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Weider 9635

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Personal Property Auction
Come and Bring A Friend WHEN: Saturday, Oct 10th, 2009 6:00pm WHERE: At the Auction House 147 N. Walnut St. Danville, Illinois Phone (217) 446-5220
Property to be sold: Furniture and Household: Weider Pro 9635 home gym, potatoes & onions bin, end tables, Zenith TV, high chair, R2 Stealth electric scooter with charger, 6 matching wooden chairs, 6 piece dinning room set (china cabinet, 4 foot octagon table with 4 chairs), magazine rack, 4 lounge chairs, desk, Christmas tree, Christmas decorations and Christmas ornaments, Sears dehumidifier, records, motorcycle helmets, pictures, Dietz oil lantern, Royal Vettin plates, Noritake plates, Ball jars, Bread Chef bread maker, chest freezer, bicycles, hockey table, Cannon Pixma MP150 (scanner / printer, copier / fax), Koss DVD player, GE VHS player, Lexmark X6150 (copier / scanner / fax / printer), 3 piece bedroom set (6 drawer dresser with mirror, bed, 5 drawer chest), RCA TV, 2 lounge chairs, Emerson VHS / DVD player, glassware, electrical supplies, games (playing cards, Uno, Royal Rummy, Skipbo, Yahtzee, Trivial Pursuit, Domino), Christmas decorations, spice rack, coffee maker, bookshelves, speakers, sewing cabinet, gun rack, magazine rack, maple Young Republic hall cabinet, Halloween decorations, lamps, Magic Steam clothing press (in box), cuckoo clock, secretary, oak medicine cabinet with mirror, 4 drawer dresser with mirror, patio sofa, wall mirror, 5 piece bedroom set (9 drawer dresser with mirror, bed, 5 drawer chest, drawer night stands), entertainment center, desk, heater, 2 box fans, lawn chairs, Hoover Wind Tunnel sweeper, typewriter, 4 foot x 6 foot table with 2 chair and 1 leaf, Hotpoint gas stove, Tempest arcade machine, snow skis, 4 foot round table with 4 chairs, Maytag washer, 3 piece bedroom set (3 drawer dresser with mirror, desk, 5 drawer chest), 4 card tables Tools: ladder jacks, roof jacks, battery charger, Craftsman electric stapler, caulking gun, levels, flashlights, 3 fire extinguishes, mower blades, Black & Decker cordless pivot driver, gun cleaning kit, Dormeyer electric drill, Coleman lantern, floor jack, hitch, socket set, Sears air compressor, 4 ladder, creeper, Lawn King tiller, White gas heater, 6 ladder, electric Weed Eater trimmer, knife sets, saws, Pyrex glassware, Kerosene stove, rakes, hoes, shovels, brooms Collectibles: McCoy planter, Griswold #3 and #9 skillets, Fiesta bowl, blue glassware, oil lamps, matchboxes, recipe / cooking books, 2 gal Western stoneware jug
More items coming in daily!

444.000364

Auctioneers: Donald R. Crist, CAI Lic #440.0000522 Paul V. Sermersheim Lic #441.001439

www.Crist-Associates.com

doc1

Model No. WESY96352 Serial No.
Write the serial number in the space above for reference.

USER'S MANUAL

Serial Number Decal (Under Seat)

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct assistance from our factory. TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you. CUSTOMER HOT LINE:

1-800-999-3756

Mon.Fri., 6 a.m.6 p.m. MST

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.
Visit our website at www.weiderfitness.com
new products, prizes, fitness tips, and much more!

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS.3 BEFORE YOU BEGIN.4 ASSEMBLY.5 HOW TO USE THE HOME GYM SYSTEM.22 WEIGHT RESISTANCE CHART.24 TROUBLESHOOTING AND MAINTENANCE.25 CABLE DIAGRAMS.26 ORDERING REPLACEMENT PARTS.Back Cover LIMITED WARRANTY.Back Cover Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.

IMPORTANT PRECAUTIONS

To reduce the risk of serious injury, read the following important precautions before using the home gym system. 1. Read all instructions in this manual and in the accompanying literature before using the home gym system. 2. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions. 3. The home gym system is intended for home use only. Do not use the home gym system in any commercial, rental, or institutional setting. 4. Use the home gym system only on a level surface. Cover the floor beneath the home gym system to protect the floor. 5. Make sure all parts are properly tightened each time you use the home gym system. Replace any worn parts immediately. 6. Keep children under 12 and pets away from the home gym system at all times. 7. Never release the press arm, butterfly arms, military press arm, leg lever, leg press plate, lat bar or nylon strap while weights are raised. The weights will fall with great force. 8. Keep hands and feet away from moving parts. 9. Do not use the VKR station when either weight stack is in use. 10. Always wear athletic shoes for foot protection. 11. Always stand on a foot plate when performing an exercise that could cause the home gym system to tip. 12. Keep your hands away from the leg press upright when the military press arm is being used. Your hand could become pinched between the leg press upright and military press arm. 13. Make sure that the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys. 14. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar. 15. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down.

WARNING:

Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

BEFORE YOU BEGIN

Thank you for selecting the versatile WEIDER PRO 9635 Home Gym System. The PRO 9635 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the PRO 9635 will help you to achieve the specific results you want. For your benefit, read this manual carefully before using the WEIDER PRO 9635 Home Gym System. If you have additional questions, please call our Customer Service Department toll-free at 1-800-9993756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY96352. The serial number can be found on a decal attached to the WEIDER PRO 9635 (see the front cover of this manual). Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.

Lat Bar

ASSEMBLED DIMENSIONS: Height: 76 in. Width: 89 in. Length: 64 in.

High Pulley Station

VKR Arms Military Press Arm

Backrests Butterfly Arms

Press Arm

Leg Lever

Leg Press Plate

Low Pulley Station

Foot Plate

Weight Stacks

ASSEMBLY
Before beginning assembly, carefully read the following information and instructions: Place all parts of the PRO 9635 in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. The assembly is broken into five stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, 4) seat and backrest assembly, and 5) VKR assembly. The hardware for each stage is packaged separately. Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage. For help identifying the small parts used in assembly, use the PART IDENTIFICATION CHART located in the center of this manual. Note: Some small parts may have been preattached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached. As you assemble the PRO 9635 be sure that all parts are oriented as shown in the drawings. Tighten all parts as you assemble them, unless instructed to do otherwise. THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY: Two (2) adjustable wrenches One (1) standard screwdriver One (1) phillips screwdriver One (1) rubber mallet Lubricant, such as grease or petroleum jelly, and soapy water will also be needed. Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that you have read and understand the information in the box above. Locate and open the parts bag labeled FRAME ASSEMBLY. Press two 2 Square Outer Caps (51) onto the indicated locations on the Stabilizer (5). Press a 2 Square Inner Cap (27) into the end of the Base (4). Insert six 5/16 x 2 1/2 Carriage Bolts (1) up through the Stabilizer (5). Insert two 5/16 x 2 1/2 Carriage Bolts up through the Base (4). Attach the Base (4) to the Stabilizer (5) with two 5/16 x 2 3/4 Bolts (11), two 5/16 Flat Washers (8), and two 5/16 Nylon Locknuts (3). Do not tighten the Nylon Locknuts yet.

FRAME ASSEMBLY

2. Slide the VKR Upright (74) and the Leg Press Upright (56) onto the indicated 5/16 x 2 1/2 Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the VKR Upright and Leg Press Upright should be on the side shown. Hand-tighten four 5/16 Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. Press two 2 Square Inner Caps (27) into the Leg Press Upright (56). Press a 2 Square Inner Cap into the VKR Upright (74). Attach the Rubber Bumper (91) to the Leg Press Upright (56) with the #8 x 1/2 Self-tapping Screw (87).
High Sides of Brackets 56
1 3. Slide the Front Upright (42) onto the 5/16 x 2 1/2 Carriage Bolts (1) in the Base (4). Hand-tighten a 5/16 Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. Press a 1 Square Inner Cap (6) into the Front Upright (42).
4. Press a 2 Square Inner Cap (27) into the end of the Top Frame (55). Press a 1 3/4 Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1 Round Inner Caps (49) into the top of the crossbar. Attach the Top Frame (55) to the VKR Upright (74) and the Leg Press Upright (56) with two 5/16 x 2 3/4 Bolts (11) and two 5/16 Nylon Locknuts (3). Attach the Top Frame (55) to the Front Upright (42) with two 5/16 x 2 3/4 Bolts (11), two 5/16 Flat Washers (8), and two 5/16 Nylon Locknuts (3).

44 Crossbar

5. Slide the Rear Seat Frame (100) onto the indicated 5/16 x 2 1/2 Carriage Bolts (1) in the Stabilizer (5). Hand-tighten two 5/16 Nylon Locknuts (3) onto the Carriage Bolts. Attach the other end of the Rear Seat Frame (100) to the Leg Press Upright (56) with two 5/16 x 2 3/4 Bolts (11), two 5/16 Flat Washers (8), and two 5/16 Nylon Locknuts (3). Attach the Handle (82) to the Rear Seat Frame (100) with two 5/16 x 2 1/2 Carriage Bolts (1) and two 5/16 Nylon Locknuts (3). Tighten all Nylon Locknuts used in steps 15. 6. Set two Weight Bumpers (19) on the bracket on the Base (4) as shown. Set two Weight Bumpers (19) on the bracket on the Stabilizer (5). Stack eight Weights (25) onto each set of Weight Bumpers (19). Be sure that the pin grooves are all on the same side of each stack of Weights. Be careful not to tip either stack of Weights (25) until step 8 is complete.

6 Pin Grooves 5

19 5Bracket 19 4Bracket Pin Grooves
7. Press a Weight Tube Bumper (64) into the end of a Weight Tube (63). Insert the Weight Tube into the front stack of Weights (25). Be sure that the pin on the Weight Tube is sitting in the pin grooves in the top Weight. Lubricate the inside of the holes in a Top Weight (65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights. Be sure that the holes in the Weight Guides are at the top, as shown.

7 Holes 62

65 Lubricate Pin Pin Grooves
25 8. Press a Weight Tube Bumper (64) into the end of the other Weight Tube (63). Insert the Weight Tube into the rear stack of Weights (25). Be sure that the pin on the Weight Tube is sitting in the pin grooves in the top Weight. Lubricate the inside of the holes in the other Top Weight (65). Set the Top Weight onto the rear stack of Weights (25). Insert both Short Weight Guides (73) into the stack of Weights. Be sure that the holes in the Weight Guides are at the top, as shown. Lubricate 65 Pin Pin Grooves 8

Holes 73

9. Attach the upper ends of the Short Weight Guides (73) to the Top Frame (55) with a 5/16 x 6 Bolt (60), two 1/2 x 3/4 Spacers (61), and a 5/16 Nylon Locknut (3). Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) with a 5/16 x 6 Bolt (60), two 1/2 x 3/4 Spacers (61), and a 5/16 Nylon Locknut (3).
10. Locate and open the parts bag labeled ARM ASSEMBLY. Be sure there is a Bushing (98) in each side of the Stabilizer (5). Press a 2 Square Inner Cap (27) into each end of the Leg Press Arm (96). Lubricate a 3/8 x 3 1/4 Bolt (67). Attach the Leg Press Arm (96) to the Stabilizer (5) with the Bolt and a 3/8 Nylon Locknut (21). Do not overtighten the Nylon Locknut. The Leg Press Arm must be able to pivot freely. Align the welded tubes on the Leg Press Plate (95) with one set of holes in the Leg Press Arm (96). Attach the Leg Press Plate to the Leg Press Arm with the Press Pin (97). 11. Press a 1 x 7/8 Plastic Bushing (90) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place onto the Base (4). Note: This will be a tight fit. The Plastic Bushings should fit on each end of the indicated tube in the Base. Make sure that the pulleys are on the side shown. Lubricate the 3/8 x 8 Bolt (59). Attach the Press Frame (17) to the Base (4) with the Bolt and a 3/8 Nylon Locknut (21).

27 Welded Tube 97

27 67Lubricate

ARM ASSEMBLY

Pulleys must be on this side 59Lubricate

Welded Spacers 90

12. Press a 1 Round Inner Cap (49) into one of the Press Arms (46). Press a 1 3/4 Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16 x 2 1/2 Bolts (22) and two 5/16 Nylon Locknuts (3). Assemble the other Press Arm (46) in the same manner.

17 13. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very important for step 14. Attach a V-Pulley (50) and a Long Cable Trap (31) to the Right Arm (48) with a 3/8 x 2 1/2 Bolt (86) and a 3/8 Nylon Locknut (21). Do not tighten the Nylon Locknut yet. 50 Welded Brackets 47
Attach a V-Pulley (50) and a Long Cable Trap (31) to the Left Arm (47) in the same manner. 14. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle. Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 13 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55). Tap two 1 Retainers (69) and a 1 Round Cover Cap (70) onto the axle. Be sure that the teeth on the Retainers bend toward the Round Cover Cap, as shown in the inset drawing. Attach the Left Arm (47) in the same manner. Press 1 3/4 Square Inner Caps (44) into the lower ends of the Right and Left Arms (47, 48). Wet the lower end of each Arm with soapy water. Slide a 10 Pad (45) onto the lower end of each Arm.

Bracket

47 Lubricate Axle 44

Axle 69

15. See the inset drawing. Attach the Military Press Arm (84) to the Pivot Arm (101) with two 5/16 x 2 1/4 Bolts (33) and two 5/16 Nylon Locknuts (3). Press two 1 1/2 Square Inner Caps (32) into the indicated end of the Military Press Arm (84). Press two 1 Round Inner Caps (49) into the Military Press Arm. Slide two 5 Plastic Grips (83) onto the Military Press Arm.
Attach the Military Press Arm (84) to the VKR Upright (74) with a 3/8 x 3 1/4 Bolt (67) and a 3/8 Nylon Locknut (21).
3 16. Locate and open the parts bags labeled CABLE ASSEMBLY and PULLEYS. During steps 16 through 36, refer to the CABLE DIAGRAMS on pages 2627 of this manual to verify proper cable routing. Before beginning this section, fully unwind the four Cables. Identify the four Cables by comparing the lengths and ends of the Cables. The approximate length of each Cable is listed (in inches) after the key number in the drawing. IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts attaching the pulleys. The pulleys must be able to turn freely. 17. Locate the High Cable (58). Wrap the High Cable around a 3 1/2 Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8 x 3 3/4 Bolt (88) and a 3/8 Nylon Locknut (21). Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook. 16 2379

58147 72194

CABLE ASSEMBLY

88 Ball Hook 15

18. Wrap the High Cable (58) around a V-Pulley (50). Attach the V-Pulley and a Long Cable Trap (31) to the indicated bracket on the Front Upright (42) with a 3/8 x 2 1/2 Bolt (86) and a 3/8 Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place.
Bracket 19. Route the High Cable (58) around the VPulley (50) on the Left Arm (47). Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap (31) is positioned to hold the Cable in place. Tighten the 3/8 x 2 1/2 Bolt (86) and the 3/8 Nylon Locknut (not shown). 50 31
20. Route the High Cable (58) around the VPulley (50) on the Right Arm (48). Be sure that the Cable is in the groove of the VPulley and that the Long Cable Trap (31) is turned to hold the Cable in place. Tighten the 3/8 x 2 1/2 Bolt (86) and the 3/8 Nylon Locknut (not shown).
21. Attach the Pulley Bracket (20) to the Top Frame (55) with the 5/16 x 5 Bolt (68) and a 5/16 Nylon Locknut (3). Do not overtighten the Nylon Locknut; the Pulley Bracket must be able to move freely. See the inset drawing. Route the High Cable (58) around the 3 1/2 Pulley (15) attached to the Pulley Bracket (20). Tighten the 3/8 x 2 Bolt (12) and a 3/8 Nylon Locknut (not shown). Be sure that the Cable is in the groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place.
22. See the inset drawing. Attach a 3 1/2 Pulley (15) and a Cable Trap (66) to the upper hole in a Long U-Bracket (57) with a 3/8 x 2 Bolt (12) and a 3/8 Nylon Locknut (21). Be sure that the Cable Trap is inside the Long UBracket. Note: This may come pre-assembled. Route the High Cable (58) through the Long U-Bracket (57) and the 3 1/2 Pulley (15) shown in the inset drawing. Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly. 23. Wrap the High Cable (58) around a 3 1/2 Pulley (15). Attach the Pulley to the bracket on the Top Frame (55) with a 3/8 x 2 Bolt (12) and a 3/8 Nylon Locknut (21). Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.

Bracket 58 15

21 24. Note: This assembly step shows how to complete the assembly of several preattached parts. The 5/8 x 9/16 Spacer (7) has been preattached on the outside of the 3 1/2 Low Pulley (76) for shipping purposes. Remove the 3/8 Nylon Locknut (21), the Spacer, and the Pulley from the 3/8 x 3 3/4 Bolt (88). Do not remove the Bolt. The Bolt has been shown removed for part identification. Reattach the 3 1/2 Low Pulley (76), with the 5/8 x 9/16 Spacer (7) between the Pulley and the Press Frame (17). Do not tighten the 3/8 Nylon Locknut (21) yet. Be sure that the 3/8 x 3 3/4 Bolt (88), the 3/8 Flat Washer (9), the 5/8 x 9/16 Spacer (7), the 3 1/2 Low Pulley (76), and the 3/8 Nylon Locknut (21) are oriented as shown. 24
25. Locate the Low Cable (23). Route the Low Cable under the 3 1/2 Low Pulley (76) attached to the lower hole in the Press Frame (17). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame and that the Cable is between the Pulley and the crossbar on the Press Frame. Tighten the 3/8 Nylon Locknut (21) and the 3/8 x 3 3/4 Bolt (not shown).

Ball 17 Crossbar

26. Route the Low Cable (23) around the 3 1/2 Pulley (15) attached to the lower hole in the Front Upright (42). See the inset drawing. Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8 Nylon Locknut (21) and the 3/8 x 3 3/4 Bolt (88).
Inset shows view from other side 23
27. Route the Low Cable (23) around the 3 1/2 Pulley (15) attached to the upper hole in the Press Frame (17). Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8 Nylon Locknut (21) and the 3/8 x 3 1/2 Bolt (not shown).
28. Route the Low Cable (23) around the 3 1/2 Pulley (15) attached to the upper hole in the Front Upright (42). See the inset drawing. Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8 Nylon Locknut (21) and the 3/8 x 3 3/4 Bolt (88).
Inset shows view from other side
29. Attach the end of the Low Cable (23) to the Long U-Bracket (57) with a 1/4 Nylon Locknut (2) and a 1/4 Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing.
30. Attach the High Cable (58) to a Small UBracket (71) with a 1/4 Nylon Locknut (2) and a 1/4 Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. Attach the Small U-Bracket (71) to the indicated Weight Tube (63) with a 5/16 x 1 3/4 Bolt (24) and a 5/16 Nylon Locknut (3).

42. Rest the Front Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Front Seat Frame to the Front Upright with a 5/16 x 2 3/4 Carriage Bolt (14) and the Seat Knob (40).
43. Press two 3/4 Round Inner Caps (34) into each Pad Tube (28).
Insert a Pad Tube (28) into the Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad Tube. Insert the other Pad Tube (28) into the Leg Lever (29). Slide a Foam Foam Pad (30) onto each end of the Pad Tube. 29 34
44. Locate and open the parts bag labeled VKR ASSEMBLY. Press 1 1/2 Square Inner Caps (32) into the ends of the Left VKR Arm (79) and the Right VKR Arm (80).
3 Attach the Left VKR Arm (79) and the Right VKR Arm (80) to the VKR Upright (74) with two 5/16 x 3 Bolts (75) and two 5/16 Nylon Locknuts (3). 79

VKR ASSEMBLY

45. Attach the VKR Backrest (77) to the VKR Upright (74) with two 1/4 x 2 1/2 Screws (43) and two 1/4 Flat Washers (10). Attach a VKR Armrest (78) to the Right VKR Arm (80) with two 1/4 x 2 Machine Screws (81) and two 1/4 Flat Washers (10). Attach a VKR Armrest (78) to the Left VKR Arm (79) in the same manner.
46. Remove the adhesive backing from the PRO 9635 decal and apply it to the Front Upright (42) under the WEIDER nameplate as shown. 46

WEIDER Nameplate

PRO 9635 Decal
47. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW TO USE THE HOME GYM SYSTEM, beginning on page 22 of this manual. Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables. See TROUBLESHOOTING AND MAINTENANCE on page 25.
HOW TO USE THE HOME GYM SYSTEM
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced. CHANGING THE WEIGHT SETTING The PRO 9635 features two weight stacks. The front weight stack is connected to the upper and lower pulleys, the press arm, and the butterfly arms. The rear weight stack is connected to the military press arm and leg press. To change the weight setting of either weight stack, insert a Weight Pin (26) under the desired Weight (25). Insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of either weight stack can be changed from 6.5 pounds to 106.5 pounds, in increments of 12.5 pounds. Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 24 to find the approximate amount of resistance at each weight station. ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar (54) to the High Cable (58) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the High Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the High Cable so the Lat Bar is in the correct starting position for the exercise to be performed. The Nylon Strap (39) can be attached in the same manner. 54

(lbs.)

Top 7 8
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.
TROUBLESHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (99) will need to be tightened. To tighten the cables, insert the weight pin into the middle of the weight stack. Slack can be removed from these cables several ways: See drawing 1. Tighten the 1/4 Nylon Locknut (2) that connects the end of the Low Cable (23) to the Long UBracket (57). The Leg Press Cable (99) can be tightened in the same manner. 2 See drawing 1. Move the 3 1/2 Pulley (15) to the other hole in one of the Long U-Brackets (57). Remove the 3/8 Nylon Locknut (21) and the 3/8 x 2 Bolt (12) from the Cable Trap (66), Pulley, and Long U-Bracket. Reattach the Pulley and Cable Trap. Be sure that the Cable Trap is in the proper position and that the Cable and Pulley move smoothly. The other Long U-Bracket (57) can be adjusted in the same manner. See drawing 2. Tighten the 1/4 Nylon Locknut (2) that connects the end of the High Cable (58) to the Small UBracket (71). The Military Press Cable (72) can be tightened in the same manner. See Drawing 3. If additional slack is felt while using the Leg Press Arm (96), then the end of the Leg Press Cable (99) must be moved to the next hole in the Rear Seat Frame (100). Remove the 5/16 x 2 3/4 Bolt (11), the 5/16 Washer (8), the end of the Cable, and both 5/16 Nylon Jam Nuts (93) from the Rear Seat Frame. Reattach the Bolt, the Washer, the end of the Cable, and both Nylon Jam Nuts to the next hole in the Rear Seat Frame. or 15
Do not overtighten the cables. The top weight will be lifted off the weight stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

CABLE DIAGRAMS

The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The insets show the proper positioning of the cable traps. The cable traps should be positioned so that the cables will not come off the pulleys. Be sure that the cable traps do not touch or bind the cables. High Cable (58) and Low Cable (23)

1High Pulley

TOP VIEW 6 High Cable (58)

5Long U-Bracket

Low Cable (23)

Front Weight Stack3

1Low Pulley
Military Press Cable (72) and Leg Press Cable (99)
Military Press Cable (72)

6Pivot Arm

1Long U-Bracket

Rear Weight Stack1 3

4Rear Seat Frame

Leg Press Cable (99)

1/4" Nylon Locknut (2)6 1/4" x 2" Machine Screw (81)5 5/16" Nylon Locknut (3)33 5/16" x 2 1/2" Bolt (22)4 5/16" Nylon Jam Nut (93)4 3/8" x 2" Bolt (12)7 3/8" Nylon Locknut (21)21
5/16" x 2 1/4" Bolt (33)3 1/4" Flat Washer (10)17
1/4" x 2 1/2" Screw (43)6 5/16" Flat Washer (8)8
5/16" x 2 1/2" Carriage Bolt (1)10
3/8" Flat Washer (9)7 3/8" x 2 1/2" Bolt (86)3
3/8" x 1 3/4" Bolt (24)2
5/16" x 2 3/4" Bolt (11)10
1/4" x 2" Carriage Bolt (38)1
5/16" x 2 3/4" Carriage Bolt (14)1
1/4" x 2 1/2" Carriage Bolt (92)1
5/16" x 3" Bolt (75)3
3/8" x 3 1/4" Bolt (67)2
1/4" x 3/4" Screw (18)6
#8 x 1/2" Self-tapping Screw (87)2 3/8" x 3 1/2" Bolt (16)2
3/8" x 3 3/4" Bolt (88)5
5/16" x 5" Bolt (68)1
Cable Clip (53)3 3/8" x 8" Bolt (59)1

1" Retainer (69)4

1 1/8" x 2 1/2" Plastic Bushing (89)2
1" x 7/8" Plastic Bushing (90)1/2" Pulley (15)13 (Not shown to scale) "V"-Pulley (50)3 (Not shown to scale)

5/16" x 6" Bolt (60)2
1/2" x 3/4" Spacer (61)4
1" Round Cover Cap (70)2
3/4" Round Inner Cap (34)4
1" Round Inner Cap (49)8
1" Square Inner Cap (6)1
1 3/4" Square Inner Cap (44)6
1 1/2" Square Inner Cap (32)6
2" Square Inner Cap (27)8
2" Square Outer Cap (51)2
PART LISTModel No. WESY96352
Key No. Qty. Description 5/16 x 2 1/2 Carriage Bolt 1/4 Nylon Locknut 5/16 Nylon Locknut Base Stabilizer 1 Square Inner Cap 5/8 x 9/16 Spacer 5/16 Flat Washer 3/8 Flat Washer 1/4 Flat Washer 5/16 x 2 3/4 Bolt 3/8 x 2 Bolt Seat 5/16 x 2 3/4 Carriage Bolt 3 1/2 Pulley 3/8 x 3 1/2 Bolt Press Frame 1/4 x 3/4 Screw Weight Bumper Pulley Bracket 3/8 Nylon Locknut 5/16 x 2 1/2 Bolt Low Cable 5/16 x 1 3/4 Bolt Weight Weight Pin 2 Square Inner Cap Pad Tube Leg Lever Foam Pad Long Cable Trap 1 1/2 Square Inner Cap 5/16 x 2 1/4 Bolt 3/4 Round Inner Cap 3/8 x 2 Eyebolt Front Seat Frame Seat Plate 1/4 x 2 Carriage Bolt Nylon Strap Seat Knob Front Backrest Front Upright 1/4 x 2 1/2 Screw 1 3/4 Square Inner Cap 10 Pad Press Arm Left Arm Right Arm 1 Round Inner Cap V-Pulley 2 Square Outer Cap Chain Key No. 101 # # Qty. 1 Description

R0902A

Cable Clip Lat Bar Top Frame Leg Press Upright Long U-Bracket High Cable 3/8 x 8 Bolt 5/16 x 6 Bolt 1/2 x 3/4 Spacer Long Weight Guide Weight Tube Weight Tube Bumper Top Weight Cable Trap 3/8 x 3 1/4 Bolt 5/16 x 5 Bolt 1 Retainer 1 Round Cover Cap Small U-Bracket Military Press Cable Short Weight Guide VKR Upright 5/16 x 3 Bolt 3 1/2 Low Pulley VKR Backrest VKR Armrest Left VKR Arm Right VKR Arm 1/4 x 2 Machine Screw Handle 5 Plastic Grip Military Press Arm Rear Backrest 3/8 x 2 1/2 Bolt #8 x 1/2 Self-tapping Screw 3/8 x 3 3/4 Bolt 1 1/8 x 2 1/2 Plastic Bushing 1 x 7/8 Plastic Bushing Rubber Bumper 1/4 x 2 1/2 Carriage Bolt 5/16 Nylon Jam Nut Press Bracket Leg Press Plate Leg Press Arm Press Pin Bushing Leg Press Cable Rear Seat Frame Pivot Arm Users Manual Exercise Poster
Note: # indicates a non-illustrated part. Specifications are subject to change without notice.
EXPLODED DRAWINGModel No. WESY96352
ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information: 1. The MODEL NUMBER of the product (WESY96352). 2. The NAME of the product (WEIDER PRO 9635 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING attached at the center of this manual).

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center; products used for commercial or rental purposes; or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON. ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state. ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

Part No. 190003 R0902A

Printed in Canada 2002 ICON Health & Fitness, Inc.

 

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