2/5/2008

Description: Description: Applications: CONTENTS Ref 1. 2. 3. 4. 5.

MC Enterprises

I N S T A L L A T I O N I N S T R U C T I O N S

Part Number:

Sissy Bar with Studded Pad & Chrome Cover Sissy Bar with Plain Pad & Chrome Cover Yamaha Roadliner / S & Midnight 2006 - 2008
Description Sissy Bar Sissy Bar Pad Sissy Bar Chrome Cover Side Mounting Plates Decorative Flat Washer Qty 4 Ref 6. 7. 8. 9. 10. Description 1/4-20 X 5/8 Slot Head Screw 1/4-20 X 5/8 Button Head Screw 8mm X 40mm Button Head Bolts Nylon Snap Cap Washer Chrome Snap Caps

290-30 291-30

Qty Ref TOOLS REQUIRED Metric Allen Wrench Set Flatblade Screwdriver 3
MC Enterprises accessories are designed to fit the stock motorcycle as it was originally manufactured and, with a few exceptions, to be compatible with other MC accessories. The compatibility with other brands of accessories cannot be assured. Additional mounting hardware kit # 140-30AK for multiple part installation is available directly from MC Enterprises at an additional cost.
PREPARATION Be sure you read and understand the instructions completely before starting installation to avoid possible PRIOR TO injury to yourself or damage to the motorcycle and/or accessory. Notice to the Dealer: The instructions INSTALLATION contain important information for future reference and should be given to the customer. INSTALLATION INSTRUCTIONS
1. HOLD THE SISSY BAR UP TO THE BIKE TO FAMILIARIZE YOURSELF WITH THE MOUNTING LOCATION OF 2. STARTING ON EITHER SIDE OF THE BIKE, LIFT THE SIDE OF THE DRIVER'S SEAT ENOUGH TO REVEAL
THE BOLT LOCATED THERE. YOU CAN USE A ROLLED UP RAG STUFFED BETWEEN THE BOTTOM OF THE SEAT AND THE REAR FENDER SUPPORT TO HOLD THE SEAT UP WHILE YOU LOOSEN, BUT NOT REMOVE THE BOLT. LOOSEN THE OTHER TWO BOLTS CLOSEST TO THE ONE YOU JUST LOOSENED. REMOVE THE OTHER TWO REMAINING BOLTS FROM THE FENDER SUPPORT. ALL COMPONENTS AND THEIR ATTACHMENT POINTS.
5. POSITION THE APPROPRIATE SIDE PLATE BETWEEN THE FENDER AND THE FENDER SUPPORT 6. SECURE WITH TWO NEW 8MM X 40MM BUTTON HEAD BOLTS AND DECORATIVE FLAT
BRACKET MAKING SURE ALL COMPONENTS SEAT TOGETHER PROPERLY. WASHERS. TIGHTEN LOOSELY.
COMPLETE SIDEPLATE INSTALLATION ONE SIDE AT A TIME, NOT BOTH AT THE SAME TIME, BUT DO NOT FINISH TIGHTENING HARDWARE COMPLETELY UNTIL BOTH SIDEPLATES AND ALL REMAINING COMPONENTS OF THE SISSY BAR ARE ASSEMBLED.
7. REPEAT STEPS TWO THROUGH SIX FOR THE OPPOSITE SIDE. 8. CAREFULLY SLIDE THE SISSY BAR INTO THE CHANNEL IN THE SIDE PLATES WITH THE FLUSH SIDE OF 9. ALIGN THE HOLES AND INSTALL THE FOUR NEW 1/4"- 20 X 5/8" BUTTON HEAD CAP SCREWS THROUGH
10. INSTALL THE FOUR NEW 1/4"-20 X 5/8" BUTTON HEAD SCREWS FIRST THROUGH THE HOLES IN THE SIDE
PLATES AND THREAD INTO THE SISSY BAR. DO NOT TIGHTEN. THE HOLES IN THE SIDE PLATES AND THREAD INTO THE SISSY BAR. DO NOT TIGHTEN. SIDE OF THE THREE WELDED TABS FACING TO THE FRONT OF THE BIKE.
IF THE THREADS BIND AS YOU TIGHTEN THE SCREWS REMOVE THE SISSY BAR AND CHASE THE THREADS WITH A 1/4"-20 TAP. 11. PLACE THE THREE NEW NYLON WASHERS ONTO THE THREE NEW 1/4"-20 X 5/8" SLOT HEAD SCREWS. THE HEAD OF THE SCREW SHOULD BE INSIDE OF THE CUPPED AREA OF THE WASHER. 12. PLACE THE CHROME REAR COVER OVER THE TABS ON THE SISSY BAR WITH THE BEND UNDER THE PAD. 13. INSERT THE 1/4"-20 X 5/8" SCREWS WITH THE NYLON WASHERS THROUGH THE CHROME BACK COVER
FROM THE REAR, THROUGH THE MOUNTING TABS ON THE SISSY BAR AND INTO THE BACK PAD. TIGHTEN SECURELY. 14. CHECK FIT AND ALIGNMENT AND TIGHTEN ALL FASTENERS. 15. WE RECOMMEND THE USE OF A THREAD SEALANT SUCH AS VIBRA-TITE ON ALL FASTENERS.
RECHECK THE TIGHTNESS OF ALL FASTENERS AFTER 50 MILES (80 KILOMETERS) AND DURING EACH PERIODIC MAINTENANCE THEREAFTER. LOOSE FASTENERS CAN IMPAIR THE STABILITY OF THE MOTORCYCLE.
For additional MC Enterprises accessories visit us on the web at www.mcenterprises.com MC Enterprises - 460 South Lombard Street Oxnard, CA 93030 (866) 886-2368

2006-2008 Yamaha Roadliner/Stratoliner
Ignition module Installation Guide Velcro Strip Alcohol Swab Parts List Installation Instructions
You can also download the Power Commander software and latest maps from our web site at: www.powercommander.com
The ignition MUST be turned OFF before installation! This module is intended to be used in conjunction with Power Commander 417-411
Before this module can be used the Power Commander may need to be updated.
(see included instructions)
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 6-44 www.powercommander.com 06-08 Yamaha Roadliner/Stratoliner - Ignition module - 1

Fig. A

Remove the seat. Remove the right hand cosmetic engine cover (Fig. A). There is a bolt at the front and rear of this cover.

Remove this cover

IM harness
Lay the Ignition Module in the area of the ECU. Route the Ignition Module harness underneath the seat latch plate and under the right hand side of the frame (Fig. B).

Fig. B

Fig. C
Route the Ignition Module harness above the cylinder head following the frame. Route the Ignition Module harness behind the engine mount bracket (Fig. C).

www.powercommander.com

06-08 Yamaha Roadliner/Stratoliner - Ignition module - 2

Fig. D

Unplug the ORANGE wires for the stock wiring harness from the coils (Fig. D).

Unplug

Fig. E
Plug the connectors from the Ignition Module in-line of the stock wiring harness and coils (Fig. E).

8 Fig. F

Locate the 3 pin BLACK connector for the front coils. This connector is located between the front cylinder valve cover and frame. Unplug the 3 pin BLACK coil connector (Fig. F).
06-08 Yamaha Roadliner/Stratoliner - Ignition module - 3

Stock connectors

Fig. G
Plug the connectors from the Ignition Module in-line of the stock wiring harness and coil connector (Fig. G).

IM connectors

Remove the strap over the ECU and lift the ECU out of the way. Locate the stock crank pickup coil connector (Fig. H). This connector has a GREY wire and a LIGHT GREY wire. Unplug the crank pickup coil connector.

Fig. H

Fig. J
Plug the Ignition Module connectors in-line of the stock wiring harness and crank pickup coil connector (Fig. J).
IM connectors 6-44 www.powercommander.com 06-08 Yamaha Roadliner/Stratoliner - Ignition module - 4

Ground wire

Fig. K
Attach the ground wire of the Ignition Module to the same location of the stock ground and PCIII ground (Fig. K).
Secure the Ignition Module in place using the supplied velcro. Make sure to clean both surfaces with the alcohol swab before attaching. Plug the white 10 pin connector from the ignition module into the expansion port of the PCIII. If you are using a quickshifter (or other accessory) then unplug that from the PCIII and connect to the expansion port of the igntion module harness.