ZS-D55

SERVICE MANUAL

Ver 1.0 2000.07

US Model Canadian Model

TAPE Section CD Section

Model Name Using Similar Mechanism Tape Transport Mechanism Type Model Name Using Similar Mechanism MD Mechanism Type Optical Pick-up Type
ZS-D50 MF-ZSD55 ZS-D50 CDM-2411AAA DAX-01A2

SPECIFICATIONS

AUDIO POWER SPECIFICATIONS POWER OUTPUT AND TOTAL HARMONIC DISTORTION With 12 loads, both channel driven from 150 - Hz; rated 4 W per channel-minimum RMS power, with no more than 10 % total harmonic distortion in AC operation. Other Specifications CD player section System Compact disc digital audio system Laser diode properties Material: GaAlAs Wave length: 780 nm Emission duration: Continuous Laser output: Less than 44.6 W (This output is the value measured at a distance of about 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture.) Spindle speed 200 r/min (rpm) to 500 r/min (rpm) (CLV) Number of channels 2 Frequency response 20 - Hz +0.5/1.2 dB Wow and flutter Below measurable limit Radio section Frequency range FM: 87.6 - 108 MHz AM: 530 - kHz Antennas FM: Telescopic antenna AM: Built-in ferrite bar antenna Cassette-corder section Recording system 4-track 2 channel stereo Fast winding time Approx. 112 s (sec.) with Sony cassette C-60 Frequency response TYPE I (normal): 50 - Hz General Speaker Full range: 8 cm (in.) dia., 12 , cone type x 2 Input LINE IN jack (stereo minijack) Minimum input level 138 mV Outputs Headphones jack (stereo minijack) For 8 - 32 impedance headphones LINE OUT jack (stereo minijack) Rated output level 138 mV at load impedance 47 k OPTICAL DIGITAL OUT (CD) (optical output connector) Wavelength: 630 - 690 nm Power output (excluding US model) 4.5 W + 4.5 W (at 12 , 10% harmonic distortion) Continued on page 2

PERSONAL AUDIO SYSTEM

Power requirements For personal audio system: 120 V AC, 60 Hz 12 V DC, 8 size D (R20) batteries For memory back-up: 6 V DC, 4 size AA (R6) batteries For remote control: 3 V DC, 2 size AA (R6) batteries Power consumption AC 22 W Battery life For personal audio system FM recording Sony R20P: approx. 6 h Sony alkaline LR20: approx. 12 h Tape playback Sony R20P: approx. 3 h Sony alkaline LR20: approx. 6 h CD playback Sony R20P: approx. 1.5 h Sony alkaline LR20: approx. 3 h
Dimensions (incl. projecting parts) Approx. 486 x 244 x 177 mm (w/h/d) (x x inches) Mass (incl. batteries) Approx. 6.2 kg (13 lb. 11 oz) Supplied accessories AC power cord (1) Remote control (1) Design and specifications are subject to change without notice.

TABLE OF CONTENTS

Specifications... 1 3-22. BATT Board... 16
1. SERVICE NOTE... 3 2. GENERAL... 4 3. DISASSEMBLY
3-1. Cabinet Rear ASSY, Cabinet Front ASSY. 6 3-2. Power Board, P/T In Board, P/T Out Board, BATT S Board... 7 3-3. Tuner Board.. 7 3-4. Jack Board... 7 3-5. Audio Board.. 8 3-6. CD Board... 8 3-7. TC Board.. 9 3-8. Cabinet Top ASSY.. 9 3-9. H/P Board... 10 3-10. TC/M Board.. 10 3-11. MD Block ASSY.. 11 3-12. TC LED (L) Board, TC LED (R) Board, TC Key Board... 11 3-13. TC RF Board, Head Relay Board, Belt FR, Belt BR, Capstan/Reel Motor (M691).. 12 3-14. CD Chassis ASSY... 12 3-15. CD Block Section... 13 3-16. Loading Board... 13 3-17. Tray ASSY, CD... 14 3-18. Optical Pick-up Block, Pick-up Relay Board. 14 3-19. Panel DECO ASSY.. 15 3-20. Control Board, JOG LED1 Board, JOG LED2 Board.. 15 3-21. Key Board... 16

4. TEST MODE... 17 5. ADJUSTMENTS
5-1. Mechanical Adjustmens.. 18 5-2. Electrical Adjustments... 19

6. DIAGRAMS

6-1. Explanation of IC Terminals.. 6-2. Block Diagrams (Tape, Main Section). 6-3. Block Diagrams (Tuner, CD Section).. 6-4. Printed Wiring Boards (Main Section). 6-5. Schematic Diagram (Main Section).. 6-6. Schematic Diagram (CD Section). 6-7. Printed Wiring Boards (CD Section).. 6-8. Printed Wiring Boards (Contorl Section).. 6-9. Schematic Diagram (Control Section).. 6-10. Printed Wiring Boards (Tuner Section). 6-11. Schematic Diagram (Tuner Section).. 52

7. EXPLODED VIEWS

7-1. Rear Cabinet Section.. 7-2. Front Cabinet Section.. 7-3. CD Block Section... 7-4. Top Cabinet Section.. 7-5. Mechanism Deck Section (1/2).. 7-6. Mechanism Deck Section (2/2). 7-7. CD Section... 7-8. Optical Pick-up Section.. 66 67
8. ELECTRICAL PARTS LIST.. 68
SAFETY CHECK-OUT (US Model)
After correcting the original service problem, perform the following safety check before releasing the set to the customer : Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

SECTION 1 SERVICE NOTE

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe more than 30 cm away from the objective lens.
LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5mA (500 microampers). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)

To Exposed Metal Parts on Set
LASER DIODE AND FOCUS SEARCH OPERATION CHECK 1. Close the tray for CD. 2. Press CD u button. 3. Confirm the laser diode emission while observing the objecting lens. When there is no emission, Auto Power Control circuit or Optical Pick-up is broken. Objective lens moves up and down once for the focus search. CAUTION DURING WHEN MOUNTING THE PULLEY FOR THE LOADING MOTOR Make the following adjustment when mounting the loading motor (part number : 1-698-999-11) and motor pulley (part number : 2627-174-01) of the CD section.

0.15 F

AC voltmeter (0.75V)
Earth Ground Fig. A. Using an AC voltmeter to check AC leakage.
Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat.
SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPLMENTS PUBLIS PAR SONY.
Specification : A = 0.9 to 1.1mm

SECTION 2 GENERAL

LOCATION AND FUNCTION OF CONTROLS
FRONT PANEL : CD/RADIO/TAPE section

5 qf qd qs qa 0

1 Tape operation buttons z/X (REC/REC PAUSE) m, M (FF/REW, AMS) x (STOP) b, B (PLAY) 2 Cassette lid 3 Z PUSH OPEN/CLOSE
4 COUNTER RESET button 5 DIR MODE button 6 JOG dial 7 Z CD OPEN/CLOSE button 8 Radio operation buttons Tune m, M + 9 CD tray
0 AUTO PRESET button qa CANCEL button qs CD DUB button qd CD operation buttons u (PLAY/PAUSE) x (STOP) qf BAND button
FRONT PANEL: TIMER/COM section

qgqh e;

qj qk qlw;wa

wl wk wj wh ws wd wf wg

qg STANDBY button qh OPR/BATT indicator qj Display window qk DISPLAY button ql Remote control receiver w; CLOCK button wa VOL +, buttons ws MEGA BASS button
wd MODE buttion wf ENTER MEM button wg TIMER button wh SLEEP button wj MD(LINE) button wk SOUND button wl POWER button e; i (Headphones) jack (stereo mini jack)

REAR PANEL

ea es ed ef
ea LINE OUT jack es LINE IN jack ed OPTICAL DIGITAL OUT(CD) jack ef OPTICAL DIGITAL OUT(CD) jack cover socket eg FM telescopic antenna eh AC IN - jack ej Battery compartment Remote commander

1 FUNCTION button Each time you pressed, the function changes in the order CD Tape Radio Line CD
2 Z CD OPEN/CLOSE button 3 Number buttons 4 MODE button 5 Radio operation buttons TUNE +, button BAND 6 CD operation buttons., > (AMS/SEARCH) N (PLAY) X (PAUSE) x (STOP) 7 Tape operation buttons x (STOP) b, B (PLAY) z/X (REC/REC PAUSE) m, M (FF/REW, AMS) 8 POWER button (AC only) Active only when you use the set with AC power source. 9 MEGA BASS button 0 VOL +, button qa SOUND button

SECTION 3 DISASSEMBLY

z The equipment can be remo

ved using the f

ollo wing pr ocedure.

< MAIN SECTION >

Cabinet Rear ASSY Set Cabinet Front ASSY BATT L board Power board, P/T in board, P/T out board, BATT S board Tuner board Jack board Audio board Cabinet Top ASSY CD board TC board H/P board TC/M board MD block ASSY
TC key board, TC LED (L) board, TC LED (R) board TC RF board, Head relay board, Belt FR, Belt BR, Motor (M691) CD block section Panel DECO ASSY

CD chassis ASSY

Control board, JOG LED 1 board, JOG LED 2 board

Key board

< CD BLOCK SECTION >
CD block section Note : Follo w the disassemb Tray ASSY, CD Loading board ly pr ocedure in the n umerical or der given. Optical pick-up block, Pick-up relay board

<MAIN SECTION>

3-1. CABINET REAR ASSY, CABINET FRONT ASSY
3 Screws +BVTP 2 Screws +BVTP 1

Handle

Cabinet front ASSY

3 Screws +BVTP 3 14

Cabinet rear ASSY
3-2. POWER BOARD, P/T IN BOARD, P/T OUT BOARD , BATT S BOARD

Power board

6 Claw Screws +BVTP 3
P/T OUT board P/T IN board
BATT S board Cabinet rear ASSY

3-3. TUNER BOARD

3-4. JACK BOARD

Tuner board

Jack board

1 Claws

3-5. AUDIO BOARD
2 Wire parallel (FFC) (11core) 2 Wire parallel (FFC) (13core) 1 CNPScrews +BVTP 1 CNPCNP310

Audio board

1 CNPCNPCNP309

3-6. CD BOARD

1 Wire parallel (FFC) (13core) 1 Wire parallel (FFC) (21core) 2 Screws +BVTP 3 10

Q309 JR105 Q306 C211 R309 JR104

Q308 D13

Q305 Q307

OPTICAL DIGITAL OUT (CD)

R108 R208 R304 R207
JR113 C304 C207 JR106 C391

R201 C203

C106 C101 C201 JR111

R203 C205

11 (11) 1-678-2751-678-276-

CD BOARD CN701 (Page 43)

11 1-678-263- (11)
6-5. SCHEMATIC DIAGRAM (MAIN SECTION)
Refer to page 39 for Waveforms.
Note: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Note: Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.
: B+ Line. Power voltage is dc 12V and fed with regulated dc power supply from external power voltage jack. Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. no mark : FM (COMMON), TAPE PLAY (TAPE SECTION) ( ) : REC Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : FM E : PB a : REC J : CD
6-6. SCHEMATIC DIAGRAM (CD SECTION)

r Waveforms

(MAIN Section)

(CD Section)

25.8 Vp-p

PLAY MODE

2.2 Vp-p 0.7 1.1 Vp-p

16.65 sec

5.75 sec ATT : 1/10 VOLT/DIV : 1 V AC TIME/DIV : 5 sec

ERASE HEAD

IC701 ed (RFO)
VOLT/DIV : 200 m V AC TIME/DIV : 0.5 sec

IC702 wl (PCO)

VOLT/DIV : 0.5 V AC TIME/DIV : 1 sec

61 Vp-p

4.8 Vp-p

0.6 Vp-p

22.75 sec ATT : 1/10 VOLT/DIV : 1 V AC TIME/DIV : 5 sec

IC(FEO)

VOLT/DIV : 0.2 V AC TIME/DIV : 0.2 msec

IC702 r; (LRCKI)

VOLT/DIV : 1 V AC TIME/DIV : 5 sec

13.7 Vp-p

2.0 Vp-p

0.7 Vp-p

16.44 MHz
VOLT/DIV : 2 V AC TIME/DIV : 5 sec

IC701 rg (TO)

VOLT/DIV : 0.2 V AC TIME/DIV : 0.5 msec

IC702 ua (XTAO)

VOLT/DIV : 0.5 V AC TIME/DIV : 20 nsec

17.6 Vp-p

Q304 COLLECTOR
VOLT/DIV : 5 V AC TIME/DIV : 5 sec

Q302, 303 EMITTER

: B+ Line. Power voltage is dc 12V and fed with regulated dc power supply from external power voltage jack. Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD PLAY Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. J : CD

Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : FM f : AM

r Waveform

(TUNER Section)

1.5Vp-p

75 kHz

IC2 w; (X OUT)

VOLT/DIV : 0.5 V AC TIME/DIV : 5 sec
IC Block Diagrams (Main Section)

LINE/IN-R LINE/IN-L

IC301 TA2068N
LINE/TU OUT/R OUT/L TAPE TU-R TU-L VCC REC MIC I/EX MIC 13 MIC AMP1 1k 10k 12 MIC NF

22 10k

19 LOGIC

16 10k

15k RADIO
RADIO LINE TAPE TAPE NAB AMPR.NF 11 R.PO
MONITOR AMP 6k 10k 7dB MUTE
MONITOR AMP 6k 7dB 10k MUTE

LINE TAPE

10k 10k

TAPE BUF AMP A1 10k

BUF AMP B1

BUF AMP B2

BUF AMP A2 10k 10k 10k MUTE
ALC1 NAB AMP1 26dB REC AMP1 DET

ALC2 26dB REC AMP2 2.1

REF AMP

2 L.PO

3 L.NF

4 L.RO

5 L.IN

8 R.IN

9 R.RO

IC305 LA2010

COMP(1)

COMP(2) RESET HOLD 3 4

IN PUT

DET OUT

OUT PUT
IC Block Diagrams (CD Section) IC701 CXA1992BR
RF-M RFTC PD2 PD1 RFO CC1 CC2 FOK RFI PD CP CB LD

37 VEE

PD2 IV AMP F. BIAS 40

PD1 IV AMP VCC

RF SUMMING AMP 26 APC VEE IIL TTL 24 SENS1 SENS2
F 41 F IV AMP VCC E IV AMP

IFB4 IFB2 IFB3

LASER POWER CONTROL

VCC VCC

FE AMP

C. OUT

IFB5 IFB1 IFB6

BAL2 BAL3 BAL4

DFCT VEE LEVEL S VEE

TOG1 TOG2 TOG3 TOG4

GND 44
FO. BIAS WINDOW COMP. TRK. GAIN WINDOW COMP. FOK

22 VCC MIRR IIL TTL

TTL IIL

LPFI 46

E-F BALANCE WINDOW COMP. FOH FOL TGH TGL BALH BALL ATSC TZC FZC ATSC WINDOW COMP.
IIL DATA REGISTER, INPUT SHIFT REGISTER, ADDRESS DECODER, SENS SELECTOR, OUTPUT DECODER VCC

ATSC 48

TZC 49 TZC COMP. TDFCT 50 VCC TG1 DFCT TM1 TRACKING PHASE COMPENSATION
DFCTO IFB1-6 FS1-4 BAL1-4 TOG1-4

TG1-2 TM1-7 PS1-4

VCC TM4

VCC 16 SLO

VC 51 VCC FZC 52 DFCT FZC COMP. FS4 VEE FOCUS PHASE COMPENSATION

VCC FS1

15 TM7 TM3 VEE VEE TM5 14

Charge up

FSET TG2

IC702 CXD2589Q

ENPHI EMPH WFCK EXCK SBSO SCOR DOUT C4M XTSL C2PO XPCK XUGF BCKI VDD VSS VSS
VDD 61 SYSM 62 PWM SERIAL-IN INTERFACE 40 LRCKI 39 LRCK 38 ASYO 37 ASYI AVDD 64 EFM DEMODULATOR ASYMMETRY CORRECTOR 36 BIAS 35 RF AOUT1 AIN1 LOUT1 AVSS XVDD XTAI 3rd-ORDER NOISE SHAPER 34 AVDD
AVSS 63 OVER SAMPLING DIGITAL FILTER
33 CLTV TIMING LOGIC SUB CODE PROCESSOR PWM ERROR CORRECTOR 16K RAM DIGITAL PLL 32 AVSS 31 FILI 30 FILO 29 PCO DIGITAL OUT D/A INTERFACE

XTAO 71

XVSS 72

AVSS 73 OSC

28 VCTL 27 V16M

LOUTAINAOUTAVDD 77

CLOCK GENERATOR

26 VCKI 25 VPCOTESTEST0

AVSS 78 XRST 79 VDD 80
CPU INTERLACE SERVO AUTO SEQUENCER
22 PWMI DIGITAL CLV 21 MDP

LMUTE RMUTE

IC703 BA6898FP
R+ FIN R+ TR VREF VREF SPIN GND VCC VCC TIN FIN T+ F+ TF-

22 VCC

21 VCC

LEVEL SHIFT

T. S. D. REGULATOR, BIAS, T. S. D. MONITOR LEVEL SHIFT D 1
DRIVER MUTE LEVEL SHIFT D D 12

IC790 BA6418N

DRIVER

T.S.D.

12K 20K

CONTROL LOGIC

INPUT1

INPUT2

IC Block Diagrams (Tuner Section)

IC1 TA2149N

GNDFM RF IN 2 AM LOW CUT 3 MIX OUT 4 FM MIX 24 FM RF OUT 23 VCC1 AM MIX FM OSC AM OSC VCCAF IF IN 6 FM IF IN 7 GNDAGC 9 QUAD 10 R OUT 11 MUTE L OUT 12 AGC FM DET ST/MO FM/AM VCO DIVIDE DECODE 14 LPF2/MO-ST 13 LPF1/BAND AM DET AM IF FM IF 1/8 LEVEL DET BUFF BUFF ST IF BUFF SW 1/1OR 1/AM RF IN 21 FM OSC 20 AM OSC 19 OSC OUT 18 ST IND

AF BUFF

IF REQ AF
17 IF OUT 16 DET OUT 15 MPX IN

IC2 LC72137M-TLM

LP-OUT MO/ST AM-IN X OUT FM-IN LP-IN VDD X IN VSS PD

18 FILTER

REFERENCE DIVIDER
PHASE DETECTOR CHARGE PUMP UNLOCK DETECTOR SWALLOW COUNTER 1/16. 1/BITS

POWER ON RESET 1/2

12 BIT PROGRAMBLE DIVIDER

OCB I/F

DATA SHIFT REGISTER LATCH

UNIVERSAL CONTROLER

ST-IND

SECTION 7 EXPLODED VIEWS

NOTE : -XX, -X mean standardized parts, so they may have some difference from the original one. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. The mechanical parts with no reference number in the exploded views are not supplied. Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. Abbreviation CND : Canadian The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.
7-1. REAR CABINET SECTION 5

#1 #1 #2

#2 F901

#1 #1 #2 #2

#2 #2 #3

Ref. No. 1 * 2 * * 9

Part No. 3-046-554-01 1-678-266-11 1-678-261-11 3-046-543-11 3-046-543-21 3-046-548-01 3-047-896-01 3-047-897-01 1-678-265-11
Description ANTENNA, TERMINAL BATT S BOARD POWER BOARD CABINET, REAR (US) CABINET, REAR (CND) HANDLE BATTERY SPRING COVER COVER WIRE BATT L BOARD

Remark

Ref. No. 10 * 11 * ANTFT901

Part No.

3-389-436-31 LID,BATTERY CASE 1-678-275-11 1-678-276-11 3-046-555-01 1-501-480-11 1-576-109-11 P/T IN BOARD P/T OUT BOARD BATTERY (+.-), SPRING ANTENNA, TELESCOPIC FUSE (5A/125V)
1-435-553-11 TRANSFORMER, POWER
7-2. FRONT CABINET SECTION

#5 #5 #5 #5

#2 SP102 #2 #2 #2 #2 #6 #7 #2 #2 #2

51 LCD78

Ref. No. 63 * 64 * 65 * 66
Part No. 3-046-496-01 3-046-497-01 3-046-501-01 3-046-500-01 3-046-526-01 3-046-499-01 3-046-498-01 3-046-495-01 3-046-525-01 X-3379-086-1 3-046-528-01 3-046-530-01 3-046-531-01 A-3322-713-A 1-678-270-11
Description BUTTON, VOLUME (+) BUTTON, VOLUME (-) EJECT, BUTTON (CD) BUTTON (MEGA BASS) DIAL, JOG BUTTON (MD) (LINE) BUTTON (SOUND) BUTTON (POWER) WINDOW, LCD PANEL DECO SUB ASSY PLATE (LCD), LIGHT GUIDE HOLDER, LIGHTING ILLUMINATOR (JOG) KEY BOARD, COMPLETE JOG LED 1 BOARD

Ref. No. * * 74 * 75 * 76 * LCD801 SP101 SP102
Part No. 1-678-271-11 3-046-527-01 3-046-529-01 X-3379-085-1 X-3379-084-1 3-046-493-01 1-678-268-11 3-046-549-01 1-678-263-11 A-3322-456-A 1-792-735-11 1-792-736-11 1-792-737-11 1-804-013-11
Description JOG LED 2 BOARD HOLDER, LCD ILLUMINATOR (LCD) NETSP FRAME SUB ASSY R NETSP FRAME SUB ASSY L CABINET, FRONT H/P BOARD HOLDER, JACK JACK BOARD TUNER BOARD, COMPLETE CABLE, FLEXIBLE FLAT CABLE, FLEXIBLE FLAT CABLE, FLEXIBLE FLAT DISPLAY PANEL, LIQUID CRYSTAL
A-3323-573-A CONTROL BOARD, COMPLETE
1-529-740-11 SPEAKER (8cm) (R-CH) 1-529-740-11 SPEAKER (8cm) (L-CH)

7-3. CD BLOCK SECTION

#8 #8 not supplied

Ref. No. * 101 * 102

Ref. No. * 103 * 104
3-046-534-01 CHASSIS, CD A-3322-825-A TC BOARD, COMPLETE
A-3322-980-A CD BOARD, COMPLETE A-3322-978-A AUDIO BOARD, COMPLETE
7-4. TOP CABINET SECTION 156

153 155

#2 not supplied

152 162

not supplied
#9 Ref. No. 151 * Part No. 3-046-552-01 1-678-262-11 3-046-544-01 3-046-547-01 3-046-562-01 Description BUTTON (TAPE) TC KEY BOARD CABINET, TOP CASSETTE, HOLDER SPRING, CASSETTE Remark Ref. No. * 160 * 161 * Part No. Description Remark
1-678-272-11 TC/M BOARD 3-029-159-01 SPRING, PUSH CATCHER RETURN 3-043-966-01 CATCHER, PUSH 1-679-149-11 TC LED (L) BOARD 1-679-150-11 TC LED (R) BOARD 3-922-112-21 DAMPER
X-3379-087-1 LIDCASSETTE SUB ASSY 3-047-898-01 HOLDER PUSH CATCH
7-5. MECHANISM-DECK SECTION (1/2) (MF-ZSD55) 214
215 232(S691, 692, 694, 695) 231(S691, 692, 694, 695) 212 213

211 219

210 223

221 222

206 205
Ref. No. * * Part No. 3-043-921-01 3-029-591-01 3-043-906-01 3-034-597-01 3-704-418-14 3-043-924-01 3-029-622-01 3-043-923-01 3-029-620-01 3-029-587-01 1-673-338-11 3-043-922-01 1-792-386-11 3-043-920-01 3-029-614-01 3-043-909-01 3-043-908-01 3-044-168-01 3-029-625-01 3-044-169-01 Description SCREW COLLAR GEAR, CAM CAM, ARM SCREW (M1.7X4), TAPPING WASHER WASHER WASHER WASHER COVER TC RF BOARD SCREW WIRE MM SCREW SCREW BELT (FR) BELT FLYWHEEL (LA) ASSY WASHER FLYWHEEL (RA) ASSY Remark Ref. No. M691 Part No. 3-029-626-01 3-029-589-01 3-029-611-01 3-029-593-01 3-029-612-01 3-043-911-01 3-029-595-01 3-043-918-01 3-043-907-01 3-043-926-01 3-034-694-01 3-043-910-01 3-029-600-01 3-044-171-01 3-045-799-01 Description WASHER TRIGGER, ARM SPRING CLUTCH SPRING ARM(UD A) GEAR (UD) SPRING PULLEY (D) WASHER BOX(SW) (S691,692, S693. 694,696) SPRING (SW) (S691,692, S693. 694,696) SPACER SOLENOID MOTOR ASSY (CAPSTAN/REEL) (INCLUDING PULLEY) Remark

R380 1-249-417-11 CARBON 1K 5% 1/4W R381 1-249-417-11 CARBON 1K 5% 1/4W R384 1-249-429-11 CARBON 10K 5% 1/4W R388 1-247-818-91 CARBON 300 5% 1/4W ************************************************************** * 1-678-265-11 BATT L BOARD ************
3-046-556-01 BATTERY (-), SPRING 3-046-557-01 BATTERY (S) (+.-), SPRING ************************************************************** * 1-678-266-11 BATT S BOARD ************ < CAPACITOR > C906 1-127-888-21 CERAMIC < CONNECTOR > * CNP901 1-564-520-11 PLUG, CONNECTOR 5P * CNP903 1-564-505-11 PLUG, CONNECTOR 2P < DIODE > D905 D906 D907 8-719-991-33 DIODE 1SS133T-77 8-719-991-33 DIODE 1SS133T-77 8-719-981-95 DIODE MTZJ-2.7B < POST PIN > WP901 1-536-354-00 POST PIN ************************************************************** A-3322-980-A CD BOARD, COMPLETE ****************** < CAPACITOR > C700 C701 C702 C703 C704 1-163-017-00 1-107-725-11 1-107-725-11 1-107-725-11 1-163-023-00 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.0047uF 0.1uF 0.1uF 0.1uF 0.015uF 5% 10% 10% 10% 5% 50V 16V 16V 16V 50V 0.1uF 10% 50V

1-249-417-11 CARBON

Ref. No. C705 C706 C707 C708 C709 C710 C711 C712 C713 C714 C715 C716 C717 C718 C719 C720 C721 C722 C723 C724 C725 C726 C727 C728 C729 C730 C731 C732 C733 C740 C741 C742 C743 C744 C745 C746 C747 C748 C749 C750 C751 C752 C753 C754 C755 C756 C757 C758 C759 C760 C761 C762 C763 C764 C765 C766 C770 Part No. 1-131-375-00 1-115-185-11 1-163-023-00 1-163-251-11 1-163-023-00 1-126-961-11 1-163-037-11 1-163-243-11 1-104-760-11 1-163-021-91 1-115-185-11 1-163-021-91 1-126-965-11 1-163-243-11 1-104-664-11 1-163-009-11 1-163-037-11 1-104-760-11 1-104-760-11 1-163-019-00 1-163-037-11 1-107-725-11 1-126-934-11 1-163-021-91 1-107-725-11 1-126-925-11 1-163-021-91 1-104-665-11 1-163-021-91 1-163-021-91 1-163-021-91 1-107-823-11 1-163-021-91 1-163-009-11 1-163-001-11 1-163-021-91 1-164-489-11 1-163-021-91 1-164-161-11 1-163-021-91 1-163-231-11 1-163-231-11 1-164-161-11 1-163-251-11 1-126-924-11 1-163-021-91 1-104-664-11 1-163-021-91 1-104-664-11 1-163-021-91 1-163-021-91 1-163-021-91 1-126-926-11 1-107-725-11 1-163-021-91 Description TANTALUM CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP 4.7uF 0.033uF 0.015uF 100PF 0.015uF 2.2uF 0.022uF 47PF 0.047uF 0.01uF 0.033uF 0.01uF 22uF 47PF 47uF 0.001uF 0.022uF 0.047uF 0.047uF 0.0068uF 0.022uF 0.1uF 220uF 0.01uF 0.1uF 470uF 0.01uF 100uF 0.01uF 0.01uF 0.01uF 0.47uF 0.01uF 0.001uF 220PF 0.01uF 0.22uF 0.01uF 0.0022uF 0.01uF 15PF 15PF 0.0022uF 100PF 330uF 0.01uF 47uF 0.01uF 47uF 0.01uF 0.01uF 0.01uF 1000uF 0.1uF 0.01uF 220PF 220PF 10% 10% 5% 5% 5% 20% 10% 5% 10% 10% 10% 10% 20% 5% 20% 10% 10% 10% 10% 10% 10% 10% 20% 10% 10% 20% 10% 20% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 5% 5% 10% 5% 20% 10% 20% 10% 20% 10% 10% 10% 20% 10% 10% 10% 10% Remark 10V 50V 50V 50V 50V 50V 25V 50V 50V 50V 50V 50V 50V 50V 10V 50V 25V 50V 50V 50V 25V 16V 10V 50V 16V 10V 50V 10V 50V 50V 50V 16V 50V 50V 50V 50V 16V 50V 100V 50V 50V 50V 100V 50V 10V 50V 10V 50V 10V 50V 50V 50V 10V 16V 50V 50V 50V Ref. No. C773 C774 C775 C776 C777 C778 C780 C781 C788 Part No. Description 220PF 220PF 220PF 0.01uF 0.01uF 0.1uF 4.7uF 4.7uF 100PF 10% 10% 10% 10% 10% 10% 20% 20% 5% Remark 50V 50V 50V 50V 50V 16V 50V 50V 50V 1-163-001-11 CERAMIC CHIP 1-163-001-11 CERAMIC CHIP 1-163-001-11 CERAMIC CHIP 1-163-021-91 1-163-021-91 1-107-725-11 1-126-963-11 1-126-963-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT

S617 S618 S619 S620 S621 S622 S623 S624 S625 S626
1-771-550-31 1-771-550-31 1-771-550-31 1-554-813-21 1-554-813-21 1-554-813-21 1-771-550-31 1-771-550-31 1-771-550-31 1-554-813-21
SWITCH, TACTILE (u) SWITCH, TACTILE (x) SWITCH, TACTILE (CLOCK) SWITCH, KEY BOARD (MODE) SWITCH, KEY BOARD (DISPLAY) SWITCH, KEY BOARD (M+) SWITCH, TACTILE (TIMER) SWITCH, TACTILE (BAND) SWITCH, TACTILE (STANDBY) SWITCH, KEY BOARD (CD DUB)
S627 1-554-813-21 SWITCH, KEY BOARD (AUTO PRESET) S628 1-554-813-21 SWITCH, KEY BOARD (-m) S629 1-771-550-31 SWITCH, TACTILE (SLEEP) S630 1-771-550-31 SWITCH, TACTILE (CANCEL) S631 1-771-550-31 SWITCH, TACTILE (ENTER MEM) ************************************************************** * 1-667-045-11 LOADING BOARD **************
< FUSE > 0 F901 1-576-109-11 FUSE (5A/125V) < HOLDER, FUSE >
7-623-510-01 LUG, 4 < CAPACITOR > C790 1-104-664-11 ELECT < CONNECTOR > * CN781 * CN790 1-580-923-11 HOUSING, CONNECTOR 2P 1-580-926-11 HOUSING, CONNECTOR 5P < DIODE > D790 8-719-970-02 DIODE 1SR139-400 < IC > IC790 8-759-501-73 IC BA6418N < COIL > L790 1-412-852-11 INDUCTOR < RESISTOR > R790 1-249-425-11 CARBON < SWITCH > S790 1-762-951-11 SWITCH, PUSH (CLOSE) S791 1-762-951-11 SWITCH, PUSH (OPEN) ************************************************************** * 1-667-046-11 PICK-UP RELAY BOARD ******************** 1-580-937-11 TERMINAL, SOLDERLESS < CONNECTOR > CN702 1-565-874-31 PIN, CONNECTOR (PC BOARD) 2P C101 C103 C104 C105 C106 C107 C108 C110 C111 C201 C203 1-163-001-11 1-163-139-00 1-104-664-11 1-162-587-11 1-164-161-11 1-163-109-00 1-126-959-11 1-126-960-11 1-163-001-11 1-163-001-11 CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP 220PF 820PF 47uF 0.039uF 0.0022uF 47PF 0.47uF 1uF 220PF 220PF 820PF 10% 5% 20% 10% 10% 5% 20% 20% 10% 10% 5% 50V 50V 10V 25V 100V 50V 50V 50V 50V 50V 50V 4.7K 5% 1/4W < CAPACITOR > 47uH 0 T901 1-435-553-11 TRANSFORMER, POWER ************************************************************** 1-678-275-11 P/T IN BOARD ************ ************************************************************** * 1-678-276-11 P/T OUT BOARD ************ ************************************************************** * * A-3322-825-A TC BOARD, COMPLETE ****************** 0 J901 47uF 20% 25V FH901 FH902 1-533-233-31 HOLDER, FUSE 1-533-233-31 HOLDER, FUSE < JACK > 1-540-009-11 INLET, AC (- AC IN) < TRANSFORMER >

1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W
< FERRITE BEAD > FB1 1-216-864-11 METAL CHIP < IC > IC1 IC2 8-759-662-67 IC IC TA2149N 8-759-483-40 IC LC72137M-TLM < JUMPER > JC8 JC9 JC10 JC14 JC15 JC16 JC18 JC19 JC20 JC21 JC23 JC24 JC27 JC28 JC29 JC30 JC31 JC33 JC38 JC39 JC40 JC41 JC42 JC43 JC44 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT SHORT < COIL > L1 L2 L3 L4 L11 L21 1-416-533-11 COIL, AIR-CORE (FM TRACKING) 1-416-509-11 COIL, AIR-CORE (FM FREQUENCY COVERAGE) 1-501-923-21 ANTENNA, FERRITE-ROD (MW) (AM TRACK ING) 1-411-234-21 COIL, AM OSC (AM FREQUENCY COVERAGE) 1-414-142-11 INDUCTOR 1uH 1-410-509-11 INDUCTOR 10uH 5%
< TRANSFORMER > T1 T2 1-435-333-11 TRANSFORMER, IF 1-419-465-11 COIL (DET) < VIBRATOR > X1 1-781-592-11 VIBRATOR, CRYSTAL (75kHz) ************************************************************** MISCELLANEOUS ************** CABLE, FLEXIBLE FLAT CABLE, FLEXIBLE FLAT CABLE, FLEXIBLE FLAT WIRE MM LEAD (WITH CONNECTOR) PC BOARD, SLIDE FLEXIBLE ANTENNA, TELESCOPIC OPTICAL PICK-UP (DAX-01A2) FUSE (5A/125V) HEAD ASSY, HOLDER (RECORD/PLAYBACK/ ERASE)

80 * 213 353

1-792-735-11 1-792-736-11 1-792-737-11 1-792-386-11 1-690-530-81
358 1-660-965-11 ANT1 1-501-480-359 X-4950-060-F901 1-576-109-11 HRPE1011-418-847-11
LCD801 1-804-013-11 DISPLAY PANEL, LIQUID CRYSTAL M691 3-045-799-01 MOTOR ASSY (CAPSTAN/REEL) (INCLUDING PULLEY) M790 1-698-999-11 MOTOR, DC M801 A-3303-403-A MOTOR ASSY (SLED) (INCLUDING GEAR) The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.
Ref. No. M802 PH691 PM691 S696 SP101 SP102

Ref. No.

A-3303-971-A MOTOR ASSY, TURNTABLE (SPINDLE) 8-719-078-47 1-454-896-11 1-771-893-11 1-529-740-11 1-529-740-11 PHOTO INTERRUPTER SG-211V SOLENOID, PLUNGER MODE (SW) (HEAD POSITION) SPEAKER (8cm) (R-CH) SPEAKER (8cm) (L-CH)