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Xyron PRO1250

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Adhesive Application and Laminating System

U S E R S G U I D

Pro1 250
Adhesive Application & Laminating System
Your Xyron Pro1250 is designed to permanently apply an adhesive or clear film to the front and/or back of any substrate that is run through the machine. The lamination film and adhesive are not designed to be removed without substantial damage to the laminated substrate or mounting surface. This process is NOT recommended for any precious or single source documents. Always test before use may not be compatible with some surfaces. The system is designed to be used with one of the following replacement cartridges:
DL1201-150 SL1201-150 LAT1201-100 LAT1206-100 AT1201-100 AT1202-100 AT1205-100 AT1206-100 Two-Sided Lamination General Use 150' Single-Sided Lamination General Use 150' One Side Laminate / One Side Adhesive Application High Tack 100' One Side Laminate / One Side Adhesive Application Repositionable 100' Adhesive Adhesive Adhesive Adhesive Application Application Application Application High Tack 100' Low Tack 100' Acid Free 100' Repositionable 100'
Consult your authorized Xyron dealer for information on other supplies. Please follow the attached directions carefully.
EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500
Understanding the Xyron Pro1250s Parts & Functions
Input Tray Used to guide items into the machine. Leading edge of documents should slide underneath paddle for best results. Top Cover Opens up for cartridge replacement (see label when open).
Paddle Used to provide back tension on delicate or long items to ensure wrinkle-free results.
Cut Blade Used to cut items after they have exited machine. To use, press downward and slide to the right or left.
Crank Handle Used to advance cartridge supplies and item when rotated clockwise.
Replaceable Supply Cartridge (see various types in Refill Cartridge section) Top Cover Shown open for cartridge removal/installation. Upper Cut Bar and Upper Roller Assembly Slides out when output tray is extended.
Input Tray Shown extended for cartridge removal/installation.
Lifting Points Areas located on both sides of machine used for lifting.
Output Tray Shown extended for cartridge removal/installation.

Setting Up

Remove the Xyron Pro1250 and crank handle from the packaging. Install the crank handle by carefully threading it clockwise into the threaded opening in the side plate until snug.

Cartridge Replacement

Slide input tray out away from machine. With both hands, lift and slide output tray away from machine.

Input Tray Output Tray

With top cover open, lift out used cartridge. Install new cartridge completely and ensure film rests evenly on lower roller. Make certain the cartridge label faces the side of the machine with the crank handle.
Grasp the film and pull the film forward 2 to 4 inches (4 to 6 cm).
Place the film under the metal bar with the orange blade holder and under the top black roller.
Using both hands as shown, slide the output tray towards machine completely. Push down to ensure the tray is seated.
Turn the handle in the direction of the arrow (clockwise). The film should advance below the orange blade holder. Continue cranking until film is aligned and wrinkle-free.
Press down on orange blade holder and then slide in either direction to trim excess film. Close top cover.
Slide input tray back into machine completely.
If You Have Additional Questions, Contact the Xyron Technical Hotline: 800-793-3523 in the U.S.A. and +45-7594-5866 in Europe E-mail address in the U.S.A.: comments@xyron.com E-mail address in Europe: europe@xyron.com Also, check out our website at www.xyron.com

Basic Operation

Before inserting your document, turn crank handle clockwise one revolution to ensure film is wrinkle-free. Insert and align document on feed tray. Extend the document underneath the paddle on the feed tray and completely into the cartridge opening until it touches the film/adhesive.
Gently guide the document forward while turning the crank handle clockwise. TIP: To save a later trimming operation, trim off any excess material on the leading edge of the output (with cut blade) before advancing completely through the dispenser.
Trim to desired length using the cut blade at the roller exit. Apply downward pressure on the orange blade holder and slide to the left or right. When applying adhesive, remove the protective clear film on top to eliminate excess adhesive from around your item. Remove white liner when youre ready to adhere to your item.

How to Do Two-Sided Lamination Verify that a front and back lamination cartridge (designated DL1200 series on the cartridge label) is installed. Follow steps 1, 2 & 3 under Basic Operation. How to Do Single-Sided Lamination Verify that a front-side lamination cartridge (designated SL1200 series on the cartridge label) is installed. Place item on tray with side to be laminated face up. Follow steps 1, 2 & 3 under Basic Operation. How to Apply Adhesive to One Side of an Item Verify that an adhesive transfer cartridge (designated AT1200 series on the cartridge label) is installed. Place the side of the document to which you want adhesive applied face down on the tray. Follow steps 1, 2 & 3 under Basic Operation. Peel away and discard clear plastic protective film. When ready, peel away the white paper liner from the backside of document and mount your item. How to Do Front-Side Lamination with Back-Side Adhesive Application Verify that a laminating/back side adhesive cartridge (designated LAT1200 series on the cartridge label) is installed. Place the side of the document to which you want adhesive applied face down on the tray. The side facing up should be the side you want laminated. Follow steps 1, 2 & 3 under Basic Operation. Peel away the white paper liner from the backside of document prior to mounting. TIP: To save a later trimming operation, turn the crank to advance the document until the leading edge is aligned with the upper blade bar supporting the cut blade. Trim excess material from the leading edge of the document. Continue to crank document through machine and trim when finished.

Refill Cartridges

Product No. Description Feet (m) Per Roll
DL1201-150 SL1201-150 LAT1201-100 LAT1206-100 AT1201-100 AT1202-100 AT1205-100 AT1206-100
Two-Sided Lamination General Use Single-Sided Lamination General Use One Side Laminate / One Side Adhesive Application High Tack One Side Laminate / One Side Adhesive Application Repositionable Adhesive Application High Tack Adhesive Application Low Tack Adhesive Application Acid Free Adhesive Application Repositionable
150' (45.8 m) 150' (45.8 m) 100' (30.5 m) 100' (30.5 m) 100' (30.5 m) 100' (30.5 m) 100' (30.5 m) 100' (30.5 m)

Troubleshooting

Symptom
Top and bottom laminating films are not aligned. Cut blade does not cut smoothly. Film does not exit dispenser between upper and lower blade bars. Film wrinkles dont go away as crank is turned clockwise. Material does not laminate or apply adhesive well. Laminate will not advance when crank handle is turned.
Cartridge is not squarely seated.

Solution

Reinstall the cartridge making certain cartridge is seated. Make certain output tray is completely pushed forward and down. Using caution, apply adhesive cleaner to all surfaces of top blade bar and blade.* Remove material and clean adhesive from rollers if necessary. Reposition material between blade bars.* Apply adhesive cleaner to remove build-up on idler bars.* Ensure output tray is completely pushed forward and down. Reinstall cartridge making sure the output tray is completely pushed forward and down. Slide input tray outward to release film and turn handle to assure laminate is wrinkle-free. Slide input tray back into machine. Remove adhesive from front edge of input tray. Make certain output tray is completely pushed forward and down.
Adhesive build-up on cutting mechanism. Material is curled or adhesive has been transferred to the nip roller causing the film to stick Adhesive build-up on idler bars. No pressure between upper and lower nip rollers. Material is not positioned between rollers or laminate is adhered to input tray. Output tray not seated.
Document wrinkles or exits machine crooked.
Adhesive build-up on front edge of input tray or output tray is not completely pushed forward and down.
*Use Cleaning Kit Xyron #990 for adhesive removal.
THE PURCHASE OR ACQUISITION OF THIS PRODUCT DOES NOT CONFER THE RIGHT OR LICENSE TO USE THE MACHINE AND CARTRIDGES IN THE RETROREFLECTIVE FIELD OR TO MAKE OR SELL MACHINES OR CARTRIDGES FOR USE IN THE RETROREFLECTIVE FIELD. Xyron, Inc. warrants that the Xyron Pro1250 is free from defects in material and workmanship for a period of one (1) year from the date of purchase. Xyron, Inc. will repair or replace a defective product or part without charge provided it is returned to the address below, freight prepaid with proof of purchase. If the product is damaged by neglect or misuse, the warranty is null and void.

Xyron Inc.

15820 N. 84th Street, Scottsdale, AZ 85260

Xyron Europe A/S

Karetma Gervej 27, Fredericia, 7000, Denmark
Xyron Technical Hotline 1-800-793-3523 USA +45-7594-5866 Europe

www.xyron.com

PART #1445.01 EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500

 

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