PowerSuite Software

Upload and download configurations Operate the drive controller View the fault history Create or modify a configuration in stand-alone mode and transfer it to an ATV31 drive controller New options have been added for the ATV31 drive, such as an oscilloscope function, parameter name customization, configuration locking using a password, and creation of a user menu.

pwrsuite cable.tif

Cable and connectors

Communication options

The ATV31 drive connects directly to Modbus and CANopen networks via an RJ45 connector, which supports both protocols. The communication function provides access to the drive controllers configuration, adjustment, control, and monitoring functions. Various communication options are available such as cables, junction boxes, and terminators.

563030

Ethernet/Modbus bridge
The ATV31 drive can be connected to an Ethernet network via an Ethernet/Modbus bridge for control and monitoring. Ethernet communication is primarily intended for the following applications: Coordination with PLCs

563031

Local or centralized supervision Communication with production management software Communication with remote I/O Communication with industrial control products

Communication gateways

The ATV31 drive can connect to other communication networks via the following gateways for control and monitoring: Fipio/Modbus

FIPIO/Modbus gateway

DeviceNet/Modbus Profibus DP/Modbus

563032

CATALOG NUMBERS
Use the table below as a guide to interpreting ATV31 drive controller catalog numbers. ATV31HU15M2A is used as an example.

Drive controller family

Profibus DP/Modbus gateway

H Heatsink product

Rating
U15 0: 0 to 0.99 kW U: 1 to 9.99 kW D: 10 to 99.99 kW

Voltage range

M2 M2: 200 V / 240 V, 1 phase M3X: 200 V / 240 V, 3 phase without filter N4: 380 V / 500 V, 3 phase S6X: 525 V / 600 V, 3 phase without filter

Variation

A: with local control panel

Technical Specifications

TECHNICAL SPECIFICATIONS

Environment

IP20 without protective vent cover, NEMA 1, UL open type IP21 on wiring terminals IP31 and IP41 all other areas UL Type 1 without removal of the protective vent cover from the top of the controller and with the addition of the Conduit Entry Kit.

The torque characteristics curves below define the available continuous torque and transient overtorque for both force-cooled and self-cooled motors. The only difference is in the ability of the motor to provide a high continuous torque at less than half the nominal speed.

563322.eps

Tn 2.25
2 1.75 1.7 1.50 1.0.95 0.75 0.50 0.0 25/30 50/60 75/90 100/120 Hz
1. Self-cooled motor: continuous useful torque 2. Force-cooled motor: continuous useful torque 3. Transient overtorque 1.7 to 2 Tn 4. Torque in overspeed at constant power1

Special uses

Using a motor with a different rating than the drive The drive can supply any motor with a power rating lower than that for which it is designed. For motors rated slightly higher than the drive, ensure that the load does not exceed the continuous output current of the drive. Testing on a low power motor or without a motor In a testing or maintenance environment, the drive can be run without switching to a motor with the same rating as the drive (particularly useful in the case of high power drives). This requires deactivation of motor phase loss detection. Connecting motors in parallel The rating of the drive must be greater than or equal to the sum of the currents of the motors connected to the drive. External thermal protection must be provided for each motor. If connecting three or more motors in parallel, we recommend installing an output filter between the drive and the motors.
1. The nominal frequency of the motor and the maximum output frequency are adjustable between 40 and 500 Hz. NOTE: Check the mechanical overspeed characteristics of the selected motor with the manufacturer.

Selection

SELECTION
208 V -15% / 240 V +10% at 50/60 Hz, single-phase input, three-phase output
ATV31 drive Catalog number 1 Motor Power indicated on at nameplate V kW

531248-10-M.tif

Line supply (input) Max. line current3 at 240 V A
2.5 4.4 5.8 7.5 10.2 13.3 18.4
Drive controller (output) Max. inrush current
Shortcircuit current rating 7 kA
Nominal Transient Total rated output dissipated output current power at current In 2 2,5 rated load A
1.5 3.3 3.7 4.8, 4.6, 4.6.9 8.0 11.0

0.25 0.5 0.1.3

3.0 5.3 6.8 8.9 12.1 15.8 21.9
2.3 5.0 5.6 7.2 10.4 12.0 16.5
ATV31H018M2 ATV31H037M2 ATV31H055M2 ATV31H075M2
0.18 0.37 0.55 0.75 1.1 1.5 2.2

ATV31H037M2

ATV31HU11M2 ATV31HU15M2 ATV31HU22M2
208 V -15% / 240 V +10% at 50/60 Hz, three-phase input, three-phase output
ATV31H018M3X ATV31H037M3X

531249-15-M.tif

Line supply (input) Max. line current 3 at 240 V A
1.9 3.3 4.2 5.6 7.4 9.6 13.0 16.6 21.1 32.0 40.9 55.6 71.9
1.5 3.3 3.7 4.8 6.9 8.0 11.0 13.7 17.5 27.5 33.0 54.0 66.0

0.25 0.5 0.1.5 7.15 20

2.1 3.8 4.9 6.4 8.5 11.1 14.9 19.1 24.2 36.8 46.8 63.5 82.1
2.3 5.0 5.6 7.2 10.4 12.0 16.5 20.6 26.3 41.3 49.5 81.0 99.0

0.18 0.37 0.55 0.75

ATV31H055M3X ATV31H075M3X
ATV31HU11M3X 1.1 ATV31HU15M3X 1.5

ATV31HU40MX3

ATV31HU22M3X 2.2 ATV31HU30M3X 3 ATV31HU40M3X 4 ATV31HU55M3X 5.5 ATV31HU75M3X 7.5 ATV31HD11M3X 11 ATV31HD15M3X 15

3) 4) 5) 6) 7

For a drive equipped with a control potentiometer and with run and stop buttons, add an A at the end of the catalog number (for example, ATV31HO37N4A). This option is not available for 575 V controllers. These power ratings and currents are for a maximum ambient temperature of 50 C (122 F) and a switching frequency of 4 kHz in continuous operation. The switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive controller reduces the switching frequency in the event of excessive temperature rise. The temperature rise is controlled by a PTC probe in the power module. Derate the nominal current if continuous operation above 4 kHz is required. Derating curves are shown on page 30 as a function of switching frequency, ambient temperature, and mounting conditions. Current on a line supply with the indicated short-circuit current rating. Peak current on power-up, for the maximum voltage (240 V +10%). For 60 seconds. 4.8 A at 200 V, 4.6 A at 208 V, 4.2 A at 240 V. Refer to Recommended fuses or Powerpact circuit breakers on page 26.
400 V -15% / 460 V +15% at 50/60 Hz, three-phase input, three-phase output
ATV31 drive Catalog number
Motor Power indicated on nameplate
Line supply (input) Max. line current 4 at 400 V A
2.2 2.8 3.6 4.9 6.4 8.9 10.9 13.9 21.9 27.7 37.2 48.2

at 460 V A

1.7 2.2 2.7 3.7 4.8 6.7 8.3 10.6 16.5 21.0 28.4 36.8

240 V single-phase drive catalog no.
ATV31H018M2 ATV31H037M2 ATV31H055M2 ATV31H075M2 ATV31HU11M2 ATV31HU15M2
PA / PB minimum resistance
240 V three-phase drive catalog no.
ATV31H018M3X ATV31H037M3X ATV31H055M3X ATV31H075M3X ATV31HU11M3X ATV31HU15M3X ATV31HU30M3X ATV31HU40M3X ATV31HU55M3X ATV31HU75M3X ATV31HU11M3X ATV31HU15M3X
460 V three-phase drive catalog no.
ATV31H037N4 ATV31H055N4 ATV31HU11N4 ATV31HU15N4
575 V three-phase drive catalog no.
ATV31HU15S6X ATV31HU22S6X

ATV31H075S6X 96 64

ATV31H075N54
ATV31HU75S6X 65 ATV31HU40S6X 44 ATV31HU55S6X 34 ATV31HU75S6X 23 ATV31HU11S6X ATV31HU15S6X 24
ATV31HU22NATV31HU30NATV31HU40NATV31HU55NATV31HU75NATV31HD11N4 ATV31HD15N4 20

ATV31HU22M2 25

ATV31HU22M3X 8 5
The following charts show the motor braking torque capacity of an ATV31 drive controller with a braking resistor. Braking torque with resistor
Constant torque applications
0.25 0.50 0.75 25/30 50/60 75/90 100/120 N (Hz)

HiTorqGraf.eps

Variable torque applications

LoTorqGraf.eps

1.25 1.50

1.20 1.25

1. Continuous braking torque (driving load) load factor = 100%. 2. Maximum transient braking torque (for 60 s).
Calculating resistor size
The standard dynamic braking (DB) resistor assemblies are suited to a wide variety of drive system stopping applications. However, where the driven machinery can present an overhauling load or large inertia to the drive system, the suitability of the DB resistor assembly must be verified. The suitability of a DB resistor assembly is determined by analyzing the mechanical system of the driven machinery. From the analysis, the following key parameters are computed: The peak braking power required during stopping or speed changes (Pi). The value of Pi determines the maximum allowable ohmic value of the DB resistor. The amount of power that must be absorbed (Pd) for a given time (td) by the DB resistors during stopping or speed changes of the drive. The value of Pd and td determine the required time-current characteristic of the DB resistor. The calculation of dynamic braking power requires Vdb. 575 V drives: Vdb = 1020 V 460 V drives: Vdb = 850 V 230 V drives: Vdb = 375 V The average power that must be dissipated by the DB resistor during an entire cycle of the machine (Pa). The value of Pa determines the required continuous current rating of the DB resistor. The following example illustrates the process. Given: The application consists of a 5 hp, 460 Vac, 1740 rpm motor (Nbase = base speed) with a rotor inertia of 0.28 lb-ft2. The motor is being controlled by an ATV31HU40N4 operating in the constant torque mode. The motor is driving a machine with an inertia 10 times that of the motor with no interposing gear box. The machine resistive (friction) torque is one-tenth of the rated motor torque at full speed. The requirement is to stop in 5 seconds from rated speed at a rate of 2 cycles/minute. Mechanical System Parameters: Rated motor torque: Tn = (hp x 5250)/Nbase = (5 x 5250)/1740 = 15.1 lb-ft Machine cycle time: tc = (60 seconds)/(two operations per minute) = 30 seconds Machine speed change during deceleration: Nd = 1740 rpm 0 rpm = 1740 rpm Machine deceleration time: td = 5 seconds Mechanical system resistive (friction) torque: Tr = (15.1 lb-ft)/10 = 1.51 lb-ft Mechanical system overhauling torque: To = 0.00 lb-ft Mechanical system combined inertia: Jc = 0.28 lb-ft2 + (10 x 0.28 lb-ft2) = 3.08 lb-ft2 Mechanical system inertial torque for a 5 second deceleration rate (as set by controller deceleration ramp): Tj = Jc x [Nd/(308 x td)] = 3.08 x [1740/(308 x 5)] = 3.48 lb-ft Required braking torque from motor: Tb = Tj + To Tr = 3.48 + 0.00 1.51 = 1.97 lb-ft NOTE: The required braking torque must not exceed the motors ability to produce torque. For inertial loads, including those depicted in the above examples, the required braking torque must not exceed the torque-producing ability of the dynamic braking unit with the recommended braking resistor (approximately 1.5 times the motor rated torque for constant torque applications). For machines that can continuously overhaul the motor, the value of overhauling torque (To) minus the resistive torque (Tr) must not exceed the motor continuous torque rating at any speed.

Considerations for isolated or impedance grounded neutral systems
The standard IEC 61800-3, annex D2.1, indicates that on isolated or impedance grounded neutral systems, the filters can affect the operation of insulation monitors. The efficiency of additional filters on this type of system also depends on the nature of the impedance between neutral and earth and is therefore unpredictable. If installing a machine on an isolated or impedance grounded neutral system, one solution is to insert an isolation transformer and connect locally to the machine on a neutral connection or neutral-to-earth system. Characteristics
Conformity to standards Degree of protection Maximum relative humidity Ambient air temperature around the device
Operation Storage EN 133200 IP 21 and IP 41 on upper part 93% without condensation or dripping water conforming to IEC 68-2-3 -10 to +60 C (14 to +140 F) -25 to +70 C (-13 to +158 F) 1000 m (3281 ft). At higher elevations, derate the current by 1% per additional 100 m (328 ft). 1.5 mm peak to peak from 3 to 13 Hz 1 gn peak from 13 to 150 Hz 15 gn for 11 ms 240 V +10% 240 V +10% 500 V +10% 600 V +10%
Maximum operating altitude Without derating Vibration resistance Shock resistance
Conforming to IEC 60068-2-6 Conforming to IEC 60068-2-27 50/60 Hz single phase

Maximum nominal voltage

50/60 Hz three-phase

EMC filters

Drive catalog number Maximum length of shielded cable 1 EN 55011 Class A m (ft) EN 55022 Class B m (ft) In 2 A Il 3 mA Filter catalog number Weight kg (lb)
Single phase supply voltage: 200/240 V 50/60 Hz
ATV31H018M2 ATV31H037M(164) ATV31H055M2 ATV31H075M2 ATV31HU11M(164) ATV31HU15M2 ATV31HU22M(164) 20 (66) VW3A31405 1.130 (2.491) 20 (66) VW3A31403 0.775 (1.709) 20 (66) VW3A31401 0.600 (1.323)
Three-phase supply voltage: 200/240 V 50/60 Hz

VW3A31403 16A

5 (16) ATV31H055M3X ATV31H075M3X ATV31HU11M3X ATV31HU15M3X ATV31HU22M3X ATV31HU30M3X 5 (16) ATV31HU40M3X ATV31HU55M3X 5 (16) ATV31HU75M3X ATV31HD11M3X 5 (16) ATV31HD15M3X 5 (16)

VW3A31402

0.650 (1.433)

VW3A31404

1.000 (2.205)

VW3A31406

1.650 (3.638)

VW3A31407

3.150 (6.945)

VW3A31408

5.300 (11.684)
Three-phase supply voltage: 380/500 V 50/60 Hz
ATV31H037N4 ATV31H055N4 ATV31H075N4 ATV31HU11N4 ATV31HU15N4 ATV31HU22N4 ATV31HU30N4 ATV31HU40N4 ATV31HU55N(164) ATV31HU75N4 ATV31HD11N(164) ATV31HD15N4

Other communication devices The ATV31 drive can also connect to the following networks via a module (bridge or gateway): Ethernet Fipio Profibus DP DeviceNet
1. To network 2. Communication modules 3. Cables VW3A8306R, VW3P07306R10 or VW3A8306D30, depending on the type of communication module. 4. Modbus splitter block LU9GC3 5. Modbus drop cables VW3A8306R 6. Line terminator VW3A8306RC

ATV31 Drive

563027.eps

ATV31 Drives

Modbus and CANopen communication Connection accessories

563028

VW3CANTAP2 TSXSCA50

0.520 (1.15)

CANopen bus junction box Modbus junction box 3 screw terminals, RC line terminator Connects using cable VW3A8306D30 TSX SCA 50 Modbus subscriber socket Two female 15-way SUB-D connectors and two screw terminals, RC line terminator Connects using cable VW3A8306 Modbus splitter block Ten RJ45 connectors and one screw terminal For RJ45 connector TSX SCA 62 Modbus line terminators 1 For screw terminals Modbus T-junction boxes With integrated cable (1.0 m / 3.3 ft) R = 120 , C = 1 nF R = 150 R = 120 , C = 1 nF R = 150 With integrated cable (0.3 m / 1.0 ft)

TSXSCA62

0.570 1.26)

563029

LU9GC3 VW3A8306RC VW3A8306R VW3A8306DRC VW3A8306DR VW3A8306TF03 VW3A8306TF10
0.500 (1.10) 0.200 (0.44) 0.200 (0.44) 0.200 (0.44) 0.200 (0.44)

Connecting cables

Cables for CANopen bus 1.0 (3.28)

Length m (ft)

0.3 (1.0)

Connectors

2 RJ45 connectors 2 RJ45 connectors 1 RJ45 connector and one end stripped 1 RJ45 connector and 1 male 15-way SUB-D connector for TSXSCARJ45 connectors 2 RJ45 connectors 2 RJ45 connectors 2 RJ45 connectors Supplied without connector Supplied without connector Supplied without connector
VW3CANCARR03 VW3CANCARR1 VW3A8306D30 VW3A8306 VW3A8306R03 VW3A8306R10 VW3A8306R30 VW3P07306R10 TSXCSA100 TSXCSA200 TSXCSA500
0.050 (0.11) 0.500 (1.10) 0.150 (0.33) 0.150 (0.33) 0.050 (0.11) 0.050 (0.11) 0.150 (0.33) 0.050 (0.11)
3.0 (9.8) 3.0 (9.8) Cables for Modbus bus 0.3 (1.0) 1.0 (3.3) 174 CEV Cables for Profibus gateway LA9P307 RS-485 double shielded twisted pair cables 3.0 (9.8) 1.0 (3.3) 100 (328) 200 (656) 500 (1640)

Catalog numbers

PowerSuite software workshop for PC or Pocket PC 1
PowerSuite CD-ROM PowerSuite upgrade CD

Contents

Software for PC and Pocket PC 4 Technical documentation and ABC configurator program Software for PC and Pocket PC 4 Technical documentation and ABC configurator program Two 3 m (9.8 ft) connection cables with two RJ45 connectors One RJ45/9-way SUB-D adapter for connecting ATV58 drives One converter marked RS-232/RS-485 PC with one 9-way female SUB-D connector and one RJ45 connector One converter for ATV11 drives with one 4-way male connector and one RJ45 connector Two 0.6 m (2.0 ft) connection cables with two RJ45 connectors One RJ45/9-way SUB-D adapter for connecting ATV58 drives One converter marked RS-232/RS-485 PPC with one 9-way male SUB-D connector and one RJ45 connector One converter for ATV11 drives with one 4-way male connector and one RJ45 connector

VW3A8104 VW3A8105

0.100 (0.22) 0.100 (0.22)

563019

VW3A8101

PC connection kit

VW3A8106

0.350 (0.77)

Pocket PC connection kit 2

563020

VW3A8111

0.300 (0.66)

ModbusBluetooth adapter 3 VW3A8102 USB-Bluetooth adapter for PC

1) 2) 3) 4)

One Bluetooth adapter (10 m range, class 2) with one RJ45 connector One 0.1 m cable with two RJ45 connectors for PowerSuite One 0.1 m cable with 1 RJ45 connector and one mini DIN connector for VW3A8114 TwidoSoft 1 RJ45/9-way SUB-D adapter for connecting ATV58 TRX and Type FVC drives VW3A8115

0.155 (0.34)

One adapter for connecting to a USB port on a PC not equipped with Bluetooth technology. Range is 10 m (class 2).

0.290 (0.64)

For information on the latest available version, consult your local sales office. These kits connect to the synchronization cable, which must be ordered separately from your Pocket PC supplier. Also used to communicate between a Twido PLC and the TwidoSoft software workshop. In English, Spanish, French, German, and Italian.
Compatibility with starters and drives
StarterSoft controller starter TeSys U-Line

V1.40 V2.2

Adjustable speed drives ATV11 ATV31 ATV58 TRX

V1.40 V1.50 V1.50 V2.2

Connection

ATV58 ATV71 Type FVC

V1.0 V1.50 V1.50 V2.2 V2.2 V2.2 V2.2 V2.2
PowerSuite software workshop for PC
Modbus serial link (ATV68: specific protocol) Ethernet (using the Ethernet TCP/IP card) Ethernet (using the Ethernet/Modbus bridge) Bluetooth adapter V1.30 V1.50 V2.2 V1.40 V2.0 V2.0 V2.2

PowerSuite software workshop for Pocket PC
Modbus serial link V1.50 V1.30 V1.40 V2.0 V1.40 V1.20
Compatibility with Pocket PCs
Connection Operating system
Windows Mobile 2003 for Pocket PC Windows for Pocket PC 2002 Modbus serial link Windows for Pocket PC 2000 Windows CE

Pocket PC

Hewlett Packard IPAQ 2210 Compaq IPAQ series 3800, 3900 Hewlett Packard Jornada series 560
PowerSuite software version V2.0

Yes Yes Yes

Yes Yes Yes

Yes Yes

Yes Yes
Hewlett Packard Jornada 525, 545, 548 Hewlett Packard Jornada 420

Dimensions and Weights

DIMENSIONS AND WEIGHTS

563710.eps

2x b H = c

Frame sizes 16

H018M3X, H037M3X H055M3X, H075M3X H018M2, H037M2 H055M2, H075M2 HU11M3X, HU15M3X HU11M2, HU15M2, HU22M3X, H037N4, H055N4, H075N4, HU11N4,HU15N4, H075S6X, HU15S6X

Frame a size mm (in.)

(2.83) 72 (2.83) 72 (2.83) 72 (2.83) 105 (4.13) 105 (4.13)

b mm (in.)

145 (5.71) 145 (5.71) 145 (5.71) 145 (5.71) 143 (5.63) 143 (5.63)

c mm (in.)

120 (4.72) 130 (5.12) 130 (5.12) 140 (5.51) 130 (5.12) 150 (5.91)

G mm (in.)

60 (2.36) 60 (2.36) 60 (2.36) 60 (2.36) 93 (3.66) 93 (3.66)

h mm (in.)

5 (0.20) 5 (0.20) 5 (0.20) 5 (0.20) 5 (0.20) 5 (0.20)

H mm (in.)

121.5 (4.78) 121.5 (4.78) 121.5 (4.78) 121.5 (4.78) 121.5 (4.78) 121.5 (4.78)

mm (in.)

5 (0.20) 5 (0.20) 5 (0.20) 5 (0.20) 5 (0.20) 2x5 (0.20)
0.9 (1.99) 0.9 (1.99) 1.05 (2.32) 1.05 (2.32) 1.25 (2.76) 1.35 (2.92)

h 4x b = c G a =

Frame sizes 79
HU22M2, HU30M3X, HU40M3X, HU22N4, HU30N4, HU40N4, HU22S6X, HU40S6X HU55M3X, HU75M3X, HU55N4, HU75N4, HU55S6X, HU75S6X HD11M3X, HD15M3X, HD11N4, HD15N4, HD11S6X, HD15S6X
(5.51) 180 (7.09) 245 (9.65)
184 (7.24) 232 (9.13) 330 (13.0)
150 (5.91) 170 (6.69) 190 (7.48)
126 (4.96) 160 (6.30) 225 (8.86)
6.5 (0.26) 5 (0.20) 7 (0.28)
157 (6.18) 210 (8.27) 295 (11.61)
5 (0.20) 5 (0.20) 6 (0.24)

563711.eps

2.35 (5.19) 4.70 (10.39) 9.0 (19.89)

DIN rail mounting plates

550447.eps

563257.eps

143.6 5.65

37.9 1.49

77.5 3.05

144 5.67

40 1.57

105 4.13

Dimensions:

mm in.

UL Type 1 conduit entrance kit

Removing the protective cover
ATV31Protective Cover.eps

Example: ATV31HU11M3X

When IP20 protection is adequate, remove the protective cover on top of the drive controller as shown in the figure to the left. Consult Mounting methods below to determine the type of mounting appropriate for your application before removing the protective cover from the drive controller. For UL Type 1 protection, the protective cover must remain installed on the top of the controller and a conduit entry kit must be installed.

Mounting methods

Refer to the derating curves on page 30 to determine which mounting method best fits the application.

Type A Mounting

Free space 50 mm (1.97 in.) on each side, with the protective cover in place.
ATV31 Mounting A.eps ATV31 Mounting C.eps ATV31 Mounting B.eps

Type B Mounting

Drive controllers mounted side-by-side, with the protective cover removed (degree of protection becomes IP20).

Type C Mounting

Free space 50 mm (1.97 in.) on each side, with the protective cover removed (degree of protection becomes IP20).

Derating curves

The derating curves below show the drive current (In) as a function of temperature, switching frequency, and mounting type. For intermediate temperatures, such as 55 C (131 F), interpolate between two curves. ATV31 drive controllers can be used at altitudes up to 3,300 ft (1,000 m) without derating. Derate by 1% for each additional 330 ft (100 m).

ATV31 Derating.eps

Minimum air flow rates for drives installed in an enclosure

Flow rate ATV31H

018M2, 037M2, 055M2, 018M3X, 037M3X, 055M3X, 037N4, 055N4, 075N4, U11N4, 075S6X, U15S6X 075M2, U11M2, U15M2, 075M3X, U11M3X, U15M3X, U15N4, U22N4, U22S6X, U40S6X U22M2, U22M3X, U30M3X, U40M3X, U30N4, U40N4, U55S6X, U75S6X U55M3X, U55N4, U75N4, D11S6X U75M3X, D11M3X, D11N4, D15N4, D15S6X D15M3X

m3/hour

ft3/minute (CFM)
In = 100 % -5% 90 % 80 % - 25 % 70 % - 35 % 60 % - 40 % - 45 % 50 % 40 % - 65 % 30 % - 50 % - 55 % - 30 % - 35 % - 10 % - 15 % - 20 % - 25 % - 10 %
40 C (104 F), Mounting Types A, B, C 50 C (122 F), Mounting Type C 50 C (122 F), Mounting Types A and B 60 C (140 F), Mounting Type C 60 C (140 F), Mounting Types A and B

168 216

99.0 127.2

Switching Frequency

4 kHz 8 kHz 12 kHz 16 kHz
An EMC mounting plate is supplied with the drive controller for grounding the shields of the power cables when the installation must meet EN 55011 Class A requirements. Refer to Electromagnetic Compatibility in the Altivar 31 Installation Manual, bulletin number VVDED303041US, for instructions on securing the mounting plate and grounding the cable shields on the EMC plate.

Maximum allowable thermal resistance, Rth Minimum useful heat exchange surface area, S Useful heat exchange surface area (S) of the proposed wall-mounted enclosure
40 C 25 C Rth = ----------------------------------- = 0.115 C/W 150 W
S = -------------- = 1624.4 in. 0.115
front area top area side area Height: 28 in. (711 mm) Width: 24 in. (610 mm) Depth: 12 in. (305 mm) S = ( ) + ( ) + 2 ( ) = 1632 in. 2
If the selected enclosure does not provide the required surface area or does not meet application needs, consider the following options: Use a larger enclosure. Add a passive heat exchanger to the enclosure. Add an air conditioning unit to the enclosure.

Ventilation

NOTE: Where condensation is possible, keep the drive controller powered up when the motor is not running, or install thermostatically controlled strip heaters.
When mounting the drive controller inside a Type 12 or IP54 enclosure, follow these ventilation precautions: Observe the minimum clearance distances shown on page 29. If necessary, install a stirring fan to circulate the air inside the enclosure, to prevent hot spots in the drive controller and to distribute the heat uniformly to surfaces used for convection cooling.
20042005 Schneider Electric All Rights Reserved 31

FUNCTIONS

Summary of functions

list.jpg

Page number
Drive factory settings. 33 Functions of the drive local keypad display. 33 Remote keypad display option. 34 Menu access levels. 34 Access locking code. 34 Operating speed range. 34 Acceleration and deceleration ramp times. 34 Acceleration and deceleration ramp profile. 35 Ramp switching. 35 Automatic adaptation of the deceleration ramp. 36 Voltage/frequency ratio. 36 Auto-tuning. 36 Switching frequency, noise reduction. 37 PowerSuite software screenParameters List Skip frequencies. 37 Speed reference. 37 Analog inputs. 37 Preset speeds. 38 +/- Speed. 38 Save reference. 39 Jog operation. 39 Control and reference channels. 40 Reference switching. 40 Summing inputs. 40 PI regulator. 41 Spooling. 41 Current limit switching. 42 Limiting low speed operating time. 42 Motor switching. 42 Control channel switching. 43 Two-wire control. 43 Three-wire control. 43 Forced local mode. 43 Freewheel stop. 43 Fast stop. 44 DC injection stop. 44 Brake control. 44 Limit switch management. 45

run2hires.jpg

Monitoring. 45 Fault management. 46 Fault reset. 46 General reset (reset all faults). 46 Controlled stop on loss of line supply. 46 Stop mode in the event of a fault. 47 Automatic catch a spinning load with speed detection (catch on the fly). 47 Automatic restart. 47 Derated operation in the event of an overvoltage. 48 Resetting the fault relay. 48 Operating time reset to zero. 48 Motor thermal protection. 48
PowerSuite software screenMonitoring screen

Drive thermal protection. 49 R1/R2 relay configuration. 49 AOC/AOV analog output. 49 Saving and retrieving the configuration. 49 Function compatibility table. 50

Drive factory settings

The drive comes from the factory ready for use in most applications, with the following functions and settings: Nominal motor frequency: 50 Hz Motor voltage: 230 V (ATV31HM2 and M3X) 400 V (ATV31HN4) 600 V (ATV31HS6X) Linear ramp times: 3 seconds Low speed (LSP): 0 Hz High speed (HSP): 50 Hz Normal stop mode on deceleration ramp Stop mode in the event of a fault: Freewheel Motor thermal current = nominal drive current DC injection braking current = 0.7 x nominal drive current, for 0.5 seconds Constant torque operation with sensorless flux vector control Logic inputs: Two rotation directions (LI1, LI2), two-wire control Four preset speeds (LI3, LI4): LSP (low speed), 10 Hz, 15 Hz, 20 Hz Analog inputs: AI1 speed reference (0 to 10 V) AI2 (V) summing of AI1 AI3 (420 mA) not assigned Relay R1: fault relay Relay R2: not assigned Analog output AOC: 020 mA, representation of the motor frequency Automatic adaptation of the deceleration ramp in the event of excessive braking Switching frequency 4 kHz, random frequency

563537.jpg

Functions of the drive local keypad display
1. Four 7-segment displays showing information in the form of codes or values 2. Up/down buttons for scrolling through the menus or modifying values 3. ENT button for entering a menu or saving the new value selected 4. ESC button for exiting the menus without saving 5. Two diagnostic LEDs for the CANopen bus For ATV31HM2A, ATV31HM3XA and ATV31HN4A drives only: 6. Speed reference potentiometer 7. RUN: Local control of motor operation 8. STOP/RESET: Local control of motor stopping and fault reset

ATV31 Keypad Photo.tif

Remote keypad display option
The remote keypad displayfor mounting on the door of a wall-mounted or floor-standing enclosurecontains (a) an LCD display with programming and control keys, and (b) a switch for locking access to the menus. NOTE: Protection using the access locking code has priority over the switch. The drive control keys function as follows: FWD/REV: reverses the rotation direction RUN: commands the motor to run STOP/RESET: commands the motor to stop; resets a fault
Up and down arrow keys: adjust the speed reference When the drive is configured to use the remote keypad display, only the freewheel stop, fast stop, and DC injection stop commands remain active on the terminal block. If the link is broken between the drive and the remote keypad display, the drive faults. Its subsequent action depends on the control and reference channel programming.

563543.eps

Jog operation
The jog function permits pulse operation with minimum ramp times (0.1 s), limited speed reference, and minimum time between two pulses. It is enabled using a logic input, with pulses given by the rotation direction command. This function is suited to machines with product insertion in manual mode (for example, gradual movement of the mechanism during maintenance operations).
t tm Forward 1 or Reverse 0
Speed reference: adjustable from 0 to 10 Hz factory setting = 10 Hz Example of jog operation
tm: fixed time of 0.5 s, minimum time between two pulses
8800CT0401_Plus Speed_Minus Speed.eps

Motor frequency

Control and reference channels
The drive receives control commandssuch as forward and reverseand speed reference commands from the following sources: the logic and analog inputs the drive local keypad display (on ATV31A drives only) the remote keypad display the serial link Modbus control word CANopen control word You can assign control and reference sources to separate control channels and switch between themfor example, by giving the speed reference via the CANopen serial link but the control commands via the remote keypad display. NOTE: The STOP keys on the local keypad display and the remote keypad display may retain priority. The Summing inputs and PI regulator functions only apply to one reference channel.

Reference switching

Switching between two speed references is enabled using a logic input or a bit in a Modbus or CANopen control word.

563544.eps

f (Hz) AI1
Reference 1 is active if the logic input (or control word bit) is at 0; reference 2 is active if the logic input (or control word bit) is at 1. The reference can be switched with the motor running.

Forward 1 or Reverse 0

1 LIx 0
(X is adjustable from 0 to 20 mA and Y is adjustable from 4 to 20 mA)
Example of reference switching
Connection diagram for reference switching

Summing inputs

This function sums two or three speed references from different sources. The references can come from any of the various speed reference sources. Example: Reference 1 sent by AI1 Reference 2 sent by the potentiometer Reference 3 sent by the CANopen serial link Drive speed reference = reference 1 + reference 2 + reference 3

563545.eps

PI regulator

Ramp PI Feedback

DF531554.ep

Fault management with PowerSuite software
Modbus serial link failure external faults loss of 420 mA signal

Fault reset

This function clears the last fault using a logic input. The restart conditions after a reset are the same as those of a normal power-up. This function resets the following faults: overvoltage overspeed external fault drive overheating motor phase loss DC bus overvoltage loss of 420 mA reference overvoltage during deceleration serial link motor overload, if the thermal state is less than 100%
Line supply undervoltage and line supply phase loss faults are reset automatically when the line supply is restored. This function is suited to applications where the drives are difficult to access, for example on moving parts in material handling systems.
General reset (reset all faults)
This function inhibits all faults, including thermal protection (forced operation), which can destroy the drive. This function is suited to applications where a restart is vitalsuch as a conveyor in a furnace, a smoke extraction station, or a machine with hardening products that must be removed. The function is enabled by a logic input. Fault monitoring is active if the logic input is at state 1. All faults are reset on a change of state of the logic input.
Controlled stop on loss of line supply
This function controls the stopping of the motor on a loss of line supply. It is suited to material handling, machines with high inertia, or continuous product processing machines. The types of stop possible are: a freewheel stop a stop using the mechanical inertia to maintain the drive power supply for as long as possible a stop on a ramp a fast stop (depends on the inertia and braking ability of the drive)
Stop mode in the event of a fault
The type of stop occurring on fault detection is configurable as normal, freewheel, or fast for the following faults: external fault (detection enabled by a logic input or a bit in a Modbus or CANopen control word) motor phase loss fault If using a downstream contactor between the drive and the motor, inhibit the motor phase loss fault.
Automatic catch a spinning load with speed detection (catch on the fly)
This function restarts the motor smoothly after one of the following events, provided that the run command is still present: a loss of line supply (or a simple switch off) a fault reset or automatic restart a freewheel stop When the drive restarts, it detects the effective speed of the motor. It then restarts on a ramp at this speed and returns to the reference speed. The speed detection time can be up to 1 s depending on the initial deviation. This function is automatically disabled if the brake sequence is configured. This function is suited to machines where speed loss is negligible during the loss of mains supply (such as machines with high inertia, and fans or pumps driven by residual flow).

Guide d'exploitation User's manual Bedienungsanleitung Gua de explotacin Guida allimpiego

Altivar 38 Telemecanique

Variateur de vitesse pour moteur asynchrones, Variable speed controllers for asynchronous motors, Frequenzumrichter fr Drehstrom-Asynchronmotoren, Variadores de velocidad para motores asncronos, Variatori di velocit per motori asincroni.

Altivar 38

FRANAIS
Variateur de vitesse pour moteurs asynchrones

Page 2

ENGLISH
Speed controller for asynchronous motors

Page 66

DEUTSCH
Umrichter fr Drehstrom-Asynchronmotoren

Seite 130

ESPAOL
Variador de velocidad para motores asncronos

Pgina 194

ITALIANO
Variatori di velocit per motori asincroni

Pagina 258

When the drive is powered up, the power components and some of the control components are connected to the line supply. It is extremely dangerous to touch them. The drive cover must be kept closed. After the ALTIVAR has been switched off and the green LED has gone out, wait for 3 to 10 minutes before working on the equipment. This is the time required for the capacitors to discharge. The motor can be stopped during operation by inhibiting run commands or the speed reference while the drive remains powered up. If personnel safety requires prevention of sudden restarts, this electronic locking system is not sufficient: fit a cut-off on the power circuit.

CAUTION

The drive is fitted with safety devices which, in the event of a fault, can shut down the drive and consequently the motor. The motor itself may be stopped by a mechanical blockage. Finally, voltage variations, especially line supply failures, can also cause shutdowns.
If the cause of the shutdown disappears, there is a risk of restarting which may endanger certain machines or installations, especially those which must conform to safety regulations. In this case the user must take precautions against the possibility of restarts, in particular by using a low speed detector to cut off power to the drive if the motor performs an unprogrammed shutdown. Equipment should be designed in accordance with the specifications laid down in the IEC standards. As a rule, the drive power supply must be disconnected before any operation on either the electrical or mechanical parts of the installation or machine. The products and equipment described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual. The Altivar 38 must be considered as a component: it is neither a machine nor a device ready for use in accordance with European directives (machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets these standards. The drive must be installed and set up in accordance with both international and national standards. Bringing the device into conformity is the responsibility of the systems integrator who must observe the EMC directive among others within the European Union. The specifications contained in this document must be applied in order to comply with the essential requirements of the EMC directive.

Contents

Preliminary Recommendations _____________________________________________________ 68 Selecting a Drive with Heatsink _____________________________________________________ 69 Available Torque ________________________________________________________________ 70 Technical Specifications ___________________________________________________________ 71 Dimensions - Fan output __________________________________________________________ 73 Mounting and Temperature Conditions _______________________________________________ 74 Removing the IP 41 Protective Blanking Cover _________________________________________ 76 Mounting in a Wall-fixing or Floor-standing Enclosure ____________________________________ 77 Access to Terminals - Power Terminals _______________________________________________ 78 Control Terminals ________________________________________________________________ 80 Electromagnetic Compatibility - Wiring _______________________________________________ 81 Wiring Recommendations, Use _____________________________________________________ 83 Connection Diagrams _____________________________________________________________ 84 Keypad operation ________________________________________________________________ 87 Access to Menus ________________________________________________________________ 88 Access to Menus - Programming Principle ____________________________________________ 89 Macro-Configurations _____________________________________________________________ 90 Display Menu ___________________________________________________________________ 91 Adjust Menu ____________________________________________________________________ 92 Drive Menu _____________________________________________________________________ 95 Control Menu ___________________________________________________________________ 98 I/O Menu _____________________________________________________________________ 101 Configurable I/O Application Functions ______________________________________________ 105 Fault Menu ____________________________________________________________________ 114 Files Menu ____________________________________________________________________ 116 Communication and Application Menus / Return to factory settings ________________________ 118 Operation - Maintenance - Spares and Repairs ________________________________________ 119 Faults - causes - remedies ________________________________________________________ 120 Record of configuration and adjustments _____________________________________________ 123 Summary of menus _____________________________________________________________ 125 Index ________________________________________________________________________ 128

Preliminary Recommendations

Acceptance

Check that the drive reference printed on the label is the same as that on the delivery note corresponding to the purchase order. Remove the Altivar 38 from its packaging and check that it has not been damaged in transit.

Handling and storage

To ensure the drive is protected before installation, handle and store the device in its packaging.

Handling on installation

The Altivar 38 range comprises 9 sizes of device, with various weights and dimensions.
Small drives can be removed from their packaging and installed without a handling device. A hoist must be used with large drives; for this reason they are supplied with 4 handling "lugs". The precautions described below must be observed:

45 max.

Selecting a Drive with Heatsink
Three-phase supply voltage: 380.460 V 50/60 Hz
Line current at Isc Motor Nominal Max. transient Power dissipated Reference Weight 400 V prospective power current (In) current at nominal load (4) line (2) (3) (5) A kA kW A A W kg 3.0.75 2.1 2.ATV38HU18N4 3.8 5.1.5 3.7 4.ATV38HU29N4 3.8 7.2.2 5.105 ATV38HU41N4 3.7.1 7.ATV38HU54N4 6.9 12.4 9.5 10.ATV38HU72N4 6.9 16.5.5 11.220 ATV38HU90N4 6.9 24.7.17.ATV38HD12N33.24.ATV38HD16N43.ATV38HD23N18.ATV38HD25N4(X) 750 ATV38HD28N4(X) 925 ATV38HD33N4(X) 1040 ATV38HD46N4(X) 1045 ATV38HD54N4(X) 1265 ATV38HD64N4(X) 1730 ATV38HD79N4(X) (1) 2250 ATV38HC10N4X (1) 2750 ATV38HC13N4X (1) 3300 ATV38HC15N4X (1) 4000 ATV38HC19N4X (1) 5000 ATV38HC23N4X (1) 5500 ATV38HC25N4X (1) 6250 ATV38HC28N4X (1) 7000 ATV38HC31N4X (1) 7875 ATV38HC33N4X 168 (4) Current values given with an additional line choke. (5) These power levels are for a maximum switching frequency of 2 or 4 kHz, depending on the rating, and continuous operation. Switching frequencies are detailed in the section on "Technical Specifications". Using the ATV38 with a higher switching frequency: For continuous operation derate by one power rating, for example: ATV38HU18N4 for 0.37 kW ATV38HD12N4 for 5.5 kW. If no power derating is applied, do not exceed the following operating conditions: Cumulative running time 36 s maximum per 60 s cycle (load factor 60%). (6) For 60 seconds. (7) These power levels are given for the maximum permissible switching frequency in continuous operation (2 or 4 kHz, depending on the rating). (8) For ATV38HU18N4 to D79N4: the Altivar 38 is fitted with an integral EMC filter. For ATV38HD25N4(X) to D79N4(X): add X to the reference to receive an Altivar 38 without integral EMC filter. For ATV38HC10N4X to C33N4X: the Altivar 38 is not fitted with an integral EMC filter. Optional external filters are available.

Available Torque

Torque characteristics:
Variable torque applications:

1.0.95

! "

100 120

N (Hz)
Self-cooled motor: permanent useful torque Force-cooled motor: permanent useful torque Transient overtorque for max. 60 seconds. Torque at overspeed with constant power

Available overtorque:

Variable torque applications: 110% of the nominal motor torque for 60 seconds.

Continuous operation

For self-cooled motors, cooling is linked to the motor speed. Derating therefore occurs at speeds of less than half the nominal speed.

Overspeed operation

As the voltage can no longer change with the frequency, induction in the motor is reduced which results in a reduction in torque. Check with the manufacturer that the motor can operate at overspeed. Note: With a special motor, the nominal and maximum frequencies can be adjusted between 10 and 500 Hz using the operator terminal or PowerSuite tools.

Technical Specications

Environment
ATV38 HU18N4 to ATV38HD23N4 Degree of protection IP21 and IP41 on upper part (conforming to EN 50178) ATV38 HD25N4(X) to ATV38HC33N4X ATV38HD25N4(X) to ATV38HD79N4(X) drives: IP21 and IP41 on upper part (conforming to EN 50178) ATV38HC10N4X to ATV38HC33N4X drives: - IP00 on underside (requires addition of protection against direct contact by personnel) - IP20 on other sides Vibration resistance Conforming to IEC 68-2-6: 1.5 mm peak from 2 to 13 Hz 1 gn from 13 to 200 Hz ATV38HD25N4(X) to ATV38HD79N4(X) drives: Conforming to IEC 68-2-6: 1.5 mm peak from 2 to 13 Hz 1 gn from 13 to 200 Hz ATV38HC10N4X to ATV38HC33N4X drives: 0.6 gn from 10 to 55 Hz Maximum ambient pollution ATV38HU18N4 to ATV38 HD23N4 drives: Degree 2 conforming to IEC 664-1 and EN 50718 ATV38HD25N4(X) to ATV38HD79N4(X) drives: - Degree 3 conforming to UL508C ATV38HC10N4X to ATV38 HC33N4X drives: Degree 2 conforming to IEC 664-1 and EN 50718
Maximum relative humidity Ambient temperature around the unit
93% without condensation or dripping water, conforming to IEC 68-2-3 Storage: -25 C to +65 C Operation: ATV38HU18N4 to ATV38HU90N4 drives: -10 C to +50 C without derating up to +60 C with current derating of 2.2% per C above 50 C ATV38HD12N4 to ATV38HD23N4 drives: -10 C to +40 C without derating up to +50 C with current derating of 2.2% per C above 40 C Storage: -25 C to +65 C Operation: ATV38HD25N4(X) to ATV38HD79N4(X) drives: -10 C to +40 C without derating up to +60 C with the ventilation kit with current derating of 2.2% per C above 40 C ATV38HC10N4X to ATV38HC33N4X drives: -10 C to +40 C without derating up to +50 C with current derating of 2.2% per C above 40 C

Maximum operating altitude Operating position
1000 m without derating (above this, derate the current by 1% per additional 100 m) Vertical
Electrical characteristics
Power supply Output voltage Electrical isolation Output frequency range Switching frequency Voltage Frequency 380 V - 10% to 460 V + 10% 3-phase 50/60 Hz 5% Maximum voltage equal to line supply voltage Electrical isolation between power and control (inputs, outputs, power supplies) 0.1 to 500 Hz Configurable: without derating: 0.5 - 1 - 2 - 4 kHz for ATV38HU18N4 to D46N4(X) drives 0.5 - 1 - 2 kHz for ATV38HD54N4(X) to C33N4X drives without derating with intermittent operating cycle or with derating by one power rating in continuous operation: 8 - 12 - 16 kHz for ATV38HU18N4 to D23N4 drives 8 - 12 kHz for ATV38HD25N4(X) to D46N4(X) drives 4 - 8 kHz for ATV38HD54N4(X) to D79N4(X) drives 4 kHz for ATV38HC10N4X to C33N4X drives 1 to 10 30% of nominal motor torque without braking resistor (typical value) for low power ratings 110% of nominal motor torque (typical values to 10%) for 60 seconds Short-circuit protection: - between output phases - between output phases and earth - on internal supply outputs Thermal protection against overheating and overcurrents Supply undervoltage and overvoltage safety circuits Loss of input phase safety circuit (avoids single-phase operation, on all 3phase drives) Thermal protection integrated in drive via continuous calculation of I 2t taking speed into account Motor thermal state saved when the drive is switched off. This function can be modified (via the operator terminal or programming terminal or via the PC software), depending on the type of motor cooling Protection against motor phase breaks Protection via PTC probes with option card
Speed range Braking torque Transient overtorque Protection and safety features of drive Motor protection 73

Dimensions - Fan output

Dimensions

View A 3 screws

2 tapped holes for fixing the EMC clamp.
The EMC mounting plate is supplied with clamps for ATV38HU18N4 to D79N4(X) drives. Fix the EMC equipotentiality mounting plate to the holes in the ATV38 heatsink using the screws supplied, as shown in the drawings above. EMC mounting plate ATV38H U18N4, U29N4, U41N4 U54N4, U72N4, U90N4 D12N4, D16N4 D23N4 a b 950 c 440 G H 5.5 5.5 5.b 64.5 64.5 5
D25N4(X), D28N4(X), D33N4(X), 240 D46N4(X) D54N4(X), D64N4(X), D79N4(X) C10N4X C13N4X, C15N4X, C19N4X C23N4X, C25N4X, C28N4X, C31N4X,C33N4X 480 660

317.5 609

Fan output
ATV38HU18N4 ATV38HU29N4, U41N4, U54N4 ATV38HU72N4, U90N4, D12N4,D16N4, D23N4 ATV38HD25N4(X), HD28N4(X), D33N4(X), D46N4(X) ATV38HD54N4(X), D64N4(X), D79N4(X) ATV38HC10N4X ATV38HC13N4X, C15N4X, C19N4X ATV38HC23N4X, C25N4X, C28N4X, C31N4X,C33N4X not cooled 36 m3/hour 72 m3/hour 292 m3/hour 492 m3/hour 600 m3/hour 900 m3/hour 900 m3/hour 74

Altivar 38 without integral EMC filter ATV38HC10N4X to HC33N4X
Line chokes are compulsory if the line supply prospective short-circuit current is less than 22 kA. These chokes can be used to provide improved protection against overvoltages on the line supply and to reduce harmonic distortion of the current produced by the drive. The chokes are used to limit the line current.
Grounds between drive, motor and cable shielding must have "high frequency" equipotentiality. Use shielded cables with shielding connected to the ground at both ends of the motor cable, and controlsignalling cables. Conduit or metal ducting can be used for part of the shielding length provided that there is no break in continuity. Ensure maximum separation between the power supply cable (line supply) and the motor cable.

Power wiring

The power wiring should consist of cables with 4 conductors or individual cables maintained as close as possible to the PE cable. Take care to route the motor cables well away from the power supply cables. The power supply cables are not shielded. If a radio interference filter is used, the grounds for the filter and the drive should be at the same potential with low-impedance links at high frequency (fixed to unpainted metal plate with anti-corrosion treatment/machine ground wiring). The filter should be fitted as close as possible to the drive. If the environment is sensitive to radiated radio interference, the motor cables should be shielded. On the drive side, fix and connect the shielding to the machine ground with rustproof clamps. The main function of the motor cable shielding is to limit their radio frequency radiation. Therefore, use 4-pole cables for the motor, connecting each end of the shielding in accordance with established practice for High Frequency wiring. The type of protective material (copper or steel) is less important than the quality of the connection at both ends. An alternative is to use a metal cable duct with good conductivity and no break in continuity. Note: when using a cable with a protective sleeve (NYCY type) which fulfils the dual function of PE + screen, it must be connected correctly to both the drive and the motor (its radiation efficiency is reduced).

Control wiring

Shielding clamp
Cable grip. Check that the cable follows the path indicated by the clips

JPF JF2 JF3 USC

Jump Freq.
Jump frequency: prohibits prolonged operation over a frequency range of +/-2.5 Hz around JPF. This function prevents a critical speed which leads to resonance.

Machine Coef

0.01 to 100
Coefficient applied to parameter rFr (output frequency applied to the motor), the machine speed is displayed via parameter USP: USP = rFr x USC

LSP Time

0 to 999.9

0 (no time limit)

Low speed operating time. After operating at LSP for a given time, the motor is stopped automatically. The motor restarts if the frequency reference is greater than LSP and if a run command is still present. Caution : value 0 corresponds to an unlimited period (1) In is the drive nominal current shown in the catalogue and on the rating plate.
The following parameters may be accessible following reassignment of the I/O in the standard product or modification of the settings. Code Description Adjustment range Factory setting 5s 5s

AC2 dE2

Accel. 2
0.05 to 999.9 0.05 to 999.9
2 nd acceleration ramp time

Decel. 2

2 nd deceleration ramp time. These parameters can be accessed if the ramp switching threshold (Frt parameter) is other than 0 Hz or if a logic input has been assigned to ramp switching.

dc I at rest - A

0.1 to 1.1 In (1)
Level of injection braking current applied after 30 seconds if tdC = Cont. Check that the motor will withstand this current without overheating.
Level of DC injection braking current This parameter can be accessed if a logic input has been assigned to current injection braking. After 30 seconds the injection current is limited to 0.5 Ith if set to a higher value.

V/f Profile

0 to 100%
Can be used to adjust the motor quadratic power supply ratio when the energy-saving function has been inhibited.
SP2 SP3 SP4 SP5 SP6 SP7 SP8 UFr

Preset Sp.2 - Hz

2nd preset speed
LSP to HSP LSP to HSP LSP to HSP LSP to HSP LSP to HSP LSP to HSP LSP to HSP 0 to 800%
10 Hz 15 Hz 20 Hz 25 Hz 30 Hz 35 Hz 50 Hz 0%

Preset Sp.3 - Hz

3rd preset speed

Preset Sp.4 - Hz

4th preset speed

Preset Sp.5 - Hz

5th preset speed

Preset Sp.6 - Hz

6th preset speed

Preset Sp.7 - Hz

7th preset speed

Ramp switching frequency Once the output frequency exceeds Frt, the ramp times taken into account are AC2 and dE2. (1) In is the drive nominal current shown in the catalogue and on the rating plate.

Nom.Mot.Curr

Adjustment range STN - FST - NST - DCI

Factory setting STN

Stop Type
Type of stop. On a stop request, the type of stop is activated up to the FFt threshold (adjust menu). Below the threshold, freewheel stopping occurs. STN: follow ramp FST: fast stop NST: freewheel stop DCI: DC injection stop

Ramp Type

LIN - S - U
Defines the shape of the acceleration and deceleration ramps. LIN: linear S: S ramp U: U ramp

f (Hz) HSP

S-shape ramps

0 t2 t1 t 0 t2 t1 t

The rounding coefficient is fixed, where t2 = 0.6 x t1 and t1 = set ramp time.

U-shape ramps

The rounding coefficient is fixed, where t2 = 0.5 x t1 and t1 = set ramp time.

t2 t1 t

0 t2 t1 t

dCF CLI AdC PCC

DecRAmpCoeff
1 to to 1.1 In (1) no - yes 0.2 to 1

4 1.1 In yes 1

Deceleration ramp time reduction coefficient when the fast stop function is active.

Int. I Lim - A

The current limit is used to limit motor overheating.

Auto DC Inj.

Used to deactivate automatic DC injection braking on stopping.

Motor P Coef.

Defines the relationship between the drive nominal power and the lowest-rated motor when a logic input has been assigned to the motor switching function.
Code Description SFt Sw Freq.Type
Adjustment range LF-HF1-HF2

Factory setting LF

Used to select a low switching frequency (LF) or a high switching frequency (HF1 or HF2). HF1 switching is designed for applications with a low load factor without derating the drive. If the thermal state of the drive exceeds 95%, the frequency automatically changes to 2 or 4 kHz depending on the drive rating. When the thermal state of the drive drops back to 70%, the selected switching frequency is re-established. HF2 switching is designed for applications with a high load factor with derating of the drive by one rating: the drive parameters are scaled automatically (torque limit, thermal current, etc). Modifying this parameter results in the following parameters returning to factory settings : nCr, CLI, Sfr, nrd (Drive menu) ItH, IdC,Ctd (Adjust menu)

0.5-1-2-4 -8-12-16 kHz

Used to select the switching frequency. The adjustment range depends on the SFt parameter. If SFt = LF: 0.5 to 2 or 4 kHz according to the drive rating If SFt = HF1 or HF2: 2 or 4 to 16 kHz according to the drive rating The maximum operating frequency (tFr) is limited according to the switching frequency: SFr(kHz) tFr (Hz) 0.no - yes no - yes - PSM (1) no 16 500

Keypad Comm.

No - Yes
Used to activate drive control via the terminal. The STOP/RESET, RUN and FWD/REV keys are active. The speed reference is given by parameter LFr. Only the freewheel stop, fast stop, DC injection stop commands and external fault remain active at the terminals. If the drive/terminal connection is cut, the drive locks in SLF fault mode. This function is no longer accessible by the keypad if LIX=FTK.

STOP Priorit

This function gives priority to the STOP key irrespective of the control channel (terminals or fieldbus). To change the PSt parameter to "no": 1 - Display no 2 - Press the ENT key 3 - The drive displays See manual 4 - Press v then w then ENT For applications with continuous processes, it is advisable to configure the key as inactive (set to "no").

DriveAddress

0 to 31
Drive address when it is controlled via the connector port (with the operator terminal and programming terminal removed).

BdRate RS485

9600-19200
Transmission speed via the RS485 serial link (effective on the next power-up) 9600 bps 19200 bps If tbr 19200, the terminal can no longer be used. To reactivate the terminal, reconfigure tbr as 19200 via the serial link or revert to factory settings (see page 119).

Reset cnts

No-APH-RTH
Reset kWh or the operating time. No APH: Reset kWh to zero RTH: Reset operating time to zero The reset command must be confirmed with "ENT" APH and RTH take effect immediately. The parameter then automatically reverts to No

I/O Menu

This menu can be accessed when the switch is in position. The assignments can only be modified in stop mode with the drive locked. Code Function

Assign.

See the summary table and description of the functions. The inputs and outputs available in the menu depend on the I/O cards installed (if any) in the drive, as well as the selections made previously in the control menu.
Summary table of the logic input assignments (exc. 2-wire / 3-wire option)

A+, A-, B+, B-

Congurable I/O Application Functions
Function compatibility table
The choice of application functions may be limited by incompatibility between certain functions. Functions which are not listed in this table are fully compatible.
Speed regulation with tachogenerator or encoder

Reference switching

DC injection braking

Summed inputs

Freewheel stop

Preset speeds

Jog operation

PI regulator

+/- speed

Fast stop

DC injection braking Summed inputs PI regulator
+/- speed Reference switching Freewheel stop Fast stop Jog operation Preset speeds Speed regulation with tachogenerator or encoder
Incompatible functions Compatible functions Not applicable Priority functions (functions which cannot be active simultaneously):
The function indicated by the arrow has priority over the other.
Stop functions have priority over run commands. Speed references via logic command have priority over analog references.
Logic input application functions
Operating direction: forward/reverse Reverse operation can be disabled for applications requiring only a single direction of motor rotation. 2-wire control Run (forward or reverse) and stop are controlled by the same logic input, for which state 1 (run) or 0 (stop), or a change in state is taken into account (see the 2-wire control menu). 3-wire control Run (forward or reverse) and stop are controlled by 2 different logic inputs. LI1 is always assigned to the stop function. A stop is obtained on opening (state 0). The pulse on the run input is stored until the stop input opens.
During power-up or a manual or automatic fault reset, the motor can only be supplied with power after prior resetting of the forward, reverse, and injection stop commands. Ramp switching : 1st ramp: ACC, dEC; 2nd ramp: AC2, dE2 Two types of activation are possible: - activation of a logic input LIx - detection of an adjustable frequency threshold If a logic input is assigned to the function, ramp switching can only be performed by this input. Step by step operation (JOG): Low speed operation pulse If the JOG contact is closed and then the operating direction contact is actuated, the ramp is 0.1 s irrespective of the ACC, dEC, AC2, dE2 settings. If the direction contact is closed and the JOG contact is then actuated, the configured ramps are used. Parameters which can be accessed in the adjust menu: - JOG speed - anti-repeat delay (minimum time between 2 JOG commands)

+/- speed: Two types of operation are available. 1 Use of single action buttons: two logic inputs are required in addition to the operating direction(s). The input assigned to the + speed command increases the speed, the input assigned to the - speed command decreases the speed. This function accesses the STr save reference parameter in the Control menu. 2 Use of double action buttons: only one logic input assigned to + speed is required. + speed/- speed with double action buttons: Description: 1 button pressed twice for each direction of rotation. Each action closes a volt-free contact.
forward button reverse button Wiring example: LI1: forward LIx: reverse LIy: + speed
ATV38 control terminals LI1 LIx LIy + 24 b a c d

a and b c and d

Motor frequency LSP 0 LSP
Forward Press 2 Press Reverse Press 2 Press d c b a a a b a a a a
This type of +/- speed is incompatible with 3-wire control. In this case, the - speed function is automatically assigned to the logic input with the highest number (for example: LI3 (+ speed), LI4 (- speed)). In both cases, the maximum speed is given by the references applied to the analog inputs. For example, connect AI1 to the +10V.

Released (- speed)

Press 1 (speed maintained)

Press 2 (+ speed)

Preset speeds 2, 4 or 8 speeds can be preset, requiring 1, 2 or 3 logic inputs respectively. The following assignment order must be observed : PS2 (LIx), then PS4 (LIy), then PS8 (LIz). 2 preset speeds Assign: LIx to PS2 LIx speed reference LSP+reference SP2 LIy 4 preset speeds Assign: LIx to PS2 then LIy to PS4 LIx speed reference LSP+reference SP2 SP3 SP4 LIz 8 preset speeds Assign: LIx to PS2 LIy to PS4, then LIz to PS8 LIy LIx speed reference LSP+reference SP2 SP3 SP4 SP5 SP6 SP7 SP8

Connection diagram

LI x + 24 COM AI 1 +10 AI 2
To unassign the logic inputs, the following order must be observed: PS8 (LIz), then PS4 (LIy), then PS2 (LIx). Reference switching To configure the AI1/AI2 reference switching: - Verify that the LI is not configured to " RFC:Auto/Manu" (if so, configure the LI to " NO:Not assigned"). - Configure a LI to "RFC:Auto/Manu". The second reference is then AI2. To configure the AI1/AI3 reference switching: - Verify that the LI is not configured to " RFC:Auto/Manu" (if so, configure the LI to " NO:Not assigned"). - Configure AI3 to "FR2:Speed Ref2". - Configure a LI to "RFC:Auto/Manu". The second reference is then AI3.

0-20mA 4-20mA

Open contact, reference = AI2 or AI3 Closed contact, reference = AI1

External fault Yes Defines the type of stop on externel fault: - Yes: immediate fault - LSF Stop+flt: stop according to the Stt parameter, then fault at the end of stopping

Files Menu

This menu can be accessed when the switch is in position. The operations are only possible in stop mode with the drive locked. The terminal is used to store 4 files containing the drive configurations. Code Description Factory setting FRE FRE FRE FRE

F1S F2S F3S F4S

File File File File

State State State State

Used to display the state of the corresponding file. Possible states: FRE: file free (state in which terminal is delivered) EnG: a configuration has already been saved to this file

Operat.Type

Used to select the operation to be performed on the files. Possible operations: NO: no operation requested (default value on each new terminal connection to the drive) STR: operation to save the drive configuration to a file on the terminal REC: transfer the content of a file to the drive Ini: return the drive to factory settings A return to factory settings cancels all your adjustments and your configuration.

Operating mode

Select STR, REC or InI and press ENT. 1 If Operat.Type = STR: The file numbers are displayed. Select a file using v or w and confirm with "ENT". 2 If Operat.Type = REC: The file numbers are displayed. Select a file using v or w and confirm with "ENT". - The display indicates:

WIRING OK?

Check that the wiring is compatible with the file configuration. Cancel with "ESC" or confirm with "ENT". - The display then requests a second confirmation using "ENT" or cancellation using "ESC". 3 If Operat.Type = InI: - Confirm with "ENT". - TThe display indicates:
Check that the wiring is compatible with the factory configuration. Cancel with "ESC" or confirm with "ENT". - The display then requests a second confirmation using "ENT" or cancellation using "ESC". At the end of each operation the display returns to the "Operat.Type" parameter set to "NO".

Files Menu (continued)

Code Description

Password

Confidential code
The drive configuration can be protected by a password (COd). CAUTION: THIS PARAMETER SHOULD BE USED WITH CAUTION. IT MAY PREVENT ACCESS TO ALL PARAMETERS. ANY MODIFICATION TO THE VALUE OF THIS PARAMETER MUST BE CAREFULLY NOTED AND SAVED. The code value is given by four figures, the last of which is used to define the level of accessibility required by the user.

This figure gives the level of access permitted, without the correct code. Access to the menus according to the position of the access locking switch on the rear of the terminal is always operational, within the limits authorized by the code. The Code value 0000 (factory setting) does not restrict access. The table below defines access to the menus according to the last figure in the code. Last figure in the code Menus Adjustments Level 2: Adjustments, Macro-config, Drive, Control, I/O, Faults, Files (excluding code), Communication (if card present) Application (if card present) Level 2 and Application (if card present) Access locked 0 exc. 0000 and 9 Display 1 Modification 2

0 exc. 0000 and 9

0 exc. 0000 and exc. 0000 and 9
For access to the APPLICATION menu, refer to the application card documentation. The code is modified using the v and w keys. If an incorrect code is entered, it is refused and the following message is displayed:

Password fault

After pressing the ENT or ESC key on the keypad, the value displayed for the Code parameter changes to 0000: the level of accessibility does not change. The operation should be repeated. To access menus protected by the access code, the user must first enter this code which can always be accessed in the Files menu.
Communication and Application Menus / Return to factory settings
Communication or Application menu
This menu is only displayed if a communication or application card is installed. It can be accessed when the switch is in position. Configuration is only possible in stop mode with the drive locked. For use with a communication or application option card, refer to the document provided with this card. For communication via the RS485 link on the base product, refer to the document provided with the RS485 connection kit.
Return to factory settings
In order to use the keypad only (see page117) Proceed using the following method:

or 50 Hz 60 Hz

- Switch off the drive - Unlock and open the Altivar cover in order to access the 50/60 Hz switch 1 on the control card. If an option card is present, the selector switch can be accessed through it. - Change the position of the 50/60 Hz switch 1 on the control card - Switch on the drive - Switch off the drive - Reset the 50/60 Hz switch 1 on the control card to its initial position (nominal motor frequency) - Switch on the drive, and it reverts to its factory configuration.
Operation - Maintenance - Spares and Repairs

Operation

Signalling on the front panel of the Altivar

POWER z FAULT

green POWER LED red FAULT LED
on: Altivar powered up on: Altivar faulty flashing: Altivar locked once the STOP key has been pressed on the terminal or after a change to the configuration. The motor can then only be supplied with power after first resetting the forward, reverse, and injection stop commands.