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OPERATING & PARTS MANUAL 3.0 H.P.
FOR BEST PERFORMANCE IDLE ENGINE FOR 1-2 MINUTES BEFORE YOU START DRILLING.
StrikeMaster Corporation P.O. Box U.S. Hwy. 10 East Big Lake, Minnesota 55309 Phone (763) 263-8999 Fax (763) 263-8986
Ice Fishing has become one of the fastest growing and most popular winter sports,
allowing the ardent angler the opportunity to enjoy his or her favorite outdoor activity. When you selected a StrikeMaster power ice auger, you selected a product that has gained a reputation as the quality leader since 1946. And, there is no doubt that this year's model is the finest ever produced by StrikeMaster Corporation. Your new StrikeMaster ice auger has all of the most wanted features in a power ice auger, to assure many years of enjoyable ice fishing. Some of these features such as workmanship, engineering excellence, and dependability have long been standards at StrikeMaster. Your new power ice auger boasts many new features while retaining the best features developed in previous years to enhance your ice fishing experience and add to your satisfaction in selecting StrikeMaster. We know that you are anxious to go fishing and use your new power ice auger, but, before you go fishing, it is important and to your advantage to spend a few minutes getting acquainted with your new StrikeMaster power ice auger. There is no better way to acquaint yourself with the product than to read the Owners' Manual and Operating Instructions. A few minutes spent studying this manual before your first ice fishing outing will be time well spent. Record your Model and Serial No.'s immediately after purchase (see bottom of pg. 8). Also, please return the enclosed WARRANTY CARD to validate your limited warranty. THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED WITH OR ON THE EQUIPMENT ON WHICH THIS ENGINE IS USED BEFORE ATTEMPTING TO OPERATE YOUR STRIKEMASTER POWER ICE AUGER.
TABLE OF CONTENTS
Important Safeguards Adjustments Assembly Instructions Maintenance Oil/Fuel Mixing Operating Instructions 2 6-2 Service Information Starting/Operation Stopping Engine Storage Warranty Card 3-10
It is recommended that everyone who uses this product should read the StrikeMaster OPERATING MANUAL and the TECUMSEH engine OPERATOR'S MANUAL before operation. 1. ! DO NOT use this product for any purpose other than cutting ice fishing holes. Ice augers are precision cutting tools built for the ice fisherman, and must be properly maintained and handled with caution during both cutting and transporting. When not in use, always store with blade guard attached. DO NOT use attachments other than those available from the manufacturer. DO NOT alter this product in any manner. DO NOT allow children or adults weighing under 100 lbs. to operate this equipment. DO NOT allow your body, loose clothing, drawstrings, scarves, hats or other materials to come in contact with the Powerhead, Starter Assembly or Auger (Drill) unit at any time. DO NOT operate if, upon pulling the starter rope, or after drilling holes, the auger (drill) unit rotates or if the rope pulls hard. DO NOT OPERATE. Have the unit checked by a qualified mechanic. DO NOT allow the engine to run or operate while moving or transporting to another location. DO NOT continue to use this product in the event of mechanical or electrical failure. This product produces considerable cutting force that is felt by the operator. Make sure your feet are firmly planted and that the handles are held firmly while operating this product. Always check the operation of the throttle system to ensure the carburetor control is completely returning to the idle position when the throttle lever is released. Check cutting blades and auger shaft screws before and after each use to make sure they are tight. During operation, the auger unit could possibly stop. Be prepared at all times to release the throttle lever. Everyone who uses this product should read this manual and the TECUMSEH operating manual before operating this unit. The cutting blades on the ice auger are razor sharp. Use extreme care when handling. The manufacturer recommends that all augers, Lazer Mag Xpress, Lazer Mag Ultra, Mag 2000, Lazer XL-3000 and Electra Lazer 12000 DP ice auger be used for ice cutting only.
2. 3. 4. 5.
! ! ! !
6. ! 7. ! 8. ! 9. ! 10. ! 11. ! 12. ! 13. ! 14. ! 15. !
! Assembly !
1 Remove the Metric allen wrench that is attached near the top of the auger assembly. DO NOT remove the blade guard during the assembly process. 2. Insert the wrench into the connecting bolt at the top of the auger assembly and remove by turning counter-clockwise. 3. Insert the drive shaft of the Powerhead into the plastic collar of the auger assembly. 4. Align the holes in the plastic collar and the Powerhead shaft and insert the bolt. Turning the allen wrench clockwise, tighten the bolt until firm. When tightened firmly, there will still be a slight movement or wiggle at the connection. This movement is normal, if the fit of the connection were too tight, it would be very difficult to remove the auger assembly. 5. After the first use of the unit, it is recommended that the collar bolt be checked and torqued firmly.
! Operation !
1. Start engine as explained in the TECUMSEH engine manual. (see page 5-6) For best cutting performance, run engine at idle for one minute before drilling. 2. Hold the unit in a vertical position with your right hand squeezing throttle lever and your left hand firmly holding the opposite handle. 3. This product produces considerable cutting force that is felt by the operator. Make sure your feet are firmly planted and that the handles are held firmly while operating this product. 4. Squeeze the throttle lever to increase the engine speed. As the engine speed increases the centrifugal clutch will engage and the auger will begin to rotate. 5. During the operation of cutting, the auger could possibly stop if it comes in contact with a foreign object or if it binds in the hole. Be prepared at all times to release the throttle lever to avoid rotation of the handle assembly. 6. After cutting ice fishing holes the unit should be placed on the ice in a horizontal position with the blade guard attached to protect against personal injury or damage to the auger shaft or blade(s). (Never store or stand an ice auger upright in a partially drilled ice fishing hole.) 3
! Stop Engine !
1. After completing the cutting of an ice fishing hole, STOP the engine by allowing the engine to return to idle and moving the ignition switch to the OFF position. If the engine fails to stop, move the choke lever to the FULL CHOKE position to kill the engine. Always check the throttle system to ensure the carburetor throttle lever is returning to the idle position. If the ignition switch should fail, DO NOT operate until the ignition switch has been repaired by a qualified mechanic. 2. After engine is stopped, close the fuel cap vent. 3. Attach the blade guard to protect blade(s). 4. The cutting blades on the ice augers are razor sharp. Use extreme care when handling. 5. Use caution when removing or replacing blade guard. 6. Use caution when replacing or honing auger blades. 7. Always keep blade guard on auger except when in use. 8. The use of this auger by children is not recommended.
Continued satisfying performance from your StrikeMaster power ice auger may be assured by applying a minimum amount of preventive maintenance when it is required. The following information is intended to inform you as to where and how you may obtain additional service support.
Should you wish to send or deliver your StrikeMaster auger for service, please contact StrikeMaster Corporation at 763-263-8999 for the service center nearest you.Or visit our website under service centers for a full list of authorized service centers: www.strikemaster.com/service.html
If for any reason you are in doubt, or have any questions regarding the proper operation or use of this product, please feel free to call during regular business hours or write to: (Sorry - No Collect Calls)
StrikeMaster Corporation P.O. Box U.S. Highway 10, East Big Lake, Minnesota, USA 55309 Phone: (763) 263-8999 Fax: (763) 263-8986 www.strikemaster.com
For engine adjustments, repairs or warranty service contact your nearest AUTHORIZED TECUMSEH SERVICE OUTLET. It is listed in your telephone book Yellow Pages under Engines, Gasoline. If you cannot locate a dealer please call one of the following Central Warehouse distributors closest to you for assistance. Billious Inc. CPT Canada Power Gardner Inc., West Porterville, CALIFORNIA Edmonton, ALBERTA Columbus, OHIO 800-245-5468 800-661-7950 800-848-8946 Mississauga, ONTARIO Central Power Distributors 800-861-9559 Industrial Engine & Parts Anoka, MINNESOTA Waukegan, ILLINOIS 763-576-0901 Frank Edwards Co. 800-544-0603 Salt Lake City, UTAH W.J. Connell 800-366-4563 Medart Engines Foxboro, MASSACHUSETTS Edwardville, KANSAS 800-456-5691 Gardner Inc., East Fenton, MISSOURI Cranbury, NEW JERSEY Tulsa, OKLAHOMA Pacific Power Equipment 800-336-7808 800-888-7181 Denver, COLORADO 800-767-7891 Pitt Auto Electric Power Equipment Systems Pittsburgh, PENNSYLVANIA Salem, OREGON Original Equipment 800-892-7322 800-782-2700 Billings, MONTANA 800-332-7158 Smith Engines Charlotte, NORTH CAROLINA 800-951-5318 Or call Tecumseh Products Company, Grafton, Wisconsin at 800-558-5402 for a dealer nearest you. 4
OPERATORS MANUAL TECUMSEH
and MAINTENANCE INSTRUCTIONS for
AV 520 AV600
INDUSTRIAL ENGINE VERTICAL CRANKSHAFT AIR COOLED TWO-CYCLE ENGINE
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED WITH THE EQUIPMENT ON WHICH THIS ENGINE IS USED BEFORE ATTEMPTING TO OPERATE YOUR TECUMSEH ENGINE.
THESE SYMBOLS MAY APPEAR ON THE ENGINE:
STOP OFF CHOKE
California Proposition 65 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Note: For any information not covered in this manual, please refer to the complete Tecumseh Manual enclosed in the carton along with this manual.
MODEL AND D.O.M. NUMBER DECAL
IMPORTANT ENGINE INFORMATION TECUMSEH PRODUCTS CO. FUEL REGULAR UNLEADED OIL, SAE 30 (BELOW 32F SAE 5W30) ENGINE MODEL ENGINE FAMILY DISPLACEMENT CAUTION FOR PERSONAL PROTECTION
REFER TO OWNERS MANUAL FOR IMPORTANT SAFETY AND MAINTENANCE INFORMATION
NOTE: Engines which are certified to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and include the following emission control systems: Engine Modification (EM), and Three-way Catalyst (TWC) (if so equipped).
READ ALL INSTRUCTIONS PROVIDED WITH THE EQUIPMENT ON WHICH THIS ENGINE IS USED. FILL FUEL TANK: A. Clean area around fuel fill cap, remove cap. B. Add FUEL MIX specified in the preceding OIL & FUEL RECOMMENDATIONS item 3. Use a funnel to help avoid spillage. Never use stale gasoline left over from last season or stored for long periods.
OIL & FUEL RECOMMENDATIONS
USE CLEAN, HIGH QUALITY 2 CYCLE OIL, NMMA, TC-WII, OR TC-W3. TECUMSEH SPECIALLY FORMULATED OIL IS RECOMMENDED AND AVAILABLE FROM ANY AUTHORIZED TECUMSEH SERVICE OUTLET. DO NOT USE MULTI-VISCOSITY OIL! A FRESH, CLEAN, UNLEADED REGULAR, UNLEADED PREMIUM, OR REFORMULATED AUTOMOTIVE GASOLINE ONLY. DO NOT USE LEADED GASOLINE. NOTE: DO NOT USE GASOLINE CONTAINING METHANOL (WOOD ALCOHOL). Fuel containing up to 10% ethanol (Gasohol) or up to 15% MTBE (Methyl Tertiary Butyl Ether) may be used but requires special care when engine is not used for extended periods. See STORAGE instructions on Page 7.
C. Install fuel fill cap and wipe up any spilled FUEL MIX.
NEVER FILL FUEL TANK INDOORS. NEVER FILL FUEL TANK WHEN ENGINE IS RUNNING OR HOT. DO NOT SMOKE WHEN FILLING FUEL TANK.
NEVER FILL FUEL TANK COMPLETELY. FILL TANK TO 1/2 BELOW BOTTOM OF FILLER NECK TO PROVIDE SPACE FOR FUEL EXPANSION. WIPE ANY FUEL SPILLAGE FROM ENGINE AND EQUIPMENT BEFORE STARTING ENGINE. CHECK THE FOLLOWING: A. BE SURE EQUIPMENT IS IN NEUTRAL GEAR WITH CLUTCHES, BELTS, CHAINS AND SAFETY SWITCHES DISENGAGED. (FOLLOW EQUIPMENT MANUFACTURERS INSTRUCTIONS). THIS SHOULD PLACE ANY SAFETY SWITCHES IN SAFE STARTING POSITION. B. Be sure spark plug wire is attached to spark plug. C. Be sure any ignition switch on engine or equipment is in ON, RUN or START position. D. Be sure air vent on fuel fill cap is free of debris and air vent screw (if so equipped, see Figure 3) is open.
MIXING OIL & GASOLINE THE FUEL/OIL MIX RATIO IS 24:1 WITH THE USE OF A NMMA CLASSIFIED OIL.
FUEL MIX CHART U.S. Gas Oil To Be Added 1 Gal. 5 oz. 2 Gal. 11 oz. 5 Gal. 27 oz.
MIXTURE 24:1 S.I.(METRIC) Petrol Oil To Be Added 4 Liters 167 ml 8 Liters 333 ml 20 Liters 833 ml
DO NOT MIX DIRECTLY IN ENGINE FUEL TANK. 1. Fill approved, clean container one quarter full with recommended gasoline. 2. Add recommended oil to gasoline per FUEL MIX CHART. 3. Screw cap on container and shake vigorously. Then unscrew cap and fill container with gasoline as shown in FUEL MIX CHART. Once mixed, oil and gasoline will not separate.
NEVER MIX OR STORE GASOLINE/OIL MIXTURE INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS, WHERE FUEL FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER, CLOTHES DRYER OR OTHER GAS APPLIANCE.
NEVER RUN ENGINE INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS. ENGINE EXHAUST CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS. KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY FROM ANY MOVING PARTS ON ENGINE AND EQUIPMENT. WARNING TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150F (65C). AVOID THESE AREAS.
Move remote control on equipment or any ignition stop switch on engine to STOP or OFF position (see equipment manufacturers instructions). AFTER ENGINE IS STOPPED: A. Close fuel fill cap air vent (if so equipped). B. DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND KEEP IT AWAY FROM SPARK PLUG. C. TURN IGNITION SWITCH KEY (IF SO EQUIPPED) TO OFF POSITION AND REMOVE KEY FROM SWITCH. THIS WILL REDUCE THE POSSIBILITY OF UNAUTHORIZED STARTING OF ENGINE WHILE EQUIPMENT IS NOT IN USE. NEVER STORE ENGINE WITH FUEL IN TANK INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS, WHERE FUEL FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER, CLOTHES DRYER OR OTHER GAS APPLIANCE.
A. Move CHOKE LEVER (if so equipped, see Figure 5) to FULL CHOKE. B. Push primer two (2) or three (3) times (if so equipped, see Figure 3). Wait about two (2) seconds between each push. In cold weather (50F / 10C or below) push (5) times. NOTE: IF RESTARTING A WARM ENGINE AFTER A SHORT SHUTDOWN: 1. MOVE CHOKE LEVER TO NO CHOKE. 2. DO NOT USE PRIMER. C. Grasp starter handle (see Figure 1) and pull rope out, slowly, until it pulls slightly harder. Let rope rewind slowly. Then pull rope with a rapid short arm stroke. Let rope return to starter slowly. NOTE: If engine fails to start after (3) pulls and is equipped with a primer, repeat instructions C and D. NOTE: If engine fails to start after three (3) pulls and is equipped with a CHOKE LEVER but not a primer, move CHOKE LEVER to NO CHOKE and repeat instruction D. If engine again fires, but does not continue to run, move CHOKE LEVER to FULL CHOKE and repeat instruction D. D. When engine starts, move CHOKE LEVER to 1/2 CHOKE until engine runs smoothly and then to NO CHOKE. If engine falters, move CHOKE LEVER to 1/2 CHOKE until engine runs smoothly and then to NO CHOKE.
WARNING: TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150F (65C). AVOID THESE AREAS.
SPARK PLUG (see Figure 8) This spark ignition system meets all requirements of the Canadian Interference - Causing Equipment Regulations. This engine complies with all current Australian and New Zealand limitations regarding electromagnetic interference. Check spark plug yearly or every 100 operating hours. A. Clean area around spark plug. B. Remove and inspect spark plug. C. Replace spark plug if electrodes are pitted, burned or porcelain is cracked. For replacement use Champion RJ17LM, or equivalent. NOTE: A resistor spark plug must be used for replacement.
D. Check electrode gap with wire feeler gage and set gap at.030 if necessary. E. Install spark plug, tighten securely.
COOLING SYSTEM IMPORTANT: Frequently remove grass clippings, dirt and debris from cooling fins, air intake screen and levers and linkage. This will help ensure adequate cooling and correct engine speed.
NEVER STORE ENGINE WITH FUEL IN TANK INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS, WHERE FUEL FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER, CLOTHES DRYER OR OTHER GAS APPLIANCE.
IF ENGINE IS TO BE UNUSED FOR 30 DAYS OR MORE, PREPARE AS FOLLOWS:
MUFFLER AND CYLINDER EXHAUST PORTS: The muffler and cylinder exhaust ports require cleaning after every 75 to 100 hours of operation. For this maintenance procedure we recommend that you take your engine to your Authorized Tecumseh Dealer.
DRAIN FUEL SYSTEM: A. Remove all fuel from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine.
CHECK ENGINE AND EQUIPMENT OFTEN FOR LOOSE NUTS, BOLTS AND ATTACHMENT AND KEEP THESE ITEMS TIGHTENED.
DRAIN FUEL INTO APPROVED CONTAINER OUTDOORS, AWAY FROM OPEN FLAME. BE SURE ENGINE IS COOL. DO NOT SMOKE. B. Run engine until fuel tank is empty and engine stops due to lack of fuel.
During normal use, the gas caps of some power augers will develop a leaking gasket. This is caused by either over tightening the ventilation screw or just repeated use and normal wear. If you experience problems please follow these instructions. 1. Remove the old gas cap from the gas tank. 2. Replace old gas cap with replacement gas cap (PN 410285) available from StrikeMaster. PN 410285 NOTE: If Gasohol has been used, complete above instructions and then put 1/2 pint of gasoline properly mixed with oil per FUEL MIX CHART on Page 1 into fuel tank and repeat above instructions.
NOTE: Tecumseh SMART START TM gasoline preservative and stabilizers are an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor.
DO NOT MAKE UNNECESSARY ADJUSTMENTS, FACTORY SETTINGS ARE SATISFACTORY FOR MOST CONDITIONS.
CARBURETOR: If you think your carburetor needs adjusting, see your nearest AUTHORIZED TECUMSEH SERVICE OUTLET. Engine performance should not be affected at altitudes up to 7,000 feet. For operation at higher elevations, contact your AUTHORIZED TECUMSEH SERVICE OUTLET. ENGINE SPEED: NEVER TAMPER WITH ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING ENGINE ABOVE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. CHANGING OF ENGINE GOVERNED SPEED WILL VOID ENGINE WARRANTY.
CYLINDER BORE: A. Pull starter handle slowly until resistance is felt due to compression pressure, then stop. B. Release starter tension slowly to prevent engine from reversing due to compression pressure. This position will close both the intake and exhaust ports to prevent corrosion of the piston and cylinder bore. CLEAN ENGINE: Remove any clippings, dirt, or chaff from exterior of engine.
For engine adjustments and/or repairs not covered in this OPERATORS MANUAL see WARRANTY & REPAIR on Page 8.
WARRANTY AND REPAIR
For engine adjustments, repairs, or warranty service not covered in this manual, contact your nearest AUTHORIZED TECUMSEH SERVICE OUTLET. It is listed in your telephone book yellow pages under Engine, Gasoline. Tecumseh manufactures and is responsible only for the engine used on this power equipment. If repair or service is needed for unit, other than engine, contact service source as recommended by equipment manufacturer. Warranty requirements for engines sold outside of the USA may vary from country to country. for warranty details for your specific country, contact your national Tecumseh Service Distributor. If help is needed in locating our national service distributor, you may contact Tecumseh c/o International Service Coordinator, Engine & Transmission Group Service Division, 900 North Street, Grafton, Wisconsin USA 53024-1499. Telephone in USA 262-3772700.
LIMITED WARRANTY FOR NEW TECUMSEH ENGINES AND ELECTRONIC IGNITION MODULES
For the time period shown below from the date of purchase, Tecumseh Products Company will, at its option as the exclusive remedy, either repair or replace for the original purchaser, free of charge, any part of any new Tecumseh engine which is found, upon examination by any Tecumseh Authorized Service Outlet or by Tecumsehs factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP, except as provided below. This Limited Warranty DOES NOT COVER (i) any Tecumseh engine or part(s) thereof used to power any vehicle in competitive racing and/or used on any commercial or rental track, or (ii) defects or damage caused by alterations or modifications of new Tecumseh engines or parts or by normal wear, accidents, improper maintenance, improper use or abuse of the product, or failure to follow the instructions contained in an Instruction Manual for the operation of the new Tecumseh engine or part. The cost of normal maintenance or replacement of service items which are not defective shall be paid for by the original purchaser. At the time warranty service is requested evidence must be presented of the date of purchase by the original purchaser. Any charge for making service calls and/or for transporting any engine or part(s) thereof to and from the place where the inspection and/or warranty work is performed is payable solely by the purchaser. The purchaser is responsible for any damage or loss incurred in connection with the transportation of any engine or part(s) thereof submitted for inspection and/or warranty work. WARRANTY SERVICE CAN ONLY BE PERFORMED BY A TECUMSEH AUTHORIZED SERVICE OUTLET OR BY TECUMSEH AT ITS FACTORY IN GRAFTON, WISCONSIN. Warranty service can be arranged by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh registered Service Dealer, Tecumseh Master Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024-1499.
ENGINE WARRANTY PERIOD "CONSUMER USE"+
Warranty Category (A) (B) (C) (D) (E) (H) (K) (M)
Outside U.S.A. and Canada 90 day(1) 1 Year
Within U.S.A. and Canada 90 day 1 Year 2 Years 2 Years 2 Years 2 'n 10
Within U.S.A. and Canada No Warranty 1 Year 1 Year 1 Year 1 Year 1 Year 2 'n 10(3) 1 Year
Outside U.S.A. and Canada No Warranty 1 Year 1 Year 1 Year 1 Year 1 Year 1 Year 1 Year
1 Year(1) 2 Years 2 'n 10
2 'n 10(3) 3 Years
(1) 2 years for Member States of the European Union. Consumers may have additional legal rights not affected by the terms of this warranty pursuant to EU Directive 1999/44/EC and the national legislation of certain Member States of the European Union. (2) 1 year for Australian/New Zealand for rotary mower engines. (3) 2 years on engine and 10 years (the first 5 years covering parts and labor only; the second 5 years covering parts only) on electronic ignition. (4) For purposes of this warranty policy, consumer use shall mean consumers personal, residential, household use by the original retail purchaser. (5) For purposes of this warranty policy, commercial use shall mean all other uses, including use for commercial, income producing, or rental purposes. (6) The engine warranty category of your engine can be determined by review of the engine model number on the Important Engine Information decal. One letter in the engine model number will be surrounded by parenthesis (A), (B), (C), (D), (E), (H) (K) or (M) and that letter is your engine warranty category designation. (7) Qualification for three (3) year consumer use warranty under engine warranty category (M) may be determined by notation of an (M) designation on the Important Engine Information decal located on the engine housing or an addendum decal affixed adjacent thereto. THIS EXPRESS WARRANTY IS SUPPLEMENTED BY THE TECUMSEH CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT, if any. THIS EXPRESS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of its affiliates makes any warranties, representations, or promises, written or oral, as to the quality of the engine or any of its parts, other than as set forth herein. ANY IMPLIED WARRANTY OF MARKETABILITY, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT EITHER MAY APPLY TO ANY TECUMSEH ENGINE OR PART(S) THEREOF, SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESS WARRANTIES SHOWN IN THE WARRANTY PERIOD CHART ABOVE AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INDIRECT, INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES, INCLUDING, BUT NOT LIMITED TO, ANY LOSS OF TIME, INCONVENIENCE, LOSS OF UNIT USE OR ANY COST OR EXPENSE OF SUBSTITUTE UNITS DURING PERIODS OF MALFUNCTION OR NON-USE. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights and you may also have other legal rights which vary from state-to-state. Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any Tecumseh product or parts. The seller or dealer of a Tecumseh Product or part has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumsehs warranty in any way.
_________ ENGINE MODEL
_________ SPEC. NUMBER
__________ WARRANTY PERIOD
_________ SERIAL NUMBER
TC200 ENGINE MODEL
2100D SPEC. NUMBER
(B) WARRANTY PERIOD
5213G SERIAL NUMBER
TECUMSEH PRODUCTS COMPANY
Engine & Transmission Service Group Service Division 900 North Street Grafton, WI, USA 53024-1499
CALIFORNIA & USA EPA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS The U. S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB) and Tecumseh Products Co. are pleased to explain the Federal and California Emission Control Systems Warranty on your new small off-road engine. In California, new 1995 and later small off-road engines must be designed, built and equipped to meet the States stringent anti-smog standards. In other states, new 1997 and later model year engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for small non-road engines. Tecumseh Products Co. will warrant the emission control system on your small off-road engine for the periods of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine. Your emission control system may include parts such as the carburetor, ignition system and exhaust system. Also included may be the compression release system and other emissionrelated assemblies. Where a warrantable condition exists, Tecumseh Products Co. will repair your small off-road engine at no cost to you for diagnosis, parts and labor. MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: Emission control systems on 1995 and later model year California small off-road engines are warranted for two years as hereinafter noted. In other states, 1997 and later model year engines are also warranted for two years. If, during such warranty period, any emission-related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by Tecumseh Products Co. OWNER'S WARRANTY RESPONSIBILITIES: As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owners Manual, but Tecumseh Products Co. will not deny warranty solely due to the lack of receipts or for your failure to provide written evidence of the performance of all scheduled maintenance. As the small off-road engine owner, you should, however, be aware that Tecumseh Products Co. may deny you warranty coverage if your small off-road engine or a part thereof has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small off-road engine to a Tecumseh Authorized Service Outlet (any Tecumseh Registered Service Dealer, Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse Distributor) as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days Warranty service can be arranged by contacting either a Authorized Tecumseh Servicing Dealer or by contacting Tecumseh Products Co., c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, WI 53024-1499. Telephone 1-262-377-2700 [or in USA/Canada call 1-800-558-5402] or see your local telephone yellow pages under Engines, Gasoline for the name, address and telephone number of a Authorized Tecumseh Servicing Dealer near you. IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty (ECS Warranty) which is provided to you by Tecumseh Products Co. pursuant to California law. Tecumseh Products Co. also provides to original purchasers of new Tecumseh Products Co. engines. The Tecumseh Products Co. Limited Warranties for New Tecumseh Engine and Electronic Ignition Modules (Tecumseh Products Co. Warranty) which is enclosed with all new Tecumseh Products Co. engines on a separate sheet. The ECS Warranty applies only to the emission control system of your new engine. To the extent that there is any conflict in terms between the ECS Warranty and the Tecumseh Products Co. Warranty, the ECS Warranty shall apply except in any circumstances in which the Tecumseh Products Co. Warranty may provide a longer warranty period. Both the ECS Warranty and the Tecumseh Products Co. Warranty describe important rights and obligations with respect to your new engine. Warranty service can only be performed by a Tecumseh Products Co. Authorized Servicing Dealer. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting the products to and from the place where the inspection and/or warranty work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of any engine or any part(s) thereof submitted for inspection and/or warranty work. If you have any questions regarding your warranty rights and responsibilities, you should contact Tecumseh Products Co. at 1-262-377-2700 or in USA/Canada call 1-800-558-5402. EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines): (a.) APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. (b.) GENERAL EMISSIONS WARRANTY COVERAGE: Tecumseh Products Co. warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: (1) Designed, built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board pursuant to its authority in Chapters 1 and 2, Part 5, Division 26 of the Health and Safety Code, and (1) Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, will cause a warranted emissions-related part to fail to be identical in all material respects to the part as described in the engine manufacturers application for certification. (c.) The ECS Warranty only pertains to emissions-related parts on your engine, as follows: (1) Any warranted, emissions-related parts which are not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Tecumseh Products Co. according to Subsection 4 below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. (2) Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of repair or replace as necessary, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. (3) Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owners Manual, shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by Tecumseh Products Co. according to Subsection 4 below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. (4) Repair or replacement of any warranted, emissionsrelated part under this ECS Warranty shall be performed at no charge to the owner at a Tecumseh Authorized Service Outlet. (5) The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a Tecumseh Authorized Service Outlet. (6) Tecumseh Products Co. shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. (7) Throughout the ECS Warranty Period, Tecumseh Products Co. shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts. (8) Any Tecumseh Products Co. authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce Tecumseh Products Co. ECS Warranty obligations. (9) Unapproved add-on or modified parts may not be used to modify or repair a Tecumseh Products Co. engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Tecumseh Products Co. shall not be liable hereunder for failures of any warranted parts of a Tecumseh Products Co. engine caused by the use of such an unapproved add-on or modified part. Emission related parts include the following: 1) Carburetor assembly and it's internal components a) Fuel Filter b) Carburetor gaskets c) Intake pipe 2) Air cleaner assembly a) Air filter element 3) Ignition system including: a) Spark plug b) Ignition module c) Flywheel assembly 4) Catalytic muffler (if so equipped) a) Muffler gasket (if so equipped) b) Exhaust manifold (if so equipped) 5) Crankcase breather assembly and it's components a) Breather connection tube
StrikeMaster Corporation, 17217 U.S. Highway 10 East, Big Lake, Minnesota 55309 provides the following LIMITED WARRANTY on its products to the purchaser of these products and to any person to whom such products are transferred during the duration of this warranty. The warrantor's obligation shall be limited to repairing or replacing at the above address, any part or parts which shall within a One Year period hereinafter specified to be returned to them with transportation prepaid and which upon examination by StrikeMaster Corporation shows to have been defective. This warranty shall NOT APPLY IF: A. The product has been altered, repaired or modified outside the warrantor's place of business in any way that would adversely affect its operation. The product has been subjected to misuse or damage while in the possession of the purchaser or was operated or used other than in accordance with the manufacturer's operating instructions. The product failure is attributed to damage which is the sole responsibility of the user. The One Year limited warranty period shall commence with the date the product is sold to the purchaser by the dealer, or if this date cannot be established, the date the product was sold by StrikeMaster Corporation to the distributor or dealer. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSES ARE LIMITED TO THE DURATION OF THIS WARRANTY One Year AFTER SAID One Year StrikeMaster Corporation EXPRESSLY DISCLAIMS ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Purchase or other acceptance of the product by the claimant shall be on the condition and agreement that StrikeMaster Corporation SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND.
Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitations of incidental or consequential damages, so the above limitation or exclusions may not apply to you. To make claim under this warranty write or call (763)263-8999 directly to "CUSTOMER SERVICE", StrikeMaster Corporation at the above address for a warranty return authorization. StrikeMaster Corporation will make every effort to repair or replace the product if found to be defective within the terms of this warranty within 30 days after receipt of the product. Proof-of-Purchase must accompany product to ensure warrantability. NOTE: This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.
This registration card must be returned to StrikeMaster Corporation to validate the One Year Limited Warranty.
NAME ________________________________________ DATE PURCHASED ___________________________________
ADDRESS ____________________________________________________________________________________________ CITY____________________________________________ STATE _______________________ ZIP _________________ EMAIL ADDRESS ________________________________________
SIZE ____________ ____________ ____________ ____________ ____________
SIZE ____________ ____________
SEE SPECIAL BROCHURE
Replacement Blades Blade Sharpening Blade Guards Auger Extensions Gift Ideas
MORA Hand Auger Lazer Hand Auger Lazer Mag Xpress Lazer Mag Ultra Mag 2000
Lazer XL-3000 Electra Lazer 12V
PURCHASED AS A: PURCHASED AT:
Gift Own Use Local Dealer Catalog Chain Store On-Line
PLACE STAMP HERE
Box U.S. Highway 10 East Big Lake, Minnesota 55309
Basic Troubleshooting and Service Information
TABLE OF CONTENTS
Safety Denitions.... ii General Safety Precautions.... 1 General Information.... 2 Reviewing The Engine ID Label.... 3 Model Numbering Identication for TecumsehPower's Full Engine Line.. 4 Spark Plug Replacement (4-Cycle).... 5 Spark Plug Replacement (2-Cycle and Europa)... 6 Fuel Recommendations....7-8 TecumsehPower 4-Cycle Lubrication Requirements... 9 4-Cycle Troubleshooting.... 10-11 TecumsehPower 2-Cycle Engine Oil Requirements... 12 2-Cycle Troubleshooting....13-14 4-Cycle Cross Reference for Specication-To-Model Number Designation (Vertical Engines). 15 4-Cycle Cross Reference for Specication-To-Model Number Designation (Horizontal Engines). 16 2-Cycle Cross Reference for Specication-To-Model Number Designation (Vertical and Horizontal Engines).... 16 Repair Manuals.....17
2005, 2009 TecumsehPower Company. All Rights Reserved
The information in this guide is intended to assist individuals who are knowledgeable in basic engine repair and maintenance. If you are unfamiliar with two and four cycle engine operation and maintenance, DO NOT attempt any maintenance or repairs. Contact your local TecumsehPower Servicing Dealer for assistance.
IMPORTANT NOTICE! Safety Denitions
Statements in this manual preceded by the following words and graphics are of special signicance:
TecumsehPower Contact Information
For engine adjustments, repairs or warranty service, contact your nearest Authorized TecumsehPower Servicing Dealer. Find them on our website at www. TecumsehPower.com or call TecumsehPower at 1-800558-5402 or 262-377-2700 if you are located outside the U.S.
WARNING indicates a potentially hazardous situation which if not avoided, could result in death or serious injury. NOTE Refers to important information and is placed in italic type. It is recommended that you take special notice of all items discussed on the next two pages and wear the appropriate safety equipment. Before operating an engine it is your responsibility to read the Operators Manual. Follow these basic rules for your personal safety: Keep this manual handy at all times for future reference. Read it carefully and familiarize yourself with operating, maintenance, components and safety instructions.
Notice Regarding Emissions
Engines which are certied to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certied to operate on regular unleaded gasoline, and may include the following emission control systems: (EM) Engine Modication and (TWC) ThreeWay Catalyst (if so equipped).
General Safety Precautions A. Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion and eventually death.
to store and dispense fuel. TecumsehPower recommends purchasing gasoline in containers with a capacity of 2.5 gallons or less. Small containers are easier to handle and help eliminate spillage during refueling. DO NOT pour fuel from engine or siphon fuel by mouth.
C. Adult Supervision of Operation, Refueling and Maintenance
Not everyone who is allowed to use an engine is capable of safely and responsibly operating, maintaining and/or fueling it. TecumsehPower recommends the following: An adult should fuel the engine. NEVER allow children to refuel an engine. An adult should perform maintenance on an engine. Only allow children to perform maintenance if an adult has determined they are experienced and capable of such operation. An adult should start the engine. Only allow children to start the engine if an adult has determined they are experienced and capable of such operation. To avoid unsupervised operation of the engine, especially by children, NEVER leave it unattended when it is running.
Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT. To prevent serious injury or death from carbon monoxide: NEVER run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels. NEVER run engine in poorly-ventilated or partially enclosed areas such as barns, garages, basements, carports, under dwellings, or in pits. NEVER run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.
D. Stay Away from Rotating Parts
NEVER operate an engine with an unguarded engine shaft. The equipment manufacturer may attach a sprocket and chain or pulley and belt to the engine shaft. If these parts are not properly guarded, or if you are not sure whether they are properly guarded, DO NOT use your engine; contact the equipment manufacturer. Hands, feet, hair, jewelry, clothing, etc. can become entangled in rotating parts, leading to serious injury or death. To avoid serious injury or death, be sure the ywheel guard is in place.
B. Avoid Gasoline Fires
Gasoline (fuel) vapors are highly ammable and can explode. Fuel vapors can spread and be ignited by a spark or ame many feet away from engine. To prevent injury or death from fuel res, follow these instructions: NEVER store engine with fuel in fuel tank inside a building with potential sources of ignition such as hot water and space heaters, clothes dryers, electric motors, etc. NEVER remove fuel cap or add fuel when engine is running. NEVER start or operate the engine with fuel ll cap removed. Allow engine to cool before refueling. NEVER ll fuel tank indoors. Fill fuel tank outdoors in a well-ventilated area. DO NOT smoke while refueling tank. Use only an approved red GASOLINE container
The following information is being provided to assist you in locating and recording your engine model and specication numbers. This information will be needed to use this book or obtain parts from a local TecumsehPower dealer.
Model Numbering System for TecumsehPowers Full Engine Line Prior to 2004 Production
LOCATING AND READING ENGINE MODEL AND SPECIFICATION
THE FOLLOWING WILL BE NEEDED TO LOCATE PARTS FOR YOUR ENGINE.
Model TVM195 Specication 150288G (DOM) 8150C
Typical Engine I.D. Label
THIS ENGINE MEETS 1995-1998 CALIF/US EPA PH1 APPLICABLE EMISSION REGULATIONS FOR ULGE ENGINES FUEL REGULAR UNLEADED OIL SAE 30
Tecumseh Power Company
TVM195 150288G (E) STP318U1G2EA C
ENGINE MODEL NUMBER LOCATED UNDER COVER
ENGINE MODEL NUMBER LOCATIONS
Model Numbering System for Current TecumsehPowers Full Engine Line
Reviewing The Engine ID Label
Effective with the 2004 Model Year, we have changes to the engine I.D. label on our products. The following pages will explain the information contained on the label dependent on the age of your product.
The numbers following the model number make up the specication number. Using model LV195EA-361541B, as an example, interpretation is as follows: LV195EA-361541B is the model and specification number.
L V 195 E A - 361541B
Warranty Code Is the specication number used for properly identifying the parts of the engine Indicates a standard power conguration Indicates EPA/CARB compliant Indicates a 195 cc displacement Indicates a vertical shaft conguration Indicates an L-Head, side valve conguration
Date of Manufacture
The Date of Manufacture (D.O.M.) indicates the production date. For this example, 03188BC0010 is the D.O.M. (Date of Manufacture). Day of Year Mfg 188th Facility Individual Serial # 10th unit built
Typical Engine I.D. Label Locations
Assembly Line / Shift
Model Numbering Identication for TecumsehPowers Full Engine Line
(effective 2004 production)
1st Space - Valve Orientation
T = Two Cycle O = Overhead Valve L = L-Head
Prior to 2004 Model Number Conversion Chart 4-Cycle
LEV90 LEV120 HSSK50 HSSK55 VSK90 OHV135 OHV180 TVT691 VTX691 LV148EA LV195EA LH195SA LH195SP LV148SA OV358EA OV490EA OV691EA OV691EP OHH60 OHH65 OHSK70 OHSK75 HMSK90 HMSK110 OHSK110 OHSK130 OHM110 OH195EA OH195EP OH195SA OH195SP LH318SA LH358SA OH318SA OH358SA OH318EA
2nd Space - Crank Orientation
V = Vertical H = Horizontal M = Multi-position
3rd, 4th and 5th Space - Displacement 6th Space - Emissions Class
E = 50 State/Global Emissions Compliant X = Not for sale in California, except exempt applications S = Snow Emission Compliant
TC300 HSK870 HSK600 AV520 TM049XA TH139SP TH098SA TV085XA
7th Space - Engine Specics
A = Standard (OHH50-60), (OHSK50-70) P = Power Up (OHH65-70, OHSK75-775)
ECH ECV HHH HHM -
HM HMSK HMXL HS HSSK HXL LAV LEV LH LV OH OHH OH195 OHM OHSK OHV OV OVM -
Exclusive Craftsman Horizontal Exclusive Craftsman Vertical Horizontal Shaft Horizontal Heavy Duty (Cast Iron) Horizontal Heavy Duty (Cast Iron) (Medium Frame) Horizontal Medium Frame Horizontal Medium Frame (Snow King) Horizontal Medium Frame (Extra Life) Horizontal Small Frame Horizontal Small Frame (Snow King) Horizontal (Extra Life) Lightweight Aluminum Frame Vertical Low Emissions Vertical L-Head Horizontal L-Head Vertical Overhead Valve Heavy Duty (Cast Iron) Overhead Valve Horizontal Overhead Valve Horizontal (195 cc's) Overhead Valve Heavy Duty Horizontal (Medium Frame) Overhead Valve Horizontal (Snow King) Overhead Valve Vertical (Medium Frame) Overhead Valve Vertical Overhead Valve Vertical (Medium Frame) 4
OVRM OVXL TNT TVEM TVM TVS TVT TVXL VVH VLV VLXL VM VSK VTX -
Overhead Valve Vertical (Small Frame) (Rotary Mower) Overhead Valve Vertical (Medium Frame) (Extra Life) Toro N TecumsehPower (Toro Exclusive Series) TecumsehPower Vertical European Model TecumsehPower Vertical (Medium Frame) (Replaces V & VM) TecumsehPower Vertical Styled TecumsehPower Vertical Twin TecumsehPower Vertical (Extra Life) Vertical Shaft Vertical Heavy Duty (Cast Iron) Vector Lightweight Vertical Vector Lightweight Vertical (Extra Life) Vertical Shaft (Medium Frame) Vertical Snow King Vertical Twin Two Cycle Horizontal Shaft Two Cycle Multiposition Operation Two Cycle Vertical Shaft
TH TM TV -
Spark Plug Replacement
NOTE: Only models which will continue to be manufactured long term will have an updated Model designation.
4-CYCLE SPARK PLUG
Service Number 35395
ECV100-120 HMSK70, LH318SA (HMSK80), HMSK90 HSK30-70 HSSK40, LH195SA (HSSK50), LH195SP (HSSK55) LH358SA (HMSK100), HMSK110 LEV80, LV148EA (LEV90), LV195EA (LEV120) LV148SA (VSK90), VSK100 TNT100 TNT120 TVS75-120 TVXL90-120
Service Number 33636
H30-80 HM70-100 HS40-50 TVM195-220 TVXL195-220 VLV-all
Service Number 34277
H22 H25 HH40-120 HHM80 HMXL70 HT30 HT35 HXL35 LAV25-50 TVM125-170 V40-80 VH40-100 VM70-100
Service Number 34645
OH318EA (OHM90-110) OHM120 OH195EA (OHH60), OH195EP (OHH65) OHH/OHSK40-130 OH195SA (OHSK70), OH195SP (OHSK75) OH318SA (OHSK110), OH358SA (OHSK120-130) OH180 OV195EA OV358EA (OHV110-135), OV490EA (OHV140-180) OV691EP (VTX691, TVT691) OVM120 * OVXL120 * OVXL/C120 * OVXL125 OV195
Service Number 35552
THE SERVICE NUMBERS LISTED BELOW WILL GIVE CORRESPONDING CHAMPION AND AUTOLITE SUBSTITUTIONS. Champion RJ19LM RL82C RL86C RN4C RJ17LM RJ8C Autolite NA 304
Note: * OVXL models with specication nos. below 202700 use RL86C.
OHM120 models with specication nos. below 224000 use RL86C. OHSK110 - 130 models with specication nos. below 223000 use RL86C.
SPARK PLUG AIR GAP ON ALL MODELS IS.030 (.762 mm)
Service Number 34046
OHM120 OH318SA (OHSK110), OH358SA (OHSK120-130) OVM120 * OVXL120 * OVXL/C120 * OVXL125
Note: * OVXL models with specication nos. 202700, 203000 and up, use RN4C.
3/8" 9.525 mm
1/2" 12.700 mm
3/4" 19.050 mm
OHM120 models with specication nos. 224000 and up, use RN4C. OHSK110, OHSK120-130 models with specication nos. 223000 and up, use RN4C.
NOTE: Not all spark plugs have the same heat range or reach. Using an incorrect spark plug can cause severe engine damage or poor performance. TecumsehPower uses all three of the reaches shown.
FOR TWO CYCLE INFORMATION REFER TO NEXT PAGE.
Note: If you need assistance locating your engine model numbers please check page 3 or 4.
2-CYCLE SPARK PLUG
Service Number 611100
TC300 TCH300 TM049XA
AV600 AV520 TVS600 TV085XA
Service Number 611049
AH520 AH600 HSK840 HXL840 TC200 TCH200 Type 1500 TH098SA HSK600 HSK635 TH139SA HSK845, 850 TH139SP HSK870
EUROPA MODELS 4-CYCLE SPARK PLUG
LAV Legend Premier 153/173 Prisma Spectra Synergy Vantage
Geotec OHV Premier 45/55 Synergy OHV
All Horizontal Models BV BVL BVS Centura Futura HTL
Centrua OHV Futura OHV
THE SERVICE NUMBERS LISTED BELOW WILL GIVE CORRESPONDING CHAMPION AND AUTOLITE SUBSTITUTIONS. Champion RJ19LM RJ17LM RCJ-6Y RCJ-8Y Autolite NA 2976
1/2" 3/4" 3/8" 9.525 mm 12.700 mm 19.050 mm
Todays fuels have a short shelf life and it is recommended you buy no more than a two week supply at a time. GASOLINE TecumsehPower strongly recommends the use of fresh, clean, unleaded regular gasoline in all TecumsehPower engines. Unleaded gasoline burns cleaner, extends engine life, and promotes good starting by reducing the build-up of combustion chamber deposits. Leaded gasoline, gasohol containing no more than 10% ethanol, premium gasoline, or unleaded gasoline containing no more than 15% MTBE (Methyl Tertiary Butyl Ether), 15% ETBE (Ethyl Tertiary Butyl Ether) or 10% ethanol, can be used if unleaded regular gasoline is not available. Reformulated gasoline that is now required in several areas of the United States is also acceptable. NEVER USE gasoline, fuel conditioners, additives or stabilizers containing methanol, gasohol containing more than 10% ethanol, unleaded regular gasoline containing more than 15% MTBE (Methyl Tertiary Butyl Ether), 15% ETBE (Ethyl Tertiary Butyl Ether) or 10% ethanol, gasoline additives, or white gas because engine/fuel system damage could result. SPECIALTY FUELS Fuels being marketed for use on small engines can have a signicant effect on starting and engine performance. Prior to using any specialty fuel, the Reid Vapor Pressure (RVP) must be determined. Fuels with a rating of less than 50kPa (7psi) should not be used in summer, and fuel with a rating of 85kPa (12psi) should not be used during winter. SHORT TERM STORAGE
WARNING NEVER store the engine with fuel in the fuel tank inside a building with potential sources
of ignition such as hot water and space heaters, clothes dryers, electric motors, etc.
If engine fuel stored in the gas tank and/or an approved gas container is to be unused without gasoline stabilizer for more than 15-30 days, prepare it for short term/seasonal storage. TecumsehPower recommends using ULTRA-FRESH or Fuel Saver Plus Gasoline Stabilizer plus Fuel System Cleaner as an acceptable method of minimizing formation of fuel gum deposits during storage. This product is available from your Authorized TecumsehPower Servicing Dealer. Always follow mix ratio found on stabilizer container. Failure to do so may result in equipment damage. It is not necessary to drain stabilized gas from carburetor.
FUEL TREATMENT 1. Add fuel stabilizer according to manufacturers instructions. 2. Run engine at least 10 minutes after adding stabilizer to allow it to reach carburetor. 3. Instead of using a fuel preservative/stabilizer, you can empty the fuel tank as described under "Extended Storage.
Fuel Recommendations - continued
NOTES Clean debris from engine before draining fuel from carburetor. If you have prepared your fuel for short term storage it is not necessary to drain fuel that contains stabilizer from your carburetor. To avoid severe injury or death, DO NOT pour fuel from engine or siphon fuel by mouth. 1. To prevent serious injury from fuel res, empty fuel tank by running engine until it stops from lack of fuel. DO NOT attempt to pour fuel from engine. 2. Run the engine while waiting until the remaining fuel is consumed. NEVER leave the engine unattended when it is running and NEVER run engine in enclosed areas. FUEL ADDITIVES Only fuel additives such as TecumsehPowers fuel stabilizer Part No. 730245A or liquid varieties can be used when mixed properly. For winter applications, Isopropyl alcohol fuel dryers may be used in the fuel system but must be mixed at the proper ratio recommended by the manufacturer. NEVER USE METHANOL BASED FUEL DRYERS. EXTENDED STORAGE
TECUMSEHPOWER 4-CYCLE LUBRICATION
TecumsehPower recommends the use of a high quality, brand name oil with a minimum classication of SL/SJ. Very few air cooled engines have any type of oil ltration system, making regular oil changes critical to remove impurities from the engine and maximize engine life. Consult the operator's or repair manual for the oil change interval and viscosity based on equipment operating temperature.
shown with model names prior to 2004
CLASSIFICATIONS: SL/SJ" DO NOT USE 10W40 CAPACITIES: Engine Model ml All LAV, TVS, LEV, OVRM.. 630 ECV, TNT... 630 V & VH50-70... 810 TVM 125, 140... 810 TVM 170-220.. 960 VM70-100, HHM80.. 960 VH100... 1500 All VLV.. 810 VSK90-100.. 630 OVM120, OVXL120, 125.. 960 OHV11-13 Without Filter.. 960 OHV11-13 With Filter...1170 OHV13.5-17 With Filter.. 1800 OHV13.5-17 Without Filter.. 1650 TVT691 With Filter.. 2150 TVT691 Without Filter.. 1950 H, HSK30-35... 630 HS, HSSK40-50.. 630 H, HH, HSK50-70.. 570 OHH/OHSK50-70.. 630 HMSK, HM70-100.. 720 OHSK80-100.. 720 OHM120, OHSK110*-130.. 840 HH100,120, OH120-180.. 1560
TecumsehPower 4-CYCLE ENGINE OIL
shown with model names 2004 production and later
ml 1950 Engine Model LH195SA, LH195SP LH318SA, LH358SA LV148EA, LV148SA LV195EA OH195EA, OH195EP OH195SA, OH195SP OH318EA OH358SA OV195EA OV358EA With Filter OV358EA Without Filter OV490EA With Filter OV490EA Without Filter OV691EA With Filter OV691EA Without Filter OV691EP With Filter OV691EP Without Filter Oz. 64
Oz. 28 52
EUROPA MODELS *
Vantage Prisma Synergy Synergy "55" Spectra Futura HTL BVS 630 630
*NOTE: Model OHSK110 with a spec. of 221000 and up, have a capacity of 26 oz. (720 ml).
BH Series Geotec Series 35-50
NOTE: Vertical shaft engines with auxiliary PTO: 26 oz. (700 ml).
Four Cycle Troubleshooting
The following is provided as a basic troubleshooting guide. Its use requires a complete review of all conditions and symptoms. Always examine the exterior for clues: leaks, excessive dirt, or obvious damage. Some repairs will require the assistance of a TecumsehPower Servicing Dealer. Before troubleshooting any system problem, see original equipment manufacturers (O.E.M.) instructions. Make your troubleshooting easier by preparing as follows: Work in a clean, well-lighted place. Keep proper tools and materials nearby. Keep an adequate supply of clean petroleum-based solvent. To reduce the risk of serious injury or death from res and/or explosions, NEVER use ammable solvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-ammable solvent such as TecumsehPower Degreaser Cleaner. CAUTION NEVER use compressed air to clean debris from yourself or your clothing. When using compressed air to clean or dry serviceable parts: Air pressure must not exceed 30psi (206kPa). Shield yourself and bystanders from ying debris.
Wear appropriate eye protection. Use only approved air blow nozzles.
Engine Will Not Start
Check if spark plug is wet or dry Wet Dry
Defective spark plug Use Tester 670366
Review with the customer proper priming procedure (3-5 primes, waiting 2 seconds between each prime)
If equipped with a choke, check for full travel. Check throttle cable and control for proper adjustment. Check fuel supply and fuel cap vent Restriction in fuel system (lter) Carburetion problem* (bad bowl gasket) Poor Compression
Restricted air lter
Improper or stale fuel Exhaust ports plugged Carburetion problems due to ooding, over priming, etc.* Ignition System
Should more extensive repair be needed, we recommend you contact a local TecumsehPower Servicing Dealer for repair. Repair manuals are also available from your local dealer or direct from www.TecumsehPower.com. A complete list of the available manuals can be found at the end of this book. NOTE: Refer to Technician's Handbook for a more detailed list of remedies. 10
Four Cycle Troubleshooting - continued
To reduce the risk of serious injury or death from res and/or explosions, NEVER use ammable solvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-ammable solvent such as TecumsehPower Degreaser Cleaner. CAUTION NEVER use compressed air to clean debris from yourself or your clothing. When using compressed air to clean or dry serviceable parts: Air pressure must not exceed 30psi (206kPa). Shield yourself and bystanders from ying debris.
Check for Spark
Spark No Spark
Check ywheel for correct key, damaged or sheared key Set proper air gap on external coil
Replace spark plug
Isolate engine from all equipment (disconnect wiring harness), repeat test
Set proper point gap, check condensor and timing Test coil for intermittent or weak spark
Equipment problem, check switches, wiring and equipment controls Parasitic load too high
Engine problem, check for shorts or grounds in wiring Test ignition module
Should more extensive repair be needed, we recommend you contact a local TecumsehPower Servicing Dealer for repair. Repair manuals are also available from your local dealer or direct from www.TecumsehPower.com. A complete list of the available manuals can be found at the end of this book. NOTE: Refer to Technician's Handbook for a more detailed list of remedies. 11
TECUMSEHPOWER 2-CYCLE ENGINE OIL
The proper type and ratio of 2-cycle oil is critical to long life and low maintenance of the engine. The use of non-certied oils and improper mix ratios can cause severe engine damage and possibly void warranty consideration. The following is a list of 2-cycle engine oil classications which are certied for use in TecumsehPower 2-cycle engines: National Marine Manufactures Association, (NMMA), TC-WII or TC-W3 American Petroleum Institute, (API), TC Japanese Automobile Standard Organization, (JASO), FB or FC
TWO-CYCLE FUEL/OIL MIX RATIOS 24:1
AV520 Types 670 & 653, TV085 TV085XA (AV600 Type 600-10 & Up) TC200, TCH200, TCH300 TM049XA (TC300) MV100S
TVS600 ALL TYPES AH600
TVS / TVXL HSK840 - 870 - TH139 HSK600 - 635 - TH098
Sears/Craftsman 40:1 2-Cycle Oil has been tested and approved for use in all engines, EXCEPT the TC / TM Models which require a 24:1 Ratio.
ENGINE OIL WITH FUEL STABILIZER PART NO. 730227D
TecumsehPower 2-CYCLE ENGINE OIL may be used in a variety of 2-cycle engines including: outboards, lawnmowers, snow-blower, string trimmers, and edgers at any fuel/oil mixing ratio up to 50:1. Superior Lubricity Extends engine life by reducing wear Longer Spark Plug life through reduced fouling Reduces Carbon Build-Up extending required service intervals Helps maintain emissions compliance which helps our environment Contains Fuel Stabilizer-Extends fuel life and protects fuel system
32:1 U.S. Gasoline 24:Gallon 2 Gallons 5 Gallons 1 Gallon 2 Gallons 5 Gallons 50:Gallon 2 Gallons 5 Gallons
ENGINE FUEL MIX
U.S. Amount of Oil To Be Added 5 oz. 11 oz. 27 oz. 4 oz. 8 oz. 20 oz. 2.5 oz. 5 oz. 13 oz. METRIC Petrol 4 Liters 8 Liters 20 Liters 4 Liters 8 Liters 20 Liters 4 Liters 8 Liters 20 Liters METRIC Amount of Oil To Be Added 167 ml 333 ml 833 ml 125 ml 250 ml 625 ml 80 ml 160 ml 400 ml
Two Cycle Troubleshooting
Check if spark plug is wet or dry
Wet Dry Review with customer priming or choking procedure (3-5 primes, if equipped, waiting 2 seconds between each prime) If equipped with a choke, check for full travel. Check throttle cable and control for proper adjustment. Carburetion problem* (bad bowl gasket) Check fuel supply and fuel cap vent Restriction in fuel system (lter, screen) Poor compression Damaged reed, port plugs, seals or gaskets
Defective spark plug
Improper fuel mix or stale fuel Sheared or partially sheared ywheel key Carburetion problems due to ooding, over priming, etc.* Ignition System Crankcase seals or gaskets leaking
Should more extensive repair be needed, we recommend you contact a local TecumsehPower Servicing Dealer for repair. Repair manuals are also available from your local dealer or direct from www.TecumsehPower.com. A complete list of the available manuals can be found at the end of this book. NOTE: Refer to Technician's Handbook for a more detailed list of remedies. 13
Two Cycle Troubleshooting - continued
Check ywheel for correct key, damaged key or key adaptor Set proper air gap on external coil
Set proper point gap, check condensor and timing (if equipped) Test coil for intermittent or weak spark Check electric starter if applicable
Should more extensive repair be needed, we recommend you contact a local TecumsehPower Servicing Dealer for repair. Repair manuals are also available from your local dealer or direct from www.TecumsehPower.com. A complete list of the available manuals can be found at the end of this book. NOTE: Refer to Technician's Handbook for a more detailed list of remedies. 14
Cross Reference for Specication - To - Model Number Designation
This cross reference chart allows you to determine an engine Model Number if you only have the Specication Number. VERTICAL 4-CYCLE ENGINES
Specication Number Series Model Number TNT100 TNT120 LAV25, OVRM55 OVRM105 OVRM60 OVRM60 OVRM65, OVRM120 OV195EA (RM) OV195EA (Utility) LAV30 TVS75 LAV35 OVRM905 (Sears Only) OVRM40, OVRM45 (Premier Engine) OVRM40 (High Tech Look) TVS90 TVS90 (Premier Engine) TVS90, TVXL90 TVS90 (High Tech Look) TVS100 TVS100 (Premier Engine) TVS100 TVS90, TVXL90 TVS90 TVS90 V40 LAV40 OVRM50, OVRM55 (Premier Engine) OVRM50, OVRM55 OVRM50, OVRM55 (High Tech Look) TVS105 TVS105 (Premier Engine) TVS105 TVS105 (High Tech Look) TVXL105 TVS105, TVS & TVXL115 TVS105, TVS115 (Premier Engine) TVS115 TVS105, TVS115 (High Tech Look) TVS & TVXL115 TVS115 (Premier Engine) TVS115 TVS115 (High Tech Look) V50, TVM125 TVS & TVXL115 TVS & TVXL115 TVS115 TVS115 LAV50 LAV50 & TVS115 TVS120 TVS120, TVEM120 TVS120 (Premier Engine) TVS120 (High Tech Look) TVS120 TVS120 V60, TVM140 VH40 VH50 VH60 V70 VM70, TVM170 TVXL170 VH70 Specication Number Series Model Number ECV100 ECV105 VH80 VH100 V & VM80, TVM195 TVM & TVXL195 TVM195 ECV110, TVM195 TVM220 ECV120 VM100, TVM220 TVM & TVXL220 TVM220 OVM120 OVXL120, OVXL125 OVXL120 (I/C) OHV11, OHV115 OVXL125 OHV115 OVXL125 (I/C) OHV12, OVXL120 (Tec.1200) OHV125, OVXL125 (Tec1250) OHV13 OVXL125 (Tec.1250I/C), OHV13/135 OHV14/140 OHV145 OHV15/150 OHV16/160 OHV165 OHV155 OHV17/170 OHV175 OHV110 OHV115 OHV120 OHV125 OHV130 OHV135,OV358EA (Sm. Enduro) OHV180,OV490EA (Lg. Enduro) LEV90, LV148EA VSK90, LV148SA LEV100 LEV100 VSK100 LEV100 LEV100 LEV105 LEV105 VSK105 LEV115 LEV115 LEV115 LEV120 VSK120 LEV120, LV195EA (Utility) LEV120, LV195EA (RM) VLV40 ULT, VLV B24, VLXL50, & VLV126 ULT, VLV, VLXL55, & VLV126 ULT, VLV60, VLV65, & VLV126 VLV65, VLV66 TVT691 TVT691, OV691EA (Twin) VTX691, OV691EP (Twin)
This cross reference chart allows you to determine an engine Model Number if you only have the Specication Number. HORIZONTAL 4-CYCLE ENGINES
Specication Number Series 115000 Model Number H22 H25 OHH45 H30 HSK30 H30 H30 H & HT35 HSK35 H35 H35 HXL35 H40 HS & HSSK40 HSK40 H40 H40 HSSK40 H50 HSK50 HS & HSSK50, LH195SA HSSK55, LH195SP OHH50 OHSK50 OHH55 OHSK55 OHH60, OH195EA OHSK60 OHH65 OHH65, OH195EP OHSK65 OHH70 OHSK70, OH195SA (Premium) OHSK75, OH195SP (Premium) H60 HSK60 HH40 HH50 HH60 HH80 HH100 Specication Number Series Model Number HH120 H70 HSK70 HM & HMSK70 HMXL70 HH70 ECH90 H & HM80 HMSK80 HM85 HM & HMSK85 HM90 HMSK90, LH318SA HM & HMSK100, LH358SA HMSK105 HMSK110 HH & OH140 HH150 & 160 OH160 OH120 OH180 HHM80 OHM120 OHSK110 OHSK80 OHSK90 OHSK100 OHSK110 OHSK115, OH318SA (Premium) OHSK120 OHM90 OHM100 OHM110, OH318EA OHSK90 OHSK110 OHSK120 OHSK125 OHSK130, OH358SA (Premium)
VERTICAL 2-CYCLE ENGINES
Specication Number Series Model Number TC300, TM049XA AV520, TV085XA
HORIZONTAL 2-CYCLE ENGINES
Specication Number Series 8700 Model Number HSK635, TH098SA HSK850, TH139SA HSK870, TH139SP
Service Number 740043 or 695244A
Service Number 740049 or 692509
ECV100-120 HMSK70, LH318SA (HMSK80), HMSK90, H22 H25 H30-80 HM70-100 HH40-120 HHM80 HMXL70 HT30 HT35 HXL35 HS40-50 HSK30-70 HSSK40, LH195SA (HSSK50), LH195SP (HSSK55) LH358SA (HMSK100), HMSK110 LAV25-50 LEV80, LV148EA (LEV90), LV195EA (LEV120) LV148SA (VSK90), VSK100 TNT100 TNT120 TVS75-120 TVXL90-120 TVM125-170 TVM195-220 TVXL195-220 V40-80 VH40-100 VM70-100 VLV-ALL
OHM120 OH318SA (OHSK110), OH358SA (OHSK120-130) OH318EA (OHM90-110) OHM120 OH195EA (OHH60), OH195EP (OHH65) OHH/OHSK40-130 OH195SA (OHSK70), OH195SP (OHSK75) OH318SA (OHSK110), OH358SA (OHSK120-130) OVM120 OVXL120, OVXL/C120 OVXL125 OV195EA OV358EA (OHV110-135) OV490EA (OHV140-180) OV691EP (VTX691, TVT691) OVM120 OVXL120 OVXL/C120 OVXL125
Service Number 691462A
Service Number 740047 or 692508
AH520 AH600 HSK840 HXL840 TC200 TCH200 Type 1500 TH098SA (HSK600), HSK635 TH139SA (HSK845, 850) TH139SP (HSK870) AV600 TV085XA (AV520) TVS600
Service Number 694988
Service Number 694782
TCH300 TM049XA (TC300)
TecumsehPower Company 900 North Street Grafton, Wisconsin 53024 1-800-558-5402
Form No. 696533
Litho In U.S.A.
PT-110 Cinema 4 Volvo 440 HAP422 SHR-3040 HL-1030 Review 9 0 Tascam X-48 LHD45EL GFA-535 Svart FI873 W350I DSC-H50 GN 7100 FST-ZUX9 KX-TG1311FR DAV-SB100 Lll-1999 CBM-231 AY-N28XC Wl-5450AP TSS-3 DVD 49 GW525 Finecam L3V Touch Mini YZF-R1 MVC-FD71 PAA 990 32HF7945D P4B266SE MID 2030 AJ-LT75 College 2D RX-V350 Precision M60 EMP-745 Mark-3 GPS 280 9100C 29PT8306 12R T733V DE6612S-D VX 170 Aopen MK33 KX-FP215E MM-DA25 System R1526H Nuvi 1370 DVX382H CT-W703RS AWT1332AA XH A1 RC68221 Ixus 65 88 X Wheel Ur2110H PET1031 UR4U-mdvr2B System 44 AF-4 SHR-2040P 7 6 CDX-GT640UI XD-501 DX4450 Supremo BD-C5500C Disto D3 AG-TL350 X50 DS HT-R667 Nakamichi BX1 Bluetubedp P95F-2 Scales F150-2007 EC102 E-link B20HW DDX7015 LFX25960SW PET716 DMC-FT2 NW-7GY 5600- CDX45 XR4400 KDL-26U3000 Yamaha P70 DLG8388NM LC-20SD5e S 5690DN DSC-T100 R B AFM 35 24-30 E
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