FTM-10R Construction notes. 65475R0
I designed this harness, but could not source the connector. So I offer the design to assist in its construction. The rst drawing is the harness as I designed it.

A B C D E F G H J K L

Description

by Date

Release

5/21/08

P1-yellow

P1 red nc nc

P1 brown P1 orange
40153 Part # 1 ea 1 ea 1 ea 1 ea 1 ea 4 ea Harness, CT-M11, Modified Label, s/n and p/n Label, Radio, Harness, FTM-10R label, overlaminating, 1.25 x 3 Receptacle, Micro-Fit 6 circuit Terminal, Female, Micro-fit, gold, 26-30 AWG Description
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES LINEAR Fractional - 1/32" 0.0 ! 0.15 0.00! 0.015 0.000 ! 0.0015 ANGULAR 0.5DEG. EFFECTIVE

J1 REAR VIEW

P1 FRONT VIEW
J1 Reference P1 Reference

Pin Signal

R e v Qty Unit
THIS DRAWING IS THE PROPERTY O F THE KENNEDY TECHNOLOGY GROUP, ROSE HILL, KANSAS

Signal

Mic Hi Mic Lo Radio Out Hi Radio Out Lo PTT Hi PTT Lo
Mic 2 5V SP Out L-CH SW1 SW2 GND SP Out R-CH

Kennedy Technology

REFERENCE

SIZE CADFILE

HARNESS ASSY, FTM-10R

DWG NO.

B SCALE: NONE SHEET 1 OF 1

REV NO.

FOR ASSISTANCE CONTACT:
vox 316-776-1111 fax 316-776-9035

CHECKED

This drawing is the property of Kennedy Technology Group, Inc. Information contained herein is not to be disclosed or used for commercial purposes without the expressed permission of said owner.
Here is item 6 in the drawing above;

Description By

5/19/08

1,2,3,4

brwn orange yellow
Part # Rev 4 in 1 ea 2 in 2 in 3 in 2 ea Qty Unit wire, 24 ga, yellow, 300V, stranded Harness, CT-M11, Yaesu Tubing, heat shrink, 3/16 Tubing, heat shrink, 1/8" Tubing, heat shrink, 3/8 Resistor, 1/8W, 5%, carbon film, 390K Description

2 Item

1 10005-394
THIS DRAWING IS THE PROPERTY OF THE KENNEDY TECHNOLOGY GROUP, ROSE HILL, KANSAS

RE FERE NCE

XXXXXX
Harness, FTM-10, modified

DW G NO.

UNLESS OTHERWISE SPECIFIED: DIMENSIONSARE IN I N C H E S TOLERANCES LINEAR Fractional - 1/32" 0. 0 0.15 0.00 0.015 0.000 0.0015 ANGULAR 0.5 DEG. EFFECTIVE

CADFILE

DATE DATE

FO R ASSISTANCE CONTACT:

C HE CK ED
Here is the modication procedure to produce the harness 85975. Use yellow wire where indicated, and 2 ea. 390k ohm, 1/8W resistors.

red brwn orange

Rev Description

FINISHED ASSEMBLY 1

yellow

1. Strip Jacket

5. Splice resistors t o each other and yellow wire (item 6 )

green yellow blue

2. Cut and capblack and gray wires 6. Install: a - Heat shrink (item 3 ) over both resistors and yellow wire splice b - Heat shrink (item 2 ) over jacket and wires black
red brwn 3. Cut resistors R 1 and R 2 to 1" orange
7. TRIM wires t o dimension shown in step 6
4. Cut green and blue wires back and install R 1 and R 2 and heat shrink (item 4 )
30028 Part # Rev 4 in 1 ea 2 in 2 in 3 in 2 ea Qty Unit wire, 24 ga, yellow, 300V, stranded Harness, CT-M11, Yaesu Tubing, heat shrink, 1/8" Tubing, heat shrink, 3/8 Tubing, heat shrink, 1/2 Resistor, 1/8W, 5%, carbon film, 390K! Description

Assembly Instructions

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES LINEAR Fractional - 1/32" 0.0 ! 0.15 0.00 ! 0.015 0.000 ! 0.0015 ANGULAR 0.5 DEG. EFFECTIVE

8 A B C D E F G

C SCALE: N O N E SHEET 1 OF 1

DRAWN CHECKED

Here is the KTG pigtail 95479, to which harness 85975 is connected. Splice colors are on the next page.
Rev. in Release Description by jj Date 07/13/2008

yellow red white

orange blue green

30057 Part #

8 in 8 in 8 in 8 in 8 in 8 in 1 ea 1 ea 1 ea 6 ea 3 in Qty Unit
wire, 24 ga, white, 300V, stranded wire, 24 ga, blue, 300V, stranded wire, 24 ga, green, 300V, stranded wire, 24 ga, yellow, 300V, stranded wire, 24 ga, orange, 300V, stranded wire, 24 ga, red, 300V, stranded Label, s/n and p/n label, overlaminating, 1.25 x 3 Receptacle, Micro-Fit 6 circuit Terminal, Female, Micro-fit, gold, 20-24 AWG Tubing, heat shrink, 3/16 Description

UNLESS OTHERWISE SPECIFIED: DIMENSIONS A R E IN INCHES TOLERANCES LINEAR Fractional - 1/32" 0.0 ! 0.15 0.00 ! 0.015 0.000 ! 0.0015 ANGULAR 0.5 DEG. EFFECTIVE

J1 Reference

1 Item

SIZE CADFILE DWG NO.

Harness, Radio, Pigtail
A SCALE: NONE SHEET 1 OF 1
F O R ASSISTANCE C O N T A C T :
vox 316-776.1111 fax 316-776.9035

DESIGN

Splicing the harnesses Harness 85975 Orange Brown Yellow Red KTG pigtail 95479 Orange Blue Green White
SWITCH SETTINGS For Harley FRSet-SingleSet, 95294, set SW1, 1 to 4 ON

For FRSET4 95367R1

The rst drawing is the harness.

A B C D E F G H J K L

Description

by Date

Release

5/21/08

P1-yellow

P1 red nc nc

P1 brown P1 orange
40153 Part # 1 ea 1 ea 1 ea 1 ea 1 ea 4 ea Harness, CT-M11, Modified Label, s/n and p/n Label, Radio, Harness, FTM-10R label, overlaminating, 1.25 x 3 Receptacle, Micro-Fit 6 circuit Terminal, Female, Micro-fit, gold, 26-30 AWG Description
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES LINEAR Fractional - 1/32" 0.0 ! 0.15 0.00! 0.015 0.000 ! 0.0015 ANGULAR 0.5DEG. EFFECTIVE

J1 REAR VIEW

P1 FRONT VIEW
J1 Reference P1 Reference

Pin Signal

R e v Qty Unit
THIS DRAWING IS THE PROPERTY O F THE KENNEDY TECHNOLOGY GROUP, ROSE HILL, KANSAS

Signal

Mic Hi Mic Lo Radio Out Hi Radio Out Lo PTT Hi PTT Lo
Mic 2 5V SP Out L-CH SW1 SW2 GND SP Out R-CH

Kennedy Technology

REFERENCE

SIZE CADFILE

HARNESS ASSY, FTM-10R

DWG NO.

B SCALE: NONE SHEET 1 OF 1

REV NO.

FOR ASSISTANCE CONTACT:
vox 316-776-1111 fax 316-776-9035

CHECKED

This drawing is the property of Kennedy Technology Group, Inc. Information contained herein is not to be disclosed or used for commercial purposes without the expressed permission of said owner.
Here is item 6 in the drawing above;

Description By

5/19/08

1,2,3,4

brwn orange yellow
Part # Rev 4 in 1 ea 2 in 2 in 3 in 2 ea Qty Unit wire, 24 ga, yellow, 300V, stranded Harness, CT-M11, Yaesu Tubing, heat shrink, 3/16 Tubing, heat shrink, 1/8" Tubing, heat shrink, 3/8 Resistor, 1/8W, 5%, carbon film, 390K! Description

2 Item

1 10005-394
THIS DRAWING IS THE PROPERTY OF THE KENNEDY TECHNOLOGY GROUP, ROSE HILL, KANSAS

RE FE R E NC E

XXXXXX
Harness, FTM-10, modified

DW G NO.

UNLESS OTHERWISE SPECIFIED: DIMENSIONSARE IN I N C H E S TOLERANCES LINEAR Fractional - 1/32" 0. 0 ! 0.15 0.00 ! 0.015 0.000 ! 0.0015 ANGULAR 0.5 DEG. EFFECTIVE

CADFILE

RE V NO.

DATE DATE

FO R ASSISTANCE CONTACT:

CH E CK E D

here is the modication procedure for the harness;

red brwn orange

Rev Description

FINISHED ASSEMBLY 1

yellow

1. Strip Jacket

5. Splice resistors t o each other and yellow wire (item 6 )

green yellow blue

2. Cut and capblack and gray wires 6. Install: a - Heat shrink (item 3 ) over both resistors and yellow wire splice b - Heat shrink (item 2 ) over jacket and wires black
red brwn 3. Cut resistors R 1 and R 2 to 1" orange
7. TRIM wires t o dimension shown in step 6
4. Cut green and blue wires back and install R 1 and R 2 and heat shrink (item 4 )
30028 Part # Rev 4 in 1 ea 2 in 2 in 3 in 2 ea Qty Unit wire, 24 ga, yellow, 300V, stranded Harness, CT-M11, Yaesu Tubing, heat shrink, 1/8" Tubing, heat shrink, 3/8 Tubing, heat shrink, 1/2 Resistor, 1/8W, 5%, carbon film, 390K! Description

Assembly Instructions

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES LINEAR Fractional - 1/32" 0.0 ! 0.15 0.00 ! 0.015 0.000 ! 0.0015 ANGULAR 0.5 DEG. EFFECTIVE

8 A B C D E F G

C SCALE: N O N E SHEET 1 OF 1

DRAWN CHECKED

Here is the pigtail to which the modied harness is connected.

07/13/2008

yellow red white

orange blue green

30057 Part #
8 in 8 in 8 in 8 in 8 in 8 in 1 ea 1 ea 1 ea 6 ea 3 in Qty Unit
wire, 24 ga, white, 300V, stranded wire, 24 ga, blue, 300V, stranded wire, 24 ga, green, 300V, stranded wire, 24 ga, yellow, 300V, stranded wire, 24 ga, orange, 300V, stranded wire, 24 ga, red, 300V, stranded Label, s/n and p/n label, overlaminating, 1.25 x 3 Receptacle, Micro-Fit 6 circuit Terminal, Female, Micro-fit, gold, 20-24 AWG Tubing, heat shrink, 3/16 Description
UNLESS OTHERWISE SPECIFIED: DIMENSIONS A R E IN INCHES TOLERANCES LINEAR Fractional - 1/32" 0.0 ! 0.15 0.00 ! 0.015 0.000 ! 0.0015 ANGULAR 0.5 DEG. EFFECTIVE

J1 Reference

1 Item

SIZE CADFILE DWG NO.

Harness, Radio, Pigtail
A SCALE: NONE SHEET 1 OF 1
F O R ASSISTANCE C O N T A C T :
vox 316-776.1111 fax 316-776.9035

DESIGN