PAPER CRAFT

Assembly Instructions
Thank you for downloading the "VMAX" paper craft model. By simply following this manual while referring to the names and numbers shown on the parts sheets, you can assemble an authentic-looking replica of the VMAX.
Assembly instructions: Fifteen A4-sized sheets. Paper craft: Sixteen A4-sized sheets with 174 parts in all
These instructions apply only to the "VMAX". Other paper craft model instructions can be downloaded separately. The parts are easier to work with when printed on strong, thick paper.

TO BEGIN

Tools and materials needed
-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or other pointed tool (for making a folding crease) - Felt pen - Pin set - Glue - Hand towel ( for cleaning your fingers) - Dictionary or other heavy book ( to press the papers flat)
Basic working method and markings
Solid lines Fold along these lines. The printed surface should be on the outside of the folded shape.

Item of Caution

*Take care when using sharp or pointed objects or when using bladed cutting tools. Place a heavy sheet of paper under the paper you want to cut. *Use glue and other adhesives only in well-ventilated areas. *When printing, use a slightly reduced font size as there are many differences in dimensions depending on the type of printer used.
Broken lines Fold along these lines. The printed surface should be on the inside of the folded shape.
Dotted line Cut along these lines

HOW TO ASSEMBLE

*Follow the working method and markings carefully. *Cut carefully along the outter line with a cutting blade, Exacto-knife or scissors. Do not fold or cut the parts marked.

One - point Advice

*Cut carefully with a cutting blade, Exacto-knife or scissors. *For folding parts, first use an awl or other pointed tool to make a light crease along the dotted or solid line. This will make the folds straight. Avoid making strong creases, as this will cause the paper to tear. *As an adhesive, white, wood glue is recommended. Avoid over application as this will cause the paper to wrinkle. *Before beginning assembly, test adhesive amounts on extra paper. *Occasionally, white spots will be apparent on folds and cuts. Use a marker or pencil to fill-in these spots. It is recommended that this be done after each stage of assembly because coloring becomes more difficult once parts are assembled.
Cut out parts marked with an asterisk (*).
Red dots are the reference positions for gluing surfaces.

Assembling the Body

Indication of Working Methods
First, assemble each component by following the working method and markings. Then, refer to the illustration and photos below to glue the parts together.

Fold or Curve

Sheet A, 1 part in total
Fold each relevant part according to the assembly symbols.

Reference photo

Assembling the Steering Column

Steering column

Sheet B, 24 parts in total
Please use the B-3 dots on each component as reference when gluing surfaces.
B-4 B-9 B-6 B-13 B-1 B-12 B-7 B-10 B-14 B-11 B-24 B-8 B-5

B-23 B-20 B-16 B-17 B-15

B-22 B-21

B-18 B-19

Apply glue on the area indicated in the illustration.
Assembling the Top Cover and Intake

Top cover

Sheet C, 2 parts in total
Please use the dots on each component as reference when gluing surfaces.

C-1 C-2

Fold and glue the parts making sure both tabs (illustrated by dotted-lines) are neatly tucked in.

Intake

Sheet D, 2 parts in total

Assembling the Engine

Engine
Sheet E, 47 parts in total
Please use the dots on each component as reference when gluing surfaces. E-29 (E-31) E-28 (E-30) E-33 (E-35) E-36 (E-38) E-44 (E-45) E-32 (E-34) E-8 (E-14) E-12 (E-10)
E-11 (E-9) E-41 (E-43) E-7 (E-13) E-17 (E-18) E-24 (E-27) E-37 (E-39) E-1 (E-2) E-21 (E-22) E-15 (E-16) E-40 (E-42)
E-26 (E-25) E-46 (E-47) E-5 (E-6) E-3 (E-4)
E-20 (E-19) E-23 * Only the left part is available.
Reference photo Left Right * Make two of each part. The diagram shows how the left part of the engine looks. The numbers within parentheses indicate parts for the right part of the engine.
Assembling the Side Covers

Side covers

Sheet F, 20 parts in total
* Make two of each part. The diagram shows how the left frame cover looks. The numbers within the parentheses indicate parts for the right frame cover.
F-5 (F-12) F-1 (F-8) F-4 (F-11) F-19 (F-20)
F-2 (F-9) F-7 (F-14) F-17 (F-18)

F-3 (F-10) F-6 (F-13)

F-15 (F-16)

6 Assembling the Exhaust

First, assemble each component by following the working method and markings. Then, refer to the illustration and photos below to glue the parts together. Indication of Working Methods

Exhaust

Sheet G, 23 parts in total
in the diagram indicate where parts are to be glued later. Please do not glue parts at this stage. G-14 G-15 To the right side of the engine. G-16 G-17 G-18 G-1 G-4 G-21 G-20 G-22
G-2 G-5 G-19 G-3 G-8 G-7 G-6 G-12 G-11 G-9 G-10 G-13 When gluing each part, make sure the angle is correct, referring to the photo below. G-23
To the left side of the engine.
Reference photo Exhaust A Partition of exhaust pipes
- Exhaust A (Right) G-1 to G-4 - Exhaust A (Left) G-5 to G-8 - Exhaust B (Right) G-14 to G-18 - Exhaust B (Left) G-9 to G-13 - Exhaust pipe C G-19 to G-23

Exhaust B

Exhaust C
7 Assembling the Radiator and Rear Suspensions

Radiator

Sheet H, 3 parts in total

H-3 H-2

Rear suspensions
Sheet I, 8 parts in total
* Make two of the rear suspensions. They should be identical. The numbers within the parentheses indicate the parts for the second suspension.

I-3 (I-4)

I-5 (I-6)

I-1 (I-2)

I-7 (I-8) Apply glue on the area indicated in the illustration.
8 Assembling the Rear Fender and Seat

Rear fender

Sheet J, 3 parts in total
Sheet K, 9 parts in total
Please use the dots on each component as reference when gluing surfaces. K-1 K-3 K-2 K-4 K-6

K-8 K-7

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9 Assembling the Front Tire

Front tire

Sheet L, 13 parts in total
L-2 L-4 L-13 L-7 L-10 L-11

L-9 L-8 L-6 L-12 L-3 L-1

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10 Assembling the Rear Tire

Rear tire

Sheet M, 19 parts in total
*Glue the completed rear arm to the assembled rear tire.

[Rear tire]

M-8 M-9 M-6 M-11 M-3 M-4

[Rear arm]

To the rear tire.

M-18 M-17 M-2 M-1 M-10

M-16 M-1 M-19 M-5 To the rear arm.

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11 Finish
Please use the dots on each component as reference when gluing surfaces. Side cover (Right) Top cover Side cover (Left) Rear fender Rear suspensions
glue the assembled parts in numerical order through.
Glue the right and left parts of the engine to the body.
Intake (Right) Engine (Right)
Glue the right and left parts of the intake to the body. To the Right intake. Glue the rear tire to the body. Glue the right and left side covers to the body. Glue the rear fender to the right and left frame covers. Glue the right and left rear suspensions to the rear tire and the right and left side covers. Glue exhaust C to the rear tire. Insert the right and left exhaust B into the engine. After inserting the right and left exhaust A into the engine, insert exhaust pipes A and B into exhaust C. Glue the seat to the body. Glue the fuel top cover to the body and seat. Glue the radiator to the body. Glue the front tire to the steering column. Glue the part completed in to the body.

To the right frame cover.
Body Rear tire Engine (Left) Intake (Left) To the Right engine.

Radiator Exhaust A

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12 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.
Engine (Right) Top cover Side cover (Right) F-8 F-9 F-F-F-F-F-F-F-F-C-1 C-2 Intake (Right) D-2 E-2 E-4 E-6 E-9 E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-4 3

Body A-1

Steering column Exhaust G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8 G-9 G-G-G-G-G-G-G-G-G-G-G-G-G-G-Front tire L-1 L-2 L-3 L-4 L-5 L-6 L-L-7 L-L-8 L-L-9 L-B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-B-B-B-B-B-B-B-B-B-B-B-B-B-B-2 1
Rear suspension (Right) I-2 I-6 I-4 I-8

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Seat Intake (Left) D-1 K-1 K-2 K-3 K-4 K-5 K-6 K-7 K-8 K-9 Rear fender J-1 J-2 J-3

Radiator H-1 H-2 H-3

Rear suspension (Left) I-1 I-3 I-5 I-7
Engine (Left) E-1 E-3 E-5 E-7 E-8 E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-E-4 6
Side cover (Left) F-1 F-4 F-7 F-F-2 F-5 F-F-3 F-6 F-1 7
Rear tire M-1 M-2 M-3 M-4 M-5 M-6 M-7 M-8 M-9 M-M-M-M-M-M-M-M-M-M-1 9

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