TOYOTA GENUINE AUDIO

NOTICE EXPLICATIVE DE LINSTALLATION

Avensis

FR-FOR-POUR **T25*R
Binder Volume 4 Manual Ref.no A4RT25/J-0-0

Avensis (T25)

1. TABLE OF CONTENTS
1. Application Chart...... 2. System Layout...... 3. In-dash 6 CD-Changer Installation..... 4. Hide-away 6 CD-changer installation.....

Avensis (RHD) - 3

p. 1/1
AUDIO & NAVIGATION APPLICATION CHART
TMME-CA Division Dev. Dept. II - December 12th, 2002

Avensis **T25*R

+ ADD-ON UNIT(S)
Hide Away CD-Changer TM0461 (08601-00911) In-Dash CD-Changer TM0561 (08601-00907) Navigation System TNS200 (08545-00802) (ONLY PORT FIT)

COMBINATION

MOP-unit or W53900 (08600-05821) (2) (2) (1) (1) (3) (3) (2) (2) (1) (1) (2) (2) (1) (1) (3) (3) (2) (2) (1) (1) (3) (3) (3) (3) (3) (3) (3) (3) Wire (08695-00370) Wire (08695-00370) MOP-unit or W53901 (08600-05822) MOP-unit or W53900 (08600-05821) MOP-unit or W53900 (08600-05821) MOP-unit or W53900 (08600-05821) MOP-unit or W53900 (08600-05821) MOP-Unit or W53900 (08600-05821) MOP-unit or W53901 (08600-05822) MOP-Unit or W53901 (08600-05822) MOP-unit or W53901 (08600-05822) MOP-Unit or W53901 (08600-05822) MOP-Unit or W53901 (08600-05822)

HEAD UNIT

REQUIRED ADDITIONAL PARTS
Radio/Cassette/CD (Lo) (only)
Radio/Cassette/CD (Hi) (only)
Radio/Cassette/CD (Lo) + Hide Away CD-Changer
Radio/Cassette/CD (Lo) + In-Dash CD-Changer
Wire (08695-00370) + F/K (08695-05801) Wire (08695-00370) + F/K (08695-05801) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ425-T0330-60) Wire (08695-00370) Wire (08695-00370) Wire (08695-00370) + F/K (08695-05801) Wire (08695-00370) + F/K (08695-05801) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ425-T0330-60) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ425-T0330-60)
Radio/Cassette/CD (Lo) + Navigation (TBT)
Radio/Cassette/CD (Lo) + Hide Away CD-Changer + Navigation (TBT)

Unique Design Audio

Radio/Cassette/CD (Lo) + In-Dash CD-Changer + Navigation (TBT)
Radio/Cassette/CD (Hi) + Hide Away CD-Changer
Radio/Cassette/CD (Hi) + In-Dash CD-Changer
Radio/Cassette/CD (Hi) + Navigation (TBT)
Radio/Cassette/CD (Hi) + Hide Away CD-Changer + Navigation (TBT)
Radio/Cassette/CD (Hi) + In-Dash CD-Changer + Navigation (TBT)
MOP: Factory installed option (1): Glove box application (2): Located under the RH-seat (3): Located under the LH-seat. For required additional parts see the NAVI installation instructions.

2. SYSTEM LAYOUT

THE HIDE-AWAY 6 CD-CHANGER
NOTE: The installation position of the hide-away 6 CD-changer
in under the driver seat.

Avensis (RHD) - 5

3. IN-DASH 6 CD-CHANGER INSTALLATION
1. Remove the shift knob 1 and shift cover 2 using a nylon pry tool. : Clip (4x) : Nail (4x)
Fig. 1 Remove the panel 3. : Clip (5x)
Fig. 2 Attach the protection tape 4.
Fig. 3 10-02 Avensis (RHD) - 6
Remove the audio unit 5. 101 : Bolt (4x)

101 101

Fig. 4

5. a) b)

Remove the glove compartment 6. Remove the hooks 104. 104 : Hook (2x) Remove the stoppers 28 by pulling them inside.

Fig. 5

6. a) b) c)
Remove the switch 26. Remove the bulb 20. Remove the connector 27 by moving it upward.
Fig. 6 Avensis (RHD) - 7 10-02

Appro ximat ely 1

Cut the tape

into 10 equal pieces.

Fig. 7 8. Relocate the vehicle connector 28 position from location A to locationB and attach the connector 28 to the harness using tape 5 and a wire tie 20. 20 : Wire tie (1x)

Harness

Fig. 8 10-02 Avensis (RHD) - 8

Wire of changer unit

Route and attach the changer wire using wire ties 20. 20 : Wire tie (3x)

Connect

Fig. 9
10. Route the changer wire 6 using wire ties 20 and wrap the connectors using tape 5. 5 : Tape 2x (3x) 20 : Wire tie (2x)

Vehicle harness WITH POP UP DISPLAY Do not connect

AVC-LAN wire harness

Vehicle harness

To audio

WITHOUT POP UP DISPLAY Do not connect

To audio Do not connect

Fig. 10 Avensis (RHD) - 9 10-02
11. Cut the template (312N) 7 (see page 22, 23) using scissors.

Fig. 11

Hole fit Corner fits

Corner fits

12. Mark the dashboard using the template (312N) 7.

Marking

Fig. 12

Drill a hole of 10mm

13. Use protection tape 4 in order not to damage the surface of the dashboard.
Fig. 13 10-02 Avensis (RHD) - 10

Cut Cut

14. Cut the marked position on the dashboard using a saw.

Fig. 14

15. Cut the marked position on the dashboard using a saw.

Fig. 15

Existing holes Reinforcement pipe
16. Temporary attach the screws in the existing holes. 106 : Screw (M6x12) (2x)
Fig. 16 Avensis (RHD) - 11 10-02
17. Fit the side bracket 21 (L) and (R) onto the changer unit 30. 10 : Bolt (M5x8) (4x)

Fig. 17

Connector
18. a) Fit the switch 24. b) Fit the in-dash changer unit 22 : Screw (M6x12) (2x) 23 : Screw (M6x14) (2x)

Fig. 18

Existing marking
19. Cut the glove compartment 6.

Blanket

Fig. 19 10-02 Avensis (RHD) - 12
20. Fit the glove compartment 6. 104 : Hook (2x)
Fig. 20 21. Cut the panel 3.
Fig. 22 Avensis (RHD) - 13 10-02

22. Fit the panel 3.

Fig. 23

Avensis (RHD) - 14

3. HIDE-AWAY 6 CD-CHANGER INSTALLATION

Fig. 24

Remove the panel 3. : Clip (5x)
Fig. 25 3. Attach the protection tape 4.

Fig. 26

Avensis (RHD) - 15

Fig. 28

105 15
Remove the cover 15. 105 : Screw (2x) Remove the centre console 16. 106 : Screw (4x) 107 : Bolt (4x)

107 107

Fig. 29 10-02 Avensis (RHD) - 16
Remove the front door scuff plate 8 (R). : Nail (5x) Remove the kick panel 9 (R). 103 : Nut (1x)

Fig. 30

Remove the driver seat 10. 106 : Bolt w/washer (4x) 11 : Cover (2x)
CAUTION Fasten the bolt with specified torque when reassembling.

106 106

Fig. 31
Fig. 32 Avensis (RHD) - 17 10-02
Route the changer wire 6 and wrap the connectors using tape 5. 5 : Tape (2x3)

Vehicle Harness

WITH POP UP DISPLAY

Do not connect

AVC-LAN wire harness WITHOUT POP UP DISPLAY
To audio AVC-LAN wire harness

Fig. 33

10. Route and attach the changer wire using tape 5 (1x).
Fig. 34 10-02 Avensis (RHD) - 18
11. a) Route the changer wire 6 along the cross member 12 and attach using tape 5 (4x). b) Attach the excess wire of the changer wire 6 onto the cross member 12 using tape 5 (6x).

Excess wire

50 0m m

m 0m 27

30 0m m

Fig. 35

m 0m 20

Cross member

Positioning hole driver seat
12. Cut the carpet at the changer unit attachment position on the driver side.

Cut area Centre console

Fig. 36 Avensis (RHD) - 19 10-02
13. Attach the adhesive tapes 5 and the spacers ( 15 and 16 ) to the base bracket 7 using screws 8. 15 : Spacer (w/o nut) 16 : Spacer (w/nut) 5 : Tape (1x) 5 *: Tape (cut to size 67mmx50mm) (1x) 8 : Screw (M5x16) (2x)
Fig. 37 14. Attach the base bracket on the driver side.

on the floor

Fig. 38

Avensis (RHD) - 20

15. Mount the side brackets changer unit 12. 10 : Bolt (M5x8) (4x) CAUTION

(2x) to the

CAUTION Loosen the screws 10 before moving them. Tighten up after the position is changed.
Hole position on the left side Hole position on the right side

Fig. 39

16. Fit the changer unit a) b)
Connect the changer wire 6 to the changer unit 12. Mount the changer unit 12 onto the base bracket 7 using screws 10. 105 : Bolt (M5x10) (4x)

Fig. 40

ENSURE THAT ALL REMOVED CONNECTORS ARE PUT BACK CORRECTLY. REFIT THE TRIM AND REMOVED PARTS.

Avensis (RHD) - 21

Cut line precisely

Cut line pre

Cut line Cut line

Avensis (RHD) - 22

Cut a long hole
ecisely Cut line precisely

312N TEMPLATE

Cut line Cut line precisely

precisely

Cut line

Avensis (RHD) - 23

TOYOTA MOTOR CORPORATION

Avensis

TNS600
RHD installation instructions

Model year:

Vehicle code: **T25*R-*****W
Part number: Navigation System PZ 445-00331-00 Audio Frame 55405-05160
Manual ref. no: AIM 000 766-1

Avensis (T25)

TNS 600

PRECAUTIONS

PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
Be sure to disconnect the negative (-) lead from the battery terminals.
Protect your car with fender covers, seat and so on.
Do not pinch the rear wiring or harness in the tightened part.
Use the correct tool when tightening bolts or nuts.
When passing the wires through the dashboard or other panels, use a grommet to ensure waterproofing. Protect the wiring with tape when it is passed through a hole.

Taping

Waterproof - O.K. !!

Grommet

Before drilling a hole, check that the rear of the mounting wall is clear.

Stop it !

When disconnecting the connectors, be sure to grip the connector body. Do not tug on the wiring.

Insert completely

Be sure to firmly tighten connectors and terminals.
Do not forcibly pull any car wiring harness. Rough tugging may result in opened connections, or a broken wire or harness.
Before connecting the power wiring to the battery, check the wiring connections, harness, etc. to see that they are properly secured.
Confirm that lamps, horn, wiper and other car accessories operate normally.
Check body and trim near area of installation to be certain no dirt or scratches resulted from the installation.

Avensis (RHD) - 2

TABLE OF CONTENTS
Precautions..... Component parts..... Navigation Kit..... How to connect..... Installation Overview.... Vehicle Disassembly..... Installation of the GPS-Antenna.... Wire Harness Installation.... Installation of the Navigation Disc.... Post-Installation Inspection.... Reassembling..... 17
REMARK Be sure to read the General Installation Instructions (Common Section) before installing TNS 600.

Avensis (RHD) - 3

Avensis (T25) Avensis(T25)

TNS 600 TNS 600

COMPONENT PARTS
PWRVOL VOICE NAVIGATION TUNE

PZ445-00331-00

SEEK TRACK

AUDIO DISPLAY TILT OPEN

B-9001

TOYOTA

NO 7 8
Description TNS600 WIRE HARNESS GPS ANTENNA NAVIGATION DISC WIRE CLAMP FOAM TAPE WIRE TIE EARTH PLATE

Qty 2 2+1

Avensis (RHD) - 4

55405-05160

OWNERS MANUAL
To be ordered separately. Refer to ATA database for partnumbers

Avensis (RHD) - 5

HOW TO CONNECT
Splicing connector (Reverse sensor wire)
Splicing connector (Speed sensor wire)
TNS 600 Tuner with LCD Display

3 GPS antenna

8P 5P 10P 6P

Vehicle wire harness

Antenna wire
Refer to the repair manual for information on removal of vehicle parts, installation methods, tightening torque etc.

Avensis (RHD) - 6

INSTALLATION OVERVIEW

GPS antenna Antenna wire

Splicing connector (Speed reverse Sensor with pre wire) Splicing connector (Speed Sensor without pre wire)
Splicing connector (Reverse Sensor without pre wire)

Avensis (RHD) - 7

VEHICLE DISASSEMBLY
FOR M/T MODELS 1. a) Remove the gear lever knob 1.

FOR ALL MODELS

Remove the gear lever hole cover 2. : Clip (4x)
Fig. 1 2. Remove the instrument panel cluster moulding 3. : Clip (5x)
Fig. 2 3. Remove the heater control assembly 7. 104 : Bolt (4x)
Fig. 3 01-07 Avensis (RHD) - 8
Remove the storage box 8. 105 : Screw (2x) : Clip (2x)

Fig. 4

Avensis (RHD) - 9
INSTALLATION OF THE GPS-ANTENNA
1. Cut the foam A (d) into 12 pieces as shown in the illustration.

Fig. 5 2. a)

Remove the release paper of the earth plate 10 and attach the butyl tape 11 as shown. Apply the tapes 11 to the adhesive side of the earth plate 10.

Fig. 6

Centre
Attach the earth plate 10 to the air duct 8 as shown and mount the GPSantenna 3 to the earth plate 10. CAUTION
When affixing the earth plate 10 make sure to carefully wipe of any dirt, moisture or oil from the surface of the location where it is to be affixed. b) Attach the antenna wire foam tapes 8 (3x).

using the

Fig. 7 01-07 Avensis (RHD) - 10
Route the GPS antenna wire shown.

Fig. 8

Avensis (RHD) - 11
WIRE HARNESS INSTALLATION
Splicing connector Pliers
CONNECTING PROCEDURES OF SPLICING CONNECTOR
a) Remove the vinyl tube or wrapping tape from the length of vehicle wire harness to be connected. Insert the vehicle wire harness to beconnected securely into the guide slit. After inserting the vehicle wire harness into the guide slit, lock the splicing connector securely using a pair of pliers or the equivalent until the connector clicks.

Fig. 9

WIRE SIDE VIEW
FOR MODELS WITH PRE-WIRE 1. Disconnect the female 18P connector 23 of the vehicle wire harness 28 as shown.

Fig. 10 2. a)

Connect the female 18P connector of the wire harness 4 to the vehicle wire harness male 18p connector 28. Attach the wire harness 4 and GPSantenna wire 3 to the vehicle wire harness 29 using a wire tie 9. 9 : Wire tie (2x)
Fig. 11 01-07 Avensis (RHD) - 12
Cut the red/white wire away isolate 2.

Fig. 12

FOR VEHICLES WITHOUT PRE-WIRE 1. Route the reverse sensor wire shown in the illustration.

10P (white)

20P (white)

Fig. 13 2.

20P (white) Tab 20P Wire side vieuw
Connect the speed sensor wire (Violet/White) 2 to terminal 3 of the 20P (White) connector.

Splicing connector

Speed sensor wire
Fig. 14 Avensis (RHD) - 13 01-07

Recerse sensor wire

3. a) b)
Route the reverse sensor wire 2 as shown in the illustration. Disconnect the 18P (White) connector.

18P (white)

Fig. 15 4.
18P (white) Tab 18P Wire side vieuw
Connect the reverse sensor wire (Green) 2 to terminal 8 f the 18P (White) connector.
Recerse sensor wire (Green)

Fig. 16 5. a) b)

Vehicle Wire Harness

Foam tape x 6

Reconnect the 18P (White) connector. Secure the reverse sensor wire 2 as show in the illustration using the foam tape.

Foam tape

Fig. 17 01-07 Avensis (RHD) - 14
Recerse sensor wire Speed sensor wire
Secure the excess speed sensor wire and reverse sensor wire 2 as shown in the illustration using the foam tape 8.

Foam tape x 2

Fig. 18 7. Remove the speed signal from 20 pin connector (pin 3)
Fig. 19 8. Removed the left and right side brackets from the unit.
Fig. 20 Avensis (RHD) - 15 01-07

PWRVOL

Slight the airco to the left to disassemle the airco.

AUDIO CONTROL

TAPE/DISC
Fig. 21 10. a) Slight (put) the frame on the airco and mount the brackets on the TNS600 and the airco. b) Connect the connectors and place the headunit back in place.
Fig. 22 11. Reassemble the brackets on the head unit.

Fig. 23

Avensis (RHD) - 16

12. Re fit all parts.

VOICE NAVIGATION

Fig. 24

ENSURE THAT ALL REMOVED CONNECTORS ARE PUT BACK CORRECTLY. REFIT THE TRIM AND REMOVED PARTS.

Avensis (RHD) - 17

INSTALLATION OF NAVIGATION DISC
DVD-ROM INSERTION INTO THE NAVIGATION ECU INSTALLATION
Be careful not to injure your fingers when opening

CAUTION

NOTICE
Do not place any objects on the panel Do not leave the panel open when it is
1. Connect the battery and turn the ignition switch to the ACC position. 2. Press open. 3. With the label side of the disc facing up, insert the Navigation Disc into the disc insertion slot. * The disc will be pulled into the computer automatically. 4. Press close.

Fig. 22

POST-INSTALLATION INSPECTION
Installation Check 1. Inspect the wiring and installation for abnormalities. 2. Check particularly closely for any locations where the vehicle harness, wire harness or divergency harness is being pushed, pulled or pinched using excessive force. Also check again that clamps and bands have not shifted out of position and that all parts have been tightened. Operation Check 1. Attach the (-) terminal of the battery and turn the key to the ACC or ON position or start the engine. 2. Press the NAVI switch and confirm that the navigation screen is displayed. 3. Adjust the volume by following the section on Adjusting the Volume of the Guide Voice in the TNS600 Owners Manual, and confirm that the sound from the speakers changes. 4. Perform the auto-compensation procedure by following the section on When Tires are Replaced in the TNS600 Owners Manual. When an abnormality is suspected, perform troubleshooting based on the Toyota Genuine Navigation System Service Manual.

REASSEMBLING

Return all vehicle parts that have been removed to their original locations. Especially make sure to attach trim and other interior materials properly so that they do not have a detrimental effect on the function of the vehicle. During restoration, make sure that wires are not pinched and all bolts and screws are tightened.

Avensis (RHD) - 18

GENUINE PARTS