new ones.
Notes When you insert or remove the batteries, disconnect the connecting cords and cables to prevent damaging them. When you operate the player on batteries, the backlight in the display does not light. When you operate the player on batteries, you can't turn on the player using the remote.
4 Using the player on batteries
Insert eight size D (R20) batteries (not supplied) into the battery compartment. To use the player on batteries, disconnect the AC power cord from the player.
Insert eight size D (R20) batteries (not supplied)
Replacing batteries When the OPR/BATT indicator dims or when the player stops operating, replace all the batteries with new ones.

To LINE IN jack

Connect the LINE IN jack of this player with the line output jack of the MiniDisc player or other component using the audio connecting cable (not supplied). Turn on the power of this player and the connected component. Press MD (LINE) and start playing sound on the connected component. The sound from the connected component is output from the speakers.
Connecting optional components (continued)
Notes As long as Cd appears in the display, the optical digital output jack is in operation and the jack lights even if the CD is in stop mode. If you play a CD-ROM that is not for audio use, noise may be heard.
Listening through the speakers of other audio equipment
Front panel of this player Amplifier
To analog line input jack
Audio connecting cable RK-G129HG (1.5 m) (not supplied)

To LINE OUT jack

Connect the LINE OUT jack of this player with the analog line input jack of the amplifier using the audio connecting cable (not supplied). Turn on the power of this player and the amplifier and start playing sound on this player.
Selecting the audio emphasis

(Sound Mode/MEGA BASS)

You can adjust the audio emphasis of the sound you are listening to.

MEGA BASS

Selecting the sound characteristic
Press SOUND to select the audio emphasis you want. Each time the button is pressed, the display changes.

Choose

To get For rocknroll music: powerful, clean sounds, emphasizing low and high range audio. For popular music: light, bright sounds emphasizing high and middle range audio. For jazz: percussive sounds, emphasizing bass audio. For vocals: the presence of vocals, stressing middle range audio. For classical music: the whole dynamic range for music.
Reinforcing the bass sound
Press MEGA BASS. MEGA BASS appears in the display. To return to normal sound, press the button again.

Precautions

On safety As the laser beam used in the CD player section is harmful to the eyes, do not attempt to disassemble the casing. Refer servicing to qualified personnel only. Should any solid object or liquid fall into the player, unplug the player, and have it checked by qualified personnel before operating it any further. On power sources For AC operation use the supplied AC power cord; do not use any other type. The player is not disconnected from the AC power source (mains) as long as it is connected to the wall outlet, even if the player itself has been turned off. Unplug the player from the wall outlet when it is not to be used for an extended period of time. For battery operation, use eight size D (R20) batteries. When the batteries are not to be used, remove them to avoid damage that can be caused by battery leakage or corrosion. The nameplate indicating operating voltage, power consumption, etc. is located at the bottom. On placement Do not leave the player in a location near heat sources, or in a place subject to direct sunlight, excessive dust or mechanical shock. Do not place the player on an inclined or unstable place. Do not place anything within 10 mm of the side of the cabinet. The ventilation holes must be unobstructed for the player to operate properly and prolong the life of its components. If the player is left in a car parked in the sun, be sure to choose a location in the car where the player will not be subjected to the direct rays of the sun. Since a strong magnet is used for the speakers, keep personal credit cards using magnetic coding or springwound watches away from the player to prevent possible damage from the magnet. On operation If the player is brought directly from a cold to a warm location, or is placed in a very damp room, moisture may condense on the lenses inside the CD player section. Should this occur, the player will not operate properly. In this case, remove the CD and wait about an hour for the moisture to evaporate. If the player has not been used for a long time, set it in the playback mode to warm it up for a few minutes before inserting a cassette. If you have any questions or problems concerning your player, please consult your nearest Sony dealer.

Notes on CDs Before playing, clean the CD with a cleaning cloth. Wipe the CD from the center out.
Notes on cassettes Break off the cassette tab from side A or B to prevent accidental recording. If you want to reuse the tape for recording, cover the broken tab with adhesive tape.

Side A

Do not use solvents such as benzine, thinner, commercially available cleaners or anti-static spray intended for vinyl LPs. Do not expose the CD to direct sunlight or heat sources such as hot air ducts, nor leave it in a car parked in direct sunlight as there can be a considerable rise in temperature inside the car. Do not stick paper or sticker on the CD, nor scratch the surface of the CD. After playing, store the CD in its case. If there is a scratch, dirt or fingerprints on the CD, it may cause tracking error.

Tab for side B

Tab for side A
Take care not to cover the detector slots on TYPE II (high position) or TYPE IV (metal) cassettes. If the slots are covered, the automatic tape selection system will not operate correctly.
TYPE II (high position) detector slots
TYPE IV (metal) detector slots
The use of a cassette with more than 90 minutes of play time is not recommended except for long, continuous recording or playback.

Troubleshooting

Symptom There is no audio. Remedy Press POWER to turn on the player. Connect the AC power cord to the AC IN socket and a wall outlet securely. Make sure the batteries are inserted correctly. Replace all the batteries with new ones if they are weak. Adjust the volume. Unplug the headphones when listening through speakers. Replace all the batteries with new ones. Replace all the batteries with new ones if they are weak. Someone is using a portable telephone or other equipment that emits radio waves near the player. n Move the portable telephone, etc., away from the player. Make sure that the CD compartment is closed. Place the CD with the label surface up. Clean the CD. Take out the CD and leave the CD compartment open for about an hour to dry moisture condensation. Press p on the CD section to switch the function of the player to Cd. Reduce the volume. Clean the CD, or replace it if the CD is badly damaged Place the player in a location free from vibration.

General CD Player

The power is turned off automatically. Unusual sound is heard. The sound is noisy, weak or has poor quality. Noise is heard.
The CD does not play. NO DISC lights in the display even when a CD is in place.

The sound drops out.

When listening to the CD, the TV or Move the player away from the TV or radio. radio becomes noisy.
Symptom The audio is not stereo. The audio is weak or has poor quality.
Remedy Press MODEMONO/ST ISS until STEREO appears. Depending on the FM reception conditions, noise may be heard. Replace all the batteries with new ones if they are weak. Move the player away from the TV. If you are using the remote while listening to AM radio, noise may be heard. This is unavoidable.

The player uses a built-in micro computer for its various operations. Due to change in power supply conditions, etc., operation may sometimes become unstable. After trying the above remedies, if the player still does not function properly, unplug the AC power cord and remove all the batteries. After all indications in the display disappear, plug the AC power cord and insert the batteries again. If the problem persists, please consult your nearest Sony dealer.

Maintenance

Cleaning the tape heads and tape path Wipe the heads, the pinch rollers and the capstans with a cleaning swab slightly moistened with cleaning fluid or alcohol after every 10 hours of operation for optimum playback and recording quality. To make the best possible recording, however, we recommend that you clean all surfaces over which tape travels before each recording. Demagnetizing the tape heads After 20 to 30 hours of use, enough residual magnetism will have built up on the tape heads to begin to cause loss of high frequency sound and hiss. At this time, you should demagnetize the heads and all metal parts in the tape path with a commercially available tape head demagnetizer. Cleaning the lens If the lens becomes dirty, it may cause a skipping of sound during CD operation. Clean with a commercially available blower. Cleaning the cabinet Clean the cabinet, panel and controls with a soft cloth slightly moistened with a mild detergent solution. Do not use any type of abrasive pad, scouring powder, or solvent, such as alcohol or benzine.
Capstan Record/Playback head

Erase head Pinch roller

After cleaning, insert a tape when the areas cleaned are completely dry.

Specifications

AUDIO POWER SPECIFICATIONS POWER OUTPUT AND TOTAL HARMONIC DISTORTION With 3-ohm loads, both channel driven from 150 - 15,000 Hz; rated 3 W per channelminimum RMS power, with no more than 10 % total harmonic distortion in AC operation. General
Speaker Full range: 8 cm (in.) dia., 3 ohms, cone type x 2 Input LINE IN jack (stereo minijack) Minimum input level 250 mV Outputs Headphones jack (stereo minijack) For 16 - 68 ohms impedance headphones LINE OUT jack (stereo minijack) Rated output level 250 mV at load impedance 47 kilohms OPTICAL DIGITAL OUT (CD) (optical output connector) Wavelength: 630 - 690 nm Power output (excluding U.S. model) 4.5 W + 4.5 W (3 ohms at 10 % harmonic distortion in DC operation) Power requirements For Personal Audio System: 120 V AC, 60 Hz 12 V DC, 8 size D (R20 ) batteries For memory back-up: 6 V DC, 4 size AA (R6) batteries For remote commander: 3 V DC, 2 size AA (R6) batteries Power consumption AC 25 W Battery life For Personal Audio System: FM recording Sony R20P: approx. 6 h Sony alkaline LR20: approx. 12 h Tape playback Sony R20P: approx. 3 h Sony alkaline LR20: approx. 6 h CD playback Sony R20P: approx. 1.5 h Sony alkaline LR20: approx. 3 h Dimensions (incl. projecting parts) Approx. 416 198.mm (w/h/d) (inches) Mass (incl. batteries) Approx. 5.2 kg (11 lb. 7 oz) Supplied accessories AC power cord (1) Remote commander (1) Design and specifications are subject to change without notice.

Other Specifications

CD player section
System Compact disc digital audio system Laser diode properties Material: GaAlAs Wave length: 780 nm Emission duration: Continuous Laser output: Less than 44.6 W (This output is the value measured at a distance of about 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture.) Spindle speed 200 r/min (rpm) to 500 r/min (rpm) (CLV) Number of channels 2 Frequency response 20 - 20,000 Hz +0/1 dB Wow and flutter Below measurable limit

Radio section

Frequency range FM: 87.6 - 108 MHz AM: 530 - 1,710 kHz Aerials FM: Telescopic aerial AM: Built-in ferrite bar aerial

Cassette-corder section

Recording system 4-track 2 channel stereo Fast winding time Approx. 120s (sec.) with Sony cassette C-60 Frequency response TYPE I (normal): 50 - 15,000 Hz

Optional accessories

Sony MDR headphone series

Audio emphasis 39

Listening through the speakers of other audio equi 38 to the radio 6 to the TV, VCR and MD player 37 Locating a specific track 13 the beginning of a track 21
Radio stations playing 20 presetting 19 Recording a single track 26 all the tracks on CD 22 on a tape 10 on an MD or a DAT 36 programed tracks 24 timer-recording radio programs 32 Repeat Play 14
Batteries for memory 34 for player 35 for remote 35
CD Player 12 Cleaning cabinet 45 CD 41 lens 45 tape heads and path 45 Connecting AC power cord 34 optional components 36 Creating your own program 17

M, N, O

MEGA BASS 39
Playing a CD 4 a single track 15 a tape 8 preset radio stations 20 tracks in random order 16 tracks repeatedly 14 Presetting radio stations 19 Program Play 17
Selecting audio emphasis 39 power sources 34 tracks 5, 13 Setting the clock 28 Setting up 34 Shuffle Play 16 SOUND 39 Sound mode 39
Demagnetizing the tape heads 45 Display 12
Tape Player 21 Timer falling asleep to music 31 recording radio programs 32 waking up to music 29 Troubleshooting 42

E, F, G, H

EDIT 1TRACK 26 EDIT ALL 22 EDIT PGM 24

I, J, K

Improving broadcast reception 7

U, W, X, Y, Z

Using the display 12
Sony Corporation Printed in China Additional Information

4. TEST MODE... 16 5. MECHANICAL ADJUSTMENTS.. 16 6. ELECTRICAL ADJUSTMENTS. 17 7. DIAGRAMS
7-1. 7-2. 7-3. 7-4. 7-5. 7-6. 7-7. 7-8. 7-9. 7-10. 7-11. 7-12. 7-13. 7-14. 7-15. 7-16. 7-17. 7-18. 8-1. 8-2. 8-3. 8-4. 8-5. 8-6. Circuit Boards Location... 20 Brock Diagrams Tuner/CD Section .. 21 Brock Diagrams TC Section .. 23 Printed Wiring Board Main Section . 26 Schematic Diagram Main Section (1/2) . 29 Schematic Diagram Mainl Section (2/2) .. 32 Printed Wiring Board Power Section .. 35 Schematic Diagram Power Section .. 37 Printed Wiring Board Control/Switch Section . 39 Schematic Diagram Control/Switch Section . 43 Printed Wiring Board Tuner Section (US, CND model) .. 45 Schematic Diagram Tuner Section (US, CND model) .. 47 Schematic Diagram Tuner Section (AEP, IT, UK, E model) . 50 Printed Wiring Board Tuner Section (AEP, IT, UK, E model) . 53 Schematic Diagram TC Section .. 55 Printed Wiring Board TC Section .. 57 IC Pin Function... 58 IC Brock Diagrams... 60 Cabinet Section... 64 Rear Cabinet Section... 65 CD Mechanism (KSM-213CDM/M-S).. 66 Optical Pick up... 67 Cassette Mechanism Deck Section-1 (MF-D55-144). 68 Cassette Mechanism Deck Section-2 (MF-D55-144). 69
To Exposed Metal Parts on Set

8. EXPLODED VIEWS

0.15 F

AC Voltmeter (0.75 V)

Earth Ground Fig. A. Using an AC voltmeter to check AC leakage.
9. ELECTRICAL PARTS LIST.. 70
Battery life For CD radio cassette-corder FM recording Sony R20P: approx. 6 h Sony alkaline LR20: approx. 12h Tape playback Sony R20P: approx. 3h Sony alkaline LR20: approx. 6h CD playback Sony R20P: approx. 1.5 h Sony alkaline LR20: approx. 3h Dimmensions (incl. projecting parts) Approx. 416 x 198.5 x 246 mm (w/h/d) (16 1/2 x 7 7/8 x 9 3/4 inches) Mass (incl. batteries) Approx. 5.2 kg (11 lb. 7 oz) Supplied accessories AC power cord (1) Remote commander (1) Design and specifications are subject to change without notice. SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PISES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPMENTS PUBLIS PAR SONY.

SECTION 1 SERVICING NOTE

The laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. The following caution label is located inside the unit.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the CD lid, use Chuck Plate Jig. Code number of Chuck Plate Jig : X-4918-255-1
CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
1. 2. 3. 4. Press CD open knob. Open the lid for CD. Push on SWITCH as following figure. Confirm the laser diode emission while observing the objecting lens. When there is no emission, Auto Power Control circuit or Optical Pick-up is broken. Objective lens moves up and down once for the focus search.
Insert a precision screw driver and push SWITCH

SECTION 2 GENERAL

LOCATION OF PARTS AND CONTROLS

12345678

This section is extracted from instruction manual.

@ @ ! ! ! ! ! !

MEGA BASS button SOUND button STANDBY button SLEEP button CLOCK button PROGRAM AUTO PRESET CHECK button MODE MONO/ST ISS button CANSEL button VOL button EDIT button DISPLAY ENTER button

! ! ! ! ! ! ! ! @ @ @

TUNE/TIME SET button MD (LINE) button OPTICAL DIGITAL OUT (CD) r/P button COUNTER RESET button DIR MODE button TIMER button Remote sensor OPR/BATT lamp POWER button 2
@ PUSH OPEN/CLOSE (CD) @ CD button @ RADIO buttons
@ TAPE buttons @ PUSH OPEN/CLOSE (CASSETTE)

SECTION 3 DISASSEMBLY

ZS-D5 FRONT CABINET ASSY MECHANISM DECK ASSY MAIN BOARD, OPTICAL PICK UP CONTROL BOARD, LAMP BOARD, H/P BOARD

CD BLOCK ASSY, HANDLE

TUNER BOARD, POWER BOARD, REAR CABINET

Note : Follow the disassembly procedure in the numerical order given.

FRONT CABINET ASSY

6 Front cabinet assy 3 Connector(CN306)

4 Connector (CN801)

2 Screws (+BVTP 3 12)
5 Rear cabinet assy 1 Battery lid 2 Screws (+BVTP 3 12)

MECHANISM ASSY

Rear cabinet assy

! MD chassis ! TC board

9 Screws (+BVTP 3 10)

2 Connector (CN301)

8 Connector (CN402) ! MF-D55-Screws (+BVTP 3 10) ! Screws (+BVTP 3 10) 5 Connector (CN401)

4 Connector (CN442)

3 Connector (CN441) 1 Screw (+BVTP 3 10) 7 Terminal board

6 Screws (+BVTP 2.6 10)

CONTROL BOARD, LAMP BOARD, H/P BOARD
0 H/P board 8 Connector (CN305)

9 Screw (+BVTP 3 10)

7 LANB board
5 Screws (+BVTP 2.6 10) 6 Connector (CN804) 2 Connector (CN802) 4 CONTROL board

3 Screws (+BVTP 2.6 10)

1 Connector (CN803)

1 Screws (+BVTP 3 10)

2 CD block assy 4 Handle

3 Screws (+BVTP 3 10)

MAIN BOARD, OPTICAL PICK UP
4 Screws (+BVTP 3 10) 4 Screws (+BVTP 3 10)

5 MAIN board

1 Connector (CN701)

2 Connector (CNP703)

CD chassis
Optical pick up KSM-213CDM 3 Connector (POSH SWITCH)
3-6. TUNER BOARD, POWER BOARD, REAR CABINET
7 Connector (CN904) 0 Rear cabinet

5 TU cassis

4 TUNER board 2 Connector (CN1)
8 Screws (+BVTP 3 10) 6 Connector (CN901) 9 POWER board

8 Screws (+BVTP 3 10)

SECTION 4 TEST MODE
1. HOW TO ENTER THE TEST MODE 1. Turn on the main power. While the machine is in the CD STOP state, short-circuit JW824 and JW825 on the SWITCH board once. (Turn off the main power to exit the test mode.) [SWITCH Board] Soldering Side 2. 3. 4.
SECTION 5 MECHANICAL ADJUSTMENT

PRECAUTION

Clean the following parts with a denatured-alchool-moistened swab: record/playback head pinch roller erase head rubber belts capstans Do not use a magnetized screwdriver for the adjustments. After the adjustments, apply suitable locking compound to the parts adjusted. The adjustments should be performed with the raged power supply voltage unless otherwise noted.
Torque Measurement Mode FWD FWD back tension REV REW back tension FF REW Procedure (1) Press the CD key Press the DISPLAY ENTER MEMORY key. (2) Confirm that display on LCD changes as follows. F

Adjustment Location: TUNER board (Side A) [US/CND Model]
L2: FM Reception Frequency coverage AM Tracking L3 CT2

L-CH peak output level

within 1dB within 1dB set

AM Section

AM RF SSG
Put the lead-wire antenna close to the set.

Screw position

R-CH peak L-CH peak R-CH peak

LINE OUT Screw position

FM RECEPTION FREQUENCY COVERAGE CHECK Frequency indication 87.5 MHz 108 MHz Digital voltmeter reading 0.9 to 1.3 V 3.4 to 4.4 V Adjustment L2 check

FM Tracking L1 CT1

1. 2. 3.
3. Phase Check Mode: REV playback
test tape P-4-A100 (100 kHz, 10 dB) R-CH oscilloscope 47 k
Playback the standard tape in FWD mode. Adjust the variable resistor of the motor (M691) until frequency counter reading is from 2,985 to 3,015 Hz. Confirm that the freqency difference between the tape top and end is within 3 %.
30% amplitude modulation by 400 Hz signal Output level: as low as possible

FM section

FM RF SSG
FM TRACKING ADJUSTMENT Adjust for a maximum defection of level meter. L1 CT1 87.5 MHz 108 MHz
Measurement Point: MAIN board (Side B)

to FM RF (FM IN)

L4: AM Reception Frequency coverage

47 k LINE

[AEP/IT/UK/E model]
Output level: as low as possible VTVM 32 LW Tracking CT5
Output Pin Load impedance Output signal level Test tape Test Tape P-4-A100 WS-48A
Oscilloscope Lissajous pattern

MW Tracking CT4 L3 (MW)

L3 (LW)

in phase

set HEADPHONES
Used for REC/PB/ERASE Head azimuth 10 kHz, -10 dB and phase adjustment. 3 kHz, 0 dB Tape speed adjustment

Signal

Note: Adjustment must be completed by cw turning of adjustment screw. After the adjustment, lock the screws with locking compound. 4. Repeat steps 1 to 3 FWD playback mode. 5. Check that phase difference between L-CH and R-CH is from o to 90 degrees. 6. After the adjustments, apply suitable locking compound to the pats adjusted. Adjustment Location:
Repeat the proceduresin each adjustment several times for the maximum level meter indication. The frequency coverage and tracking adjustments should be finally done by the trimmer capacitors. ) : US/Canadian model
CT3: LW Reception Frequency Coverage CT1 FM Tracking L1 JW126

TAPE RECODER SECTION

0 dB = 0.775V
Record/Playback Head Azimuth Adjustment Note: Start adjustment after head has changed the direction. (When head is positioned in the FWD direction of tape running, start adjustment with REV.) The adjustment must be ended with cw turning of adjustment screw. Procedure: 1. Mode : REV playback
test tape P-4-A100 (10KHz, 10dB) level meter set 47 k +
MW/AM RECEPTION FREQUENCY COVERAGE CHECK 531 kHz 1,611 kHz Frequency indication (530 kHz) (1,710 kHZ) Digital voltmeter reading Adjustment AEP/Italian/UK/E model LW RECEPTION FREQUENCY COVERAGE CHECK Frequency indication 151 kHz 273 kHz Digital voltmeter reading 0.6 to 0.7 V 4.7 to 5.7 V Adjustment CT3 check ( ) : US/Canadian model 0.6 to 1.2 V (0.9 to 1.0 V) L4 4.5 to 5.5 V (5.2 to 6.2 V) check
L2: FM Reception Frequency Coverage
MW Reception Frequency Coverage

Adjustment screw (FWD)

Adjustment screw (REV)

LINE OUT

MW/AM TRACKING ADJUSTMENT Adjust for a maximum defection of level meter. L3 CTkHz (620 kHz) 1,404 kHz (1,400 kHz)

SECTION 7 DIAGRAMS

BLOCK DIAGRAM

TUNER/CD SECTION

CIRCUIT BOARD LOCATION

AU7.5V

ANT1 FM TELESCOPIC ANTENNA

FM/AM FRONT-END IC1 9

CF22 5

VCC1 VCC2

CD MOTOR board
FL1 B.P.F 1 L1 AU7.5V D1 23

FM RF I

Q23(AEP,IT,UK,E) Q18(US,CND) FM MIX MIX OUT 3 CF1 RF IF AMP CF2 6
FM DET FM/AM BUFFER MPX FM MPX MUTE 11 12

L-CH R-CH

MAIN board

FM RF O

TO TC SECTION

CFT1 7

AM DET ST IND IF BUFFER 10 Q15 MUTE

CONTROL board

D2 L2 AEP,IT,UK,E Model L3 FERRITE-ROD ANTENNA Q1 BUFFER Q13 PD1 D5 Q2 IC 1 AU7.5V 24

FM OSC

L3 FERRITE-ROD ANTENNA

OSC 24

17 FM 16 AM
PLL 14 IC2(AEP,IT,UK,E) Q12(AEP,IT, IC3(US,CND) UK,E) Q3(US,CND) P1 9

Q16 MUTE

18 AU7.5V MUTE SWITCH Q18

AM MIX TU5V

D3 Q10(AEP,IT, UK,E) Q2(US,CND)
Q9(AEP,IT,UK,E) Q1(US,CND) TU7.5V H FREQ CUT AEP,IT,UK,E

18 VDD 22

AM OSC

LAMP board

Q6 AU7.5V

QMW-H Q22 Q3 LW-H Q21

:CD :PB (MD) :REC (MD)

TONE TAPE L MATRIX SURROUND
Q104 Q321 CD/LINE CONTROL CD5V D304 D303

POWER AMP IC304

J301 PHONES

:LINE R-CH :Same as L-CH

2 STBY 5 Q325

TAPE 17 LINE/TUNER

M/D HEAD

NAB 5 REC 4

13 CONTROL 14

LATCH DATA CLK

BASS DET

D306 L SPEAKER R

REC 21 Q406,408,409 Q411,413 D401

TAPE 15 D402

Q313,314 STBY SWITCH AU7.5V AMS ICLOGIC 5

23 Q324 AUDIO MUTE

D811 OPR/ BATT S817,825-830 FUNCTION SWITCH S818-823 FUNCTION SWITCH S809-816 FUNCTION SWITCH S801-807 FUNCTION SWITCH CD 8.5V MO 8.5V REG Q902 R+B +B (IC304) D301
PB/REC SWITCH T401 Q403 BIAS OSC Q405,410 BIAS SWITCH Q401 Q402 AU7.5V

Q328 AMS MUTE

ISS CONTROL S691 HALF S692 TYPE II (CrO2) S694 ERASE PROOF (SIDE A) S695 ERASE PROOF (SIDE B) Q362 Q363 MOTOR DRIVE PH691 END DET Q361 S696 HEAD POSITION MO 8.5V
D803 Q101 PB EQ SWITCH RA5V D361 Q322 LED DRIVE PM691 M691 TAPE SPEED D802 D801 BU +B 3 AU 7.5V REG Q901

Q323 D809 D810

Q805 WAKE-UP CONTROL

IC309 BACK-UP 5V REG 1 2

D807 D808

Q318,319 Q365 PL DRIVE

RESET IC803 2
1 COM5V REG Q315 T901 POWER D901-904 TRANSFORMER D314 D313 RECT J901 AC IN

SXXX OPEN/CLOSE

D805 D806 CD5V

LED DRIVE

ICIR RECEIVER 3 2

Q316,317 RMC +B REG CHK

DLINE CD RADIO 83 REC 86 TAPE 15 PL CONT 100 TAPE END 14 T MOTOR CONT 95 A MUTE 98 VR CLK VR CE VR DATA 10 P CONT EP(A) EP(B) HALF CD OP/CL 17 T HEAD POS KEY2 KEY1 WP KEY4 KEY3 AMS 38 RESET 3 RMC 2 REG CHK 34 8.5V CHK
D907 MAIN BATT UM1.5Vx8 12V
92 CLK OUT X802 32.768kHz 93 CLK IN

Q311,312 B/L SWITCH

B/L CONT 84

PL801,802 LCD BACK LIGHT

D906 BACK-UP BATT UM1.5Vx4 6V
37 R SHIFT X801 4.21MHz OSC Q803,OSC OUT 40 OSC IN IC801(2/2) SYSTEM CONTROL

SEG0 SEG26 COM0 COM3

LCD801 LIQUID CRYSTAL DISPLAY PANEL
7-17. IC PIN FUNCTION DESCRIPTION

IC801 CXP83124A-021Q

Pin No. Pin Name C-SCOR REG-CHK RMC C-XRST C-XLAT C-DATA B-MUTE C-CLK C-SENSE 1 P-CONT C-SQCK C-SQSO C-SENSE 2 T-MOTOR CONT PL-CONT HALF (M/D) T-HEAD POS NC Write protect (A) Write protect (B) R-ST R-CLK R-DATA R-CE R-CONT AMS CD-OP/CL NC KEY 1 KEY 2 KEY 3 KEY 4 +8.5V-CHK INIT Destination R-SHIFT RESET OSC-OUT OSC-IN GND NC NC V REF GND VDDL VDD3 VDD2 VDD1 COM0 I/O I I I O O O O O I O O O I O O I I I I I O O O I I O I I I I I I I O I I O I I I I I O Ground LCD drive bias control terminal Bias power source supply terminal for LCD drive Bias power source supply terminal for LCD drive Bias power source supply terminal for LCD drive LCD common output Reset 4.19 MHz input 4.19 MHz input Ground Not used (open) Not used (open) Not used (open) Key input Key input Key input Key input DC voltage check INITIAL Destination Radio destination read-in input Not used (open) Write protect (A) Write protect (B) Tuner stereo receive signal PLL IC clock output PLL IC data output PLL IC chip enable output PLL IC data input Not used (open) Tape exist/not exist check Remote control input signal CD-system reset CD DSP for command latch CD DSP command date output CD and TUNER mute output CD DSP for command CLK output CD SENSE input Regulator control CD SUB-Q read-out clock CD-SQSO data input CD SENSE input CD DSP command date output Description

Pin No. to 100

Pin Name COM1 COM2 COM3 SEG0 to SEG26 NC NC REC B/L-CONT LINE TAPE RADIO CD VDD NC GND CLK OUT CLK IN NC A-MUTE VR-DATA VR-CLK VR-CE WP TAPE END
I/O O O O O O O O O O O I I O O O O I I LCD common output LCD common output LCD common output LCD common output Not used (open) Not used (open) Record bias power source supply B/L-CONTROL LIFE FUNCTION output TAPE FUNCTION output RADIO FUNCTION output CD FUNCTION output Power supply Not used (connected to VDD) Ground 32 kHz output 32 kHz output Not used (open) AUDIO MUTE terminal VOLUME DATA output VOLUME CKL output terminal VOLUME ENABLE output terminal -COM WAKE UP terminal Tape end check

Description

31 Vcc

NC FIN

IC703 BA6898S

BIAS IN BIAS

7-18. BLOCK DIAGRAMS

13.3K 10K D.BUF

VO1(+)

VO2() 9

LEVEL SHIFT

VO2(+)

REGULATOR 14 REG OUT

DRIVER-MUTE

8 GND 10
REGULATOR BIAS T.S.D. MONITOR

13.3K LEVEL SHIFT OP-AMP

IC302 BH3854AS

VO4(+)

OP IN()

OP OUT

D.BUF 13.3K

VO3(+)

IC3 BU2615S

IC1 TA2008AN

FM MPX AM RF AM OSC FM OSC BUFF BUFF IF BUFF AF BUFF

AM/FM ST/MONO SW

1/801V FM MIX AM MIX AM DET

LEVEL DET

FM DET

ST DET

IC702 CDX2529Q
VPCO1 VPCO2 EMPHI WDCK PCMDI
FSTT 69 C4M 70 RF 44 ASYI 46 ASYO 47 ASYE 48 BIAS 45

Clock Generator

Error Corrector EFM demodurator

D/A Interface

RMUT LMUT

Serial-In Interface

Timing Logic

Asymmetry Corrector

16K RAM Digital OUT Over Sampling Digital Filter

89 XTAI 90 XTAO 6 CKOUT

XPCK 60 FILO 39 FILI 40 PCO 38 CLTV 42

Digital PLL

Sub Code Processor

3rd-Order Noise Shaper

FOK 23 SEIN 13 CNIN 14

Servo Auto Sequencer

CPU Interface

Digital CLV

17 CLKO DATO XLTO
18~SPOA~D SENS EXCK SCOR XLAT SBSO DATA CLOK XLON SQSO

7 SQCK

71 DOUT MDP MDS LOCK XROF PWMI MON

93 LOUT2

AIN2 AOUT2

86 LOUT1

AOUT1 AIN1

IC303 LA2010

IC701 CXA1992BR

PD2 IV AMP

PD1 IV AMP

RF SUMMING AMP + +

FE_BIAS 40

VCC APC

VEE LASER POWER CONTROL F IV AMP VCC FE AMP + +

E IV AMP +

BAL4 IFB1 IFB2 IFB3 IFB4 IFB5 IFB6

BAL1 BAL2 BAL3

+ + +
FO BIAS WINDOW COMP VEE LEVEL 9

VEE 44

TOG1 TOG2 TOG3 TOG4

TEO 45

TRK GAIN WINDOW COMP

E-F BALANCE WINDOW COMP

LPF1 46
TEI 47 + FOH FOL TGH TGL BALH BALL ATSC TZC FZC DFCT TM1 TDFCT 50 VCC TG1 TRACKING PHASE COMPENSATION

ATSC 48

ATSC WINDOW COMP TZC COMP

TZC 49

VC 51 VCC + FZC 52
+ VEE FOCUS PHASE COMPENSATION DFCT FZC COMP + FS2 Charge up TG2 FS1 VCC

TM3 VEE

FSET +

3 FDFCT

6 FE_O

7 FE_M

8 SRCH

10 TG2

11 FSET

12 TA_M

13 TA_O

+ 26 SENS2 +

+ + + +

VCC TTL

FOK TTL

VEE IIL

IIL DATA REGISTER INPUT SHIFT REGISTER SENS SELECTOR OUTPUT DECODER

IFB1-6 BAL1-4 TOG1-4

VCC TM4

VCC TM6

14 TM2

SECTION 8 EXPLODED VIEWS

NOTE: -XX, -X mean standardized parts, so they may have some differences from the original one. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. Abbreviation CND : Canadian IT : Italian

Ver 1.2 1999.10

The mechanical parts with no reference number in the exploded views are not supplied. Hardware (# mark) list and accessories and packing materials are given in the last of this parts list.
When indicating parts by reference number, please include the board name. The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.
8-1. FRONT CABINET SECTION

10 #13

Ref. No. 9 * 10 * 10 * 11 12
Part No. X-3376-357-1 X-3376-361-1 3-017-465-01 X-3375-359-1 1-505-742-11 1-501-480-11 3-017-470-01 3-017-473-01 3-017-877-11 A-3321-154-A
Description CABINET SUB ASSY, FRONT HOLDER SUB ASSY, JACK SPRING, CASSETTE OPEN HOLDER SUB ASSY, CASSETTE SPEAKER (8CM)

Remarks

Ref. No. * 20
Part No. 3-017-456-41 3-017-456-51 X-3376-363-1 3-017-457-11 3-017-461-01 3-939-030-01 3-939-031-01 1-782-632-11 X-3374-296-1 3-014-503-01
Description BUTTON, POWER (US,E) BUTTON, POWER (AEP,UK) BUTTON SUB ASSY, CONTROL BUTTON, VOLUME BRACKET, OP/CLOSE CATCHER, PUSH SPRING, PUSH CATCHER RETURN WIRE, PARALLEL (FFC) (12 CORE) WINDOW SUB ASSY, LCD FOOT
ANTENNA, TELESCOPIC LID, BATTERY CASE WINDOW, AZIMUTH PLATE (P), JACK SWITCH BOARD, COMPLETE (US,CND,E) *

A-3321-191-A SWITCH BOARD, COMPLETE (AEP,IT,UK) 3-017-462-01 BRACKET, JACK 3-351-377-11 GEAR, DAMPER
3-703-044-26 LABEL, CAUTION (US,CND) 3-839-640-00 CUSHION
8-2. REAR CABINET SECTION 54

F901 #1 T901 #4

#6 not supplied

MF-D55-144 #2

Ref. No. * * * * * 53 Part No. 1-666-855-11 1-666-855-21 A-3321-150-A A-3293-875-A 1-666-856-11 1-666-856-21 3-017-448-01 1-666-860-11 1-666-860-21 1-666-861-11 1-666-861-21 3-017-438-01 3-017-437-01 A-3321-151-A A-3321-189-A 3-017-445-01 A-3321-148-A A-3321-186-A 3-017-443-01 1-667-132-11 Description Remarks Ref. No. * * 68 * 73 ! F901 ! F901 ! T* 61 * * 63 CHASSIS, TU CONTROL BOARD, COMPLETE(US,CND) CONTROL BOARD, COMPLETE (AEP,IT,UK,E) BUTTON, SOUND LAMP BOARD (US,CND) ! T901 J301
Part No. 1-667-132-21 3-017-440-01 3-017-449-01 3-017-436-01 3-017-436-11 3-017-441-01 A-3293-842-A A-3293-869-A 1-533-233-21 3-017-439-01
Description LAMP BOARD (AEP,IT,UK,E) BRACKET (L), HANDLE BRACKET (R), HANDLE CABINET, REAR (AEP,IT,UK,E) CABINET, REAR (US,CND) TERMINAL, ANT TC BOARD, COMPLETE (US,CND) TC BOARD, COMPLETE (AEP,IT,UK,E) HOLDER, FUSE SPRING (-) (L), BATTERY
TERMINAL BOARD (US,CND) TERMINAL BOARD (AEP,IT,UK,E) POWER BOARD, COMPLETE (US,CND) POWER BOARD, COMPLETE (AEP,IT,UK,E) H/P BOARD (US,CND) H/P BOARD (AEP,IT,UK,E) HANDLE BATTERY (L) BOARD (US,CND) BATTERY (L) BOARD (AEP,IT,UK,E) BATTERY (S) BOARD (US,CND) BATTERY (S) BOARD (AEP,IT,UK,E) SPRING (+.-) (S), BATTERY SPRING (+.-) (L), BATTERY TUNER BOARD, COMPLETE (US,CND) TUNER BOARD, COMPLETE (AEP,IT,UK,E)
* * 55 * 55 * 56 * 58 * 59 * 59
3-939-057-01 SPRING (-), BACK UP 3-831-441-99 CUSHION, SPEAKER 1-532-505-31 FUSE (5A 250V) (AEP,IT,UK,E) 1-533-420-11 FUSE, GLASS CYLINDRICAL(DIA.5) (5A 125V) (US,CND) 1-431-483-11 TRANSFORMER, POWER (US,CND) 1-431-484-11 TRANSFORMER, POWER (AEP,IT,UK,E) 1-566-891-11 JACK (H/P JACK)
The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.
8-3. CD MECHANISM SECTION (KSM-213CDM/M-S)

118 118

not supplied

KSM-213 CDM

110 117

108 116

Ref. No. * 100 * 108
Part No. A-3293-850-A A-3293-877-A 3-938-884-01 3-017-878-01 1-692-960-11 3-017-450-01 3-017-472-11 1-452-732-11 3-016-397-01 3-911-135-01

Ref. No. 117 118

Part No. 3-351-377-11 3-931-379-21 3-931-379-31 3-910-116-01 1-782-629-11 1-782-630-11 1-782-627-11 1-782-628-11 1-782-631-11 3-831-441-99
Description GEAR, DAMPER RUBBER, VIBRATION PROOF RUBBER, VIBRATION PROOF COVER, CD WIRE, PARALLEL (FFC) (14 CORE) WIRE, PARALLEL (FFC) (13 CORE) WIRE, PARALLEL (FFC) (27 CORE) WIRE, PARALLEL (FFC) (20 CORE) WIRE, PARALLEL (FFC) (16 CORE) CUSHION, SPEAKER

Description BRACKET (MM) BELT FLYWHEEL (R) ASSY SCREW (H) FLYWHEEL (L) ASSY WASHER (C) SPRING (K) SCREW (F) ARM (FR) REFLECTOR GEAR (REF) GEAR (A) GEAR (P) GEAR (FR) CLUTCH ASSY GEAR (IDL) GEAR (CAM) MOTOR ASSY SOLENOID, PLUNGER

BATTERY (L) CD MOTOR

BATTERY (S) CONTROL
SECTION 9 ELECTRICAL PARTS LIST
Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. -XX, -X mean standardized parts, so they may have some difference from the original one. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. CAPACITORS: uF: F Remarks Ref. No. C820 C822 C823 C824 C825 C826 C827 C828 C829 C830 C831 C832 C833 C834 C835 C836 C837 C838 C839 C841 C842 C843 C844 C845 Part No. 1-102-960-00 1-162-294-31 1-162-294-31 1-162-294-31 1-136-165-00 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 1-162-294-31 RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable COILS uH: H SEMICONDUCTORS In each case, u: , for example: uA.: A. , uPA. , PA. , uPB. , PB. , uPC. , PC. , uPD., PD. Description CERAMIC CERAMIC CERAMIC CERAMIC FILM CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC 24PF 0.001uF 0.001uF 0.001uF 0.1uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 0.001uF 5% 10% 10% 10% 5% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% Remarks 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V (US,CND) 50V 50V 50V 50V 16V
Abbreviation CND : Canadian IT : Italian Part No. Description

Ref. No. * *

1-666-860-11 BATTERY (L) BOARD (US,CND) ***************** 1-666-860-21 BATTERY (L) BOARD (AEP,IT,UK,E) *****************
3-017-439-01 SPRING (-) (L), BATTERY ************************************************************ * * 1-666-861-11 BATTERY (S) BOARD (US,CND) ***************** 1-666-861-21 BATTERY (S) BOARD (AEP,IT,UK,E) ***************** 3-939-057-01 SPRING (-), BACK UP < CONNECTOR > CN903 1-564-505-11 PLUG, CONNECTOR 2P CN904 1-564-506-11 PLUG, CONNECTOR 3P ************************************************************ * 1-639-678-12 CD MOTOR BOARD ****************
1-564-722-11 PIN, CONNECTOR (SMALL TYPE) 6P 1-572-085-11 SWITCH, LEAF ************************************************************ * * A-3321-148-A CONTROL BOARD, COMPLETE (US,CND) ************************* A-3321-186-A CONTROL BOARD, COMPLETE (AEP,IT,UK,E) ************************* 3-017-444-01 HOLDER, LCD 3-019-236-01 ILLUMINATOR (LCD) 7-685-535-14 SCREW +BTP 2.6X10 TYPE2 N-S < CAPACITOR >

< TRANSFORMER > T401 1-433-372-11 TRANSFORMER, BIAS OSCILLATION ************************************************************* * * 1-666-855-11 TERMINAL BOARD (US,CND) *************** 1-666-855-21 TERMINAL BOARD (AEP,IT,UK,E) *************** < CAPACITOR > C421 C441 C442 1-162-294-31 CERAMIC 1-126-964-11 ELECT 1-162-851-11 CERAMIC < CONNECTOR > CN441 * CN442 1-564-723-11 PIN, CONNECTOR (SMALL TYPE) 7P 1-564-719-11 PIN, CONNECTOR (SMALL TYPE) 3P < DIODE > D441 8-719-067-15 DIODE SLR-342MGTH7 (MD LINE) < FERRITE BEAD > FB401 1-410-397-21 FERRITE BEAD INDUCTOR < IC > IC441 8-749-921-12 IC GP1F32T < JACK > J441 J442 1-566-891-21 JACK (LINE IN) 1-566-891-21 JACK (LINE OUT) < COIL > L401 L402 1-410-509-11 INDUCTOR 1-410-509-11 INDUCTOR < RESISTOR > R441 1-249-407-11 CARBON < SWITCH > S441 1-570-940-11 SWITCH, KEY BOARD (MD LINE) ************************************************************* * A-3321-151-A TUNER BOARD, COMPLETE (US,CND) ********************** 1-533-313-11 HOLDER, FUSE < CAPACITOR > 150 10uH 10uH 0.001uF 10uF 0.1uF 10% 20% 10% 50V 50V 16V

CF1 CF2 CF3 CF4

1-760-127-11 1-760-127-11 1-760-127-11 1-579-762-11
FILTER, CERAMIC FILTER, CERAMIC FILTER, CERAMIC VIBRATOR, CERAMIC < COMPOSITION CIRCUIT BLOCK >

C2 C3 C4 C5 C7

1-162-294-31 1-162-306-11 1-102-514-11 1-162-203-31 1-161-055-00
0.001uF 0.01uF 22PF 15PF 0.022uF

10% 30% 5% 5% 10%

50V 16V 50V 50V 50V
1-239-173-11 ENCAPSULATED COMPONENT < CONNECTOR >
1-695-374-31 PIN, CONNECTOR (PC BOARD) 13P
Ref. No. Part No. Description < TRIMMER > CT1 CT2 1-141-411-11 CAP, ADJ 20PF 1-141-411-11 CAP, ADJ 20PF < DIODE > D1 D2 D3 D6 D7 8-719-050-72 8-719-050-72 8-719-050-69 8-719-991-33 8-719-991-33 DIODE DIODE DIODE DIODE DIODE KV1370NT KV1370NT KV1520N 1SS133T-77 1SS133T-77 R35 R35 R37 R38 R39 R40 R41 R42 R43 R46 R55 R56 R57 R58 R59 5% 1/4W F R60 R66 1-249-417-11 1-249-421-11 1-249-429-11 1-249-421-11 1-249-429-11 1-249-429-11 1-249-417-11 1-249-417-11 1-249-437-11 1-249-437-11 1-249-421-11 1-249-407-11 1-249-399-11 1-249-411-11 1-249-437-11 CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON 1K 2.2K 10K 2.2K 10K 10K 1K 1K 47K 47K 2.2K 330 47K 4.7K 47K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/4W F 1/4W F 1/4W 1/4W F 1/4W 1/4W 1/4W F 1/4W F 1/4W 1/4W 1/4W F 1/4W F 1/4W F 1/4W 1/4W 1/4W F 1/4W Remarks Ref. No. R26 R27 R28 R29 R30 Part No. 1-249-425-11 1-249-429-11 1-249-437-11 1-249-415-11 1-249-412-11 Description CARBON CARBON CARBON CARBON CARBON 4.7K 10K 47K 5% 5% 5% 5% 5% Remarks 1/4W F 1/4W 1/4W 1/4W F 1/4W F
< FILTER > FL1 1-236-022-11 FILTER, BAND PASS < IC > IC1 IC3 8-759-386-02 IC TA2008AN 8-759-290-61 IC BU2615S < JUMPER RESISTOR > JW22 1-249-421-11 CARBON < COIL > 2.2K

! 151 8-848-483-05 HRPE101 1-500-480-11 J301 1-566-891-11 M691 X-3374-291-1 M702 X-2625-769-1
! T901 1-431-483-11 TRANSFORMER, POWER (US,CND) ! T901 1-431-484-11 TRANSFORMER, POWER (AEP,IT,UK,E) ************************************************************* ACCESSORIES & PACKING MATERIALS ******************************** ! ! ! ! 1-590-147-11 1-690-952-21 1-696-820-21 1-770-019-11 3-704-222-11 CORD, POWER (CND) CORD, POWER (US) CORD, POWER (AEP,IT,UK,E) ADAPTOR, CONVERSION PLUG 3P (UK) LABEL, SERIAL NUMBER (PRINTER)
3-860-693-11 MANUAL, INSTRUCTION (US,CND) (ENGLISH) 3-860-693-21 MANUAL, INSTRUCTION (CND) (FRENCH) 3-860-693-31 MANUAL, INSTRUCTION (AEP,UK,E) (ENGLISH,SPANISH) 3-860-693-41 MANUAL, INSTRUCTION (AEP,E) (FRENCH,GERMAN) 3-860-693-51 MANUAL, INSTRUCTION (AEP) (DUTCH,PORTUGUESE) 3-860-693-61 MANUAL, INSTRUCTION (AEP) (SWEDISH,FINNISH) 3-860-693-71 MANUAL, INSTRUCTION (IT) (ITALIAN) 4-991-047-01 LID, BATTERY CASE (FOR REMOTE COMMANDER) 8-917-611-90 REMOCON RMT-CD5AD SET (AEP,IT,UK,E) 8-917-612-90 REMOTE COMMANDER RMT-CD5A SET (US,CND) ************************************************************* ************** HARDWARE LIST ************** SCREW +BVTP 3X10 TYPE2 IT-3 SCREW +BTP 2.6X10 TYPE2 N-S SCREW +BTP 2.6X6 TYPE2 N-S SCREW +B 3X10 SCREW +BVTP 3X14 TYPE2 N-S
1-249-404-00 CARBON 1-249-429-11 CARBON < VIBRATOR >
X1 1-760-130-11 VIBRATOR, CRYSTAL (75kHz) *************************************************************
7-685-903-31 SCREW +PTPWH 3X10 TYPE2 7-685-533-19 SCREW +BTP 2.6X6 TYPE2 N-S 7-685-646-79 SCREW, TAPPING +BV 3X8

Sony Corporation

9-923-270-11
Personal A&V Products Company
98C1690-1 Printed in Japan 1998.3 Published by Quality Engineering Dept. (Shibaura)

1998.11

SUPPLEMENT-1
File this supplement-1 with the Service Manual.
The following parts are changed to the new parts from the serial numbers as described below. The new and former parts have different colors.

(SPM-98011)

Destination US Model AEP Model UK Model E Model
Serial No. 7136231 to 7136531 to 7138299 to 7122176 to
: indicates changed portion
Description Remarks Ref. No. 15 Part No. 15 X-3375-238-1 CABINET SUB ASSY, FRONT X-3375-236-1 HOLDER SUB ASSY, JACK X-3375-239-1 HOLDER SUB ASSY, CASSETTE 3-017-456-11 BUTTON, POWER (US,CND,E) 3-017-456-21 BUTTON, POWER (AEP,IT,UK) X-3375-237-1 BUTTON SUB ASSY, CONTROL 3-017-457-01 BUTTON, VOLUME
Description Remarks X-3376-357-1 CABINET SUB ASSY, FRONT X-3376-361-1 HOLDER SUB ASSY, JACK X-3376-359-1 HOLDER SUB ASSY, CASSETTE 3-017-456-41 BUTTON, POWER (US,E) 3-017-456-51 BUTTON, POWER (AEP,UK) X-3376-363-1 BUTTON SUB ASSY, CONTROL 3-017-457-11 BUTTON, VOLUME

9-923-270-82

98K1690-1 Printed in Japan 1998.11 Published by Quality Engineering Dept. (Shibaura)