YJ125S

SERVICE MANUAL

LIT-11616-17-43

5YR-28197-10

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YJ125S 2003 SERVICE MANUAL 2003 by Yamaha Motor Taiwan Co., Ltd. First edition, November 2003 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Taiwan Co., Ltd. is expressly prohibited. Printed in U.S.A. LIT-11616-17-43

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NOTICE
This manual was produced by the Yamaha Motor Taiwan Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use. Yamaha Motor Taiwan Company, Ltd. is continually striving to improve all of its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable. NOTE: Designs and specifications are subject to change without notice.

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IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following. The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Q w cC

The Safety Alert Symbol means ATTENTION] BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander or a person inspecting or repairing the scooter. A CAUTION indicates special precautions that must be taken to avoid damage to the scooter. A NOTE provides key information to make procedures easier or clearer.

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. 1 The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each page indicate the current chapter. Refer to SYMBOLS. 2 Each chapter is divided into sections. The current section title is shown at the top of each page, except in Chapter 3 (PERIODIC CHECKS AND ADJUSTMENTS), where the sub-section title(s) appears. 3 Sub-section titles appear in smaller print than the section title. 4 To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section. 5 Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a disassembly step. 6 Symbols indicate parts to be lubricated or replaced. Refer to SYMBOLS. 7 A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc. 8 Jobs requiring more information (such as special tools and technical data) are described sequentially. 6 2

CYLINDER AND PISTON

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REMOVING THE CYLINDER AND PISTON 1. Remove: 8 piston pin clip piston pin piston 3
Do not use a hammer to drive the piston pin out. NOTE: 8 Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling into the crankcase. 8 Before removing the piston pin, deburr the piston pin clips groove and the pistons pin bore area.

12Nm(1.2m kg, 8.7 ft lb)

2. Remove: 8 top ring 8 2nd ring 8 oil ring NOTE: When removing a piston ring, open the end gap with your fingers and lift the other side of the ring over the piston crown.
Job/Part Removing the cylinder and piston Cylinder head Clamp Pipe Timing chain guide (exhaust side) Cylinder O-ring Dowel pin Cylinder gasket Piston pin clip Piston pin Piston Top ring 2nd ring Oil ring Expander
Remarks Remove the parts in the order listed. Refer to CYLINDER HEAD.
Refer to INSTALLING THE PISTON AND CYLINDER Refer to REMOVING THE CYLINDER AND PISTON Refer to INSTALLING THE PISTON AND CYLINDER
For installation, reverse the removal procedure.

5-28 5-29

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SYMBOLS

The following symbols are not relevant to every vehicle. Symbols 1 to 9 indicate the subject of each chapter. 9

GEN INFO

CHK ADJ
General information Specifications Periodic checks and adjustments Chassis Engine Cooling system Carburetor(s) Electrical system Troubleshooting

TRBL SHTG

Symbols 0 to u indicate the following. 0 Serviceable with engine mounted q Filling fluid w Lubricant e Special tool r Tightening torque t Wear limit, clearance y Engine speed u Electrical data
Symbols i to d in the exploded diagrams indicate the types of lubricants and lubrication points. i Engine oil o Gear oil p Molybdenum-disulfide oil a Wheel-bearing grease s Lithium-soap- based grease d Molybdenum-disulfide grease Symbols f to g in the exploded diagrams indicate the following. f Apply locking agent (LOCTITE) g Replace the part

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TABLE OF CONTENTS
GENERAL INFORMATION SPECIFICATIONS PERIODIC CHECKS AND ADJUSTMENTS CHASSIS ENGINE CARBURETOR ELECTRICAL SYSTEM TROUBLESHOOTING
CHAPTER 1 GENERAL INFORMATION SCOOTER IDENTIFICATION.. 1-1 VEHICLE IDENTIFICATION NUMBER.. 1-1 MODEL LABEL.... 1-1 IMPORTANT INFORMATION.. 1-2 PREPARATION FOR REMOVAL AND DISASSEMBLY. 1-2 REPLACEMENT PARTS.. 1-2 GASKETS, OIL SEALS AND O-RINGS.. 1-2 LOCK WASHERS/PLATES AND COTTER PINS.. 1-3 BEARINGS AND OIL SEALS.. 1-3 CIRCLIPS... 1-3 CHECKING THE CONNECTIONS... 1-4 SPECIAL TOOLS... 1-5
GEN SCOOTER IDENTIFICATION INFO

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GENERAL INFORMATION

SCOOTER IDENTIFICATION

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VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the steering head pipe.

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MODEL LABEL The model label 1 is affixed to the seat. This information will be needed to order spare parts.
GEN IMPORTANT INFORMATION INFO

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IMPORTANT INFORMATION
PREPARATION FOR REMOVAL AND DISASSEMBLY 1. Before removal and disassembly, remove all dirt, mud, dust and foreign material.
2. Use only the proper tools and cleaning equipment. Refer to the SPECIAL TOOLS. 3. When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been mated through normal wear. Mated parts must always be reused or replaced as an assembly. 4. During disassembly, clean all of the parts and place them in trays in the order of disassembly. This will speed up assembly and allow for the correct installation of all parts. 5. Keep all parts away from any source of fire.

90890-01083(M6) YU-01083-1 90890-01085(M8) YU-01083-2 90890-01084 YU-01083-3 90890-01235 YU-01235

Tool name / Function

Rocker arm shaft puller bolt1 Weight2 These tools are used when removing or installing the rocker arm shafts. Rotor holding tool

Illustration

90890-01268 YU-01268
This tool is used to remove the flywheel magneto. Ringnut wrench

90890-01311 YM-08035-A

This tool is used to loosen and tighten the exhaust and steering ring nut. Valve adjusting tool

90890-01312 YM-01312-A

This tool is necessary for adjusting valve clearance. Fuel level gauge
90890-01326 YM-01326 90890-01294 YM-01300-1 90890-01337 YM-33285 YM-33285-6
This gauge is used to measure the fuel level in the float chamber. T-handle1 Damper rod holder2 These tool are used for holding the Damper rod holder when removing or installing the damper rod holder. Clutch spring holder

90890-01348 YM-01348

These tool are used for removing the nut with holding the compression spring. Lock nut wrench

90890-01189 YM-01189

This tool is used when removing or installing the secondary sheave nut. Flywheel puller
This tool is used for removing the A.C. magneto rotor.

Tool NO.

90890-01367 YM-A9409-7 90890-01400 YM-A9409-3 90890-01384 YM-33299
Fork seal driver weight 1 Fork seal driver attachment(30mm) 2 This tool is used when installing the fork seal. Oil seal guide This tool is used for protecting the oil seal lip when installing the secondary sliding sheave. Ring nut wrench

90890-01403 YU-33975

90890-01701 YS-01880-A
This tool is used to loosen and tighten the steering ring nut. Sheave holder

90890-03079 YM-34483

This tool is used for holding the secondary sheave. Thickness gauge

90890-03081 YU-33223

This tool is used to measure the valve cleanance. Compression gauge

90890-03132 YU-03112-C

These tool are used to measure the engine compression. Pocket tester

90890-03113 YU-08036-C

This instrument is invaluable for checking the electrical system. Engine tachometer

90890-03141 YU-03141

This tool is needed for detecting engine rpm. Timing light
90890-04019 YM-04019 90890-04108 YM-04108
This tool is needed for detecting ignition timing. Valve spring compressor Attachment(19mm) These tools are used when removing or installing the valve and the valve spring.

CHK MEASURING THE COMPRESSION PRESSURE ADJ

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MEASURING THE COMPRESSION PRESSURE NOTE: Insufficient compression pressure will result in a loss of performance. 1. Measure: 8 valve clearance Out of specification Adjust Refer to ADJUSTING THE VALVE CLEARANCE. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Remove: 8 cover 8 rear carrier 8 side cover (right,left ) 8 hook 8 front cover Refer to COVER AND PANEL. 4. Disconnect: 8 spark plug cap 5. Remove: 8 spark plug
Before removing the spark plug, use compressed air to blow away any dirt accumulated in the spark plug well to prevent it from falling into the cylinder.
6. Install: 8 compression gauge 1
Compression gauge 90890-03081 YU-33223
7. Measure: 8 compression pressure Out of specification Refer to steps (c) and (d). Compression pressure (at sea level) Minimum 827 kPa (8.27 kg/cm2, 400r/min) Standard 950 kPa (9.5 kg/cm2, 400r/min) Maximum 1064 kPa (10.64 kg/cm2, 400r/min) ***************************************************** a. Set the main switch to ON. b. With the throttle wide open, crank the engine until the reading on the compression gauge stabilizes.
To prevent sparking, ground the spark plug lead before cranking the engine. c. If the compression pressure is above the maximum specification, check the cylinder head, valve surfaces, and piston crown for carbon deposits. Carbon deposit Eliminate. d. If the compression pressure is below the minimum specification, pour a teaspoonful engine of oil into the spark plug bore and measure again. Refer to the following table.
Compression pressure (with oil applied into the cylinder) Reading Diagnosis Higher than without oil Piston ring wear or damage Repair. Same as without oil Piston, valves, cylinder head gasket or piston possibly defective Repair.
***************************************************** 8. Remove: 8 compression gauge 9. Install: 8 spark plug 12.5 Nm (1.25 m kg, 9ft lb) 10. Connect: 8 spark plug cap
11. Install: 8 front cover 8 hook 8 side cover (right,left ) 8 rear carrier 8 cover Refer to COVER AND PANEL.
CHK CHECKING THE ENGINE OIL LEVEL ADJ

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CHECKING THE ENGINE OIL LEVEL 1. Stand the scooter on a level surface. NOTE: 8 Place the scooter on a suitable stand. 8 Make sure the scooter is upright.
2. Start the engine, warm it up for several minutes, and then turn it off. 3. Check: 8 engine oil level 1 The engine oil level should be between the minimum level mark a and maximum level mark b. Below the minimum level mark Add the recommended engine oil to the proper level. Recommended oil Refer to the chart for the engine oil grade which is best suited for certain atmospheric temperatures. API standard SE or higher grade

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CHECKING THE REAR BRAKE SHOES 1. Operate the brake. 2. Check: 8 wear indicator 1 Reaches the wear limit line 2 Replace the brake shoes as a set. Refer to REAR WHEEL AND REAR BRAKE in chapter 4.

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CHECKING THE FRONT BRAKE HOSE 1. Check: 8 brake hose 1 Cracks/damage/wear Replace. 2. Check: 8 brake hose clamp Loose connection Tighten the clamp bolt. 3. Hold the scooter upright and apply the front 8 brake several times. 4. Check: 8 brake hose Brake fluid leakage Replace the damaged hose. Refer to FRONT AND REAR BRAKES in chapter 4.
CHK BRAKE FLUID CHANGE ADJ

BRAKE FLUID CHANGE

Should you feel loose when pulling Brake, it is possibly due to leaking of Brake fluid of mixing with air which led to the ineffectiveness of Brake. Since poor performance of Brake caused by mixing with air may trigger accidents, therefore inspection must be carried out prior to riding, and expel the air if necessary.
1. Place the scooter in standing position vertically on a flat floor. NOTE: 8 Use the main stand to place the scooter in upright position. 8 During change, be sure the scooter is standing vertically. 2. Remove: 8 reservoir cap 1 Remove the reservoir cap of the master cylinder at horizontal condition. 3. Bleed. 8hydraulic brake system.
***************************************************** a. Securely connect the transparent vinyl hose 1 to the fluid screw 2. b. Place the other end of the hose in the oil pan (receiving pan). c. Slowing operate the brake lever for several times. Repeat the procedures until no more brake fluid overflows from the fluid screw.
Brake fluid can cause damages to painting or plastic surfaces, so be sure to wipe clean the spilled brake fluid. d. Tighten: 8bleed screw 6Nm (0.6m kg, 4.3 ft lb)
e. Remove the reservoir diaphragm. f. Fill proper volume of designated brake fluid into the reservoir of the master cylinder. Refer to CHECKING THE BRAKE FLUID LEVEL. g. Operate brake lever slowly for several times. Repeat the procedures until the small amount of air (air bubbles) in the reservoir tank disappears, and the brake lever feels heavy. h. Bleed: Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM.
Following air expelling for the hydraulic brake, please verify the actuating condition of the brake. ***************************************************** 4. Install: 8 reservoir cap 1.6Nm (0.16m kg, 1.2 ft lb)
CHK BLEEDING THE HYDRAULIC BRAKE SYSTEM ADJ

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BLEEDING THE HYDRAULIC BRAKE SYSTEM
Bleed the hydraulic brake system whenever: 8 the system is disassembled. 8 a brake hose is loosened, disconnected or replaced. 8 the brake fluid level is very low. 8 brake operation is faulty. 1. Remove: 8reservoir cap NOTE: 8 Be careful not to spill any brake fluid or allow the brake master cylinder reservoir to overflow. 8 When bleeding the hydraulic brake system, make sure there is always enough brake fluid before applying the brake. Ignoring this precaution could allow air to enter the hydraulic brake system, considerably lengthening the bleeding procedure. 8 If bleeding is difficult, it may be necessary to let the brake fluid settle for a few hours. Repeat the bleeding procedure when the tiny bubbles in the hose have disappeared.

Basic weight (with oil and a full fuel tank) Maximum load* Cold tire pressure Up to 90 kg load* 90 kg ~ maximum load*

97 kg (214 lb)

253 kg (558 lb)
150 kPa (1.kPa (2.00 kgf/cm2, 22 psi) kgf/cm2, 29 psi) 150 kPa (1.kPa (2.25 kgf/cm2, 22 psi) kgf/cm2, 32 psi)
* Total weight of rider, passenger, cargo and accessories
It is dangerous to ride with a worn-out tire. When the tire tread reaches the wear limit, replace the tire immediately.
2. 1 Check: 8tire surfaces Damage/wear Replace the tire.
Minimum tire tread depth 0.8 mm (0.03 in) 1 Tire tread depth 2 Sidewall 3 Wear indicator
8 Do not use a tubeless tire on a wheel designed only for tube tires to avoid tire failure and personal injury from sudden deflation. 8 When using tube tires, be sure to install the correct tube. 8 Always replace a new tube tire and a new tube as a set. 8 To avoid pinching the tube, make sure the wheel rim band and tube are centered in the wheel groove. 8 Patching a punctured tube is not recommended. If it is absolutely necessary to do so, use great care and replace the tube as soon as possible with a good quality replacement. A Tire B Wheel
Tube wheel Tubeless wheel Tube tire only Tube or tubeless tire
8 After extensive tests, the tires listed below have been approved by Yamaha Motor Taiwan Co., Ltd. for this model. The front and rear tires should always be by the same manufacturer and of the same design. No guarantee concerning handling characteristics can be given if a tire combination other than one approved by Yamaha is used on this scooter. Front tire
Manufacturer Model CHENG SHIN C-922L Size 3.50-10 51J

Rear tire

Manufacturer Model CHENG SHIN C- 6007

Size 3.50-10 51J

New tires have a relatively low grip on the road surface until they have been slightly worn. Therefore, approximately 100 km should be traveled at normal speed before any high-speed riding is done.
NOTE: For tires with a direction of rotation mark 1: 8 Install the tire with the mark pointing in the direction of wheel rotation. 8 Align the mark 2 with the valve installation point.
CHECKING THE WHEELS/ CHECKING AND LUBRICATING THE CABLES

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CHECKING THE WHEELS The following procedure applies to both of the wheels. 1. Check: 8 wheel Damage/out-of-round Replace.

8 Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. 8 Never use solvents on internal brake components as they will cause the piston seals to swell and distort. 8 Whenever a brake caliper is disassembled, replace the brake caliper piston seals.
Recommended brake fluid DOT 4
1. Install: 8 brake caliper piston seal 1 New 8 brake caliper dust seal 2 New
2. Install: 8 brake caliper piston1
8 Do not force. 8 Use care to prevent damage on caliper piston.
3. Install: 8 brake pads 8 brake springs 8 brake caliper assemblybrake caliper bracket bolt2
35 Nm (3.5 m kg, 25.3 ft lb)
8brake caliper pad bolt Nm (2.2 m kg, 15.9 ft lb) 8brake hose 4 8copper washers 5 New 8union bolt Nm (2.3 m kg, 16.6 ft lb)
Proper brake hose routing is essential to insure safe scooter operation. Refer to CABLE ROUTING.
When installing the brake hose onto the brake caliper 1, make sure the brake pipe a touches the projection b on the brake caliper.
4. Fill: 8 brake fluid reservoir (with the specified amount of the recommended brake fluid) Recommended brake fluid DOT 4
8 Use only the designated brake fluid. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. 8 Refill with the same type of brake fluid that is already in the system. Mixing brake fluids may result in a harmful chemical reaction, leading to poor brake performance. 8 When refilling, be careful that water does not enter the brake fluid reservoir. Wa4-31
ter will significantly lower the boiling point of the brake fluid and could cause vapor lock.
5. Bleed: 8 brake system Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM in chapter 3.
6. Check: 8 brake fluid level Below the MIN level mark a Add the recommended brake fluid to the proper level. Refer to CHECKING THE BRAKE FLUID LEVEL in chapter 3.
7. Check: 8 brake lever operation Soft or spongy feeling Bleed the brake system. Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM in chapter 3.

FRONT FORK

EAS00646
45Nm(4.5m kg, 32.5 ft lb)
Job/Part Removing the front fork legs Front wheel Leg shield 1

Remarks Remove the parts in the order listed. Refer to FRONT WHEEL AND BRAKE DISC. Refer to COVER AND PANEL in chapter 3.
Front fork protect cover Brake hose holder 1 Speedometer cable guide Front brake caliper assembly Cap bolt/O-ring Pinch bolt Front fork leg

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DISASSEMBING THE FRONT FORK LEGS
30Nm(3.0m kg, 21.7 ft lb)
Job/Part Disassembling the front fork legs Fork oil Fork spring Clamp / Boot Damper rod bolt / Gasket Inner tube Damper rod Rebound spring Oil flow stopper Oil seal clip Oil seal Outer tube

1 1/1 1/1 1

Refer to DISASSEMBLING AND INSTALLING THE FRONT FORK LEGS
For assembly, reverse the disassembly procedure.

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REMOVING THE FRONT FORK LEGS The following procedure applies to both of the front fork legs. 1. Stand the scooter on a level surface.
Securely support the scooter so that there is no danger of it falling over. NOTE: Place the scooter on a suitable stand so that the front wheel is elevated.
2. Loosen: 8pinch bolt 1 3. Remove: 8 cap bolt 2 (with a 10-mm hexagonal wrench3)
8Fork spring will jump out after removing cap bolt.
Before loosening the upper and lower bracket pinch bolts, support the front fork leg.
5. Remove: 8front fork leg

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DISASSEMBLING THE FRONT FORK LEGS The following procedure applies to both of the front fork legs. 1. Remove: 8fork spring 1

2. Drain: 8fork oil

3. Remove: 8damper rod assembly bolt 1 8damper rod assembly NOTE: While holding the damper rod with the damper rod holder 2 and T- handle3, loosen the damper rod assembly bolt.
Damper rod holder 90890-01294 (YM-01300-1) T- handle 90890-01326 (YM-01326)
4. Remove: 8damper rod 1 8spring 8inner tube 2
5. Remove: 8oil seal clip 1 (with a flat-head screwdriver)
1 Do not scratch the inner tube.

6. Remove: 8oil seal 1

Never reuse the oil seal. 8 Rag 2

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CHECKING THE FRONT FORK LEGS The following procedure applies to both of the front fork legs. 1. Check: 8 inner tube outer tube 2 Bends/damage/scratches
Do not attempt to straighten a bent inner tube as this may dangerously weaken it.

2. Measure: 8 spring free length a Out of specification Replace. Spring free length 257.5 mm (10.14 in) <Limit> : 252.4 mm (9.94 in)
3. Check: 8 damper rod 1 Damage/wear Replace. Obstruction Blow out all of the oil passages with compressed air. 8 oil flow stopper 2 Damage Replace.
4. Check: 8 cap bolt 1 Damage/wear 8 O-ring2 New

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ASSEMBLING THE FRONT FORK LEGS The following procedure applies to both of the front fork legs.
8 Make sure the oil levels in both front fork legs are equal. 8 Uneven oil levels can result in poor handling and a loss of stability. NOTE: 8 When assembling the front fork leg, be sure to replace the following parts: - oil seal - dust seal 8 Before assembling the front fork leg, make sure all of the components are clean.
1. Install: 8 damper rod assembly rebound spring 2
3 Allow the damper rod assembly to slide slowly down the inner tube 3 until it protrudes from the bottom of the inner tube. Be careful not to damage the inner tube.
2. Lubricate: 8 inner tubes outer surface Recommended lubricant Fork oil 10W or equivalent
Tighten: 8 damper rod assembly bolt Nm (3.0 m kg, 21.7 ft lb) LOCTITE204
NOTE: While holding the damper rod assembly with the damper rod holder 2 and T-handle 3, tighten the damper rod assembly bolt.
Damper rod holder 90890-01294(YM-01300-1) T-handle 90890-01326(YM-01326)
4. Install: 8oil seal 1 New (with the fork seal driver weight 2 and adapter 3) Fork seal driver weight 90890-01367(YM-A9409-7) Adapter 90890-01400(YM-A9409-3)
Make sure the numbered side of the oil seal faces up. NOTE: 8 Before installing the oil seal, lubricate its lips with lithium soap base grease. 8 Lubricate the outer surface of the inner tube with fork oil. 8 Before installing the oil seal, cover the top of the front fork leg with a plastic bag 4 to protect the oil seal during installation.

342-034

5. Install: 8oil seal clip 1 NOTE: Adjust the oil seal clip so that it fits into the outer tubes groove.
6. Install: 8fork boot 1 1
7. Fill: 8 front fork leg (with the specified amount of the recommended fork oil) Quantity (each front fork leg) 0.126 L (0.11 lmp qt, 0.13 US qt) Recommended oil Fork oil 10W or equivalent NOTE: 8 While filling the front fork leg, keep it upright. 8 After filling, slowly pump the front fork leg up and down to distribute the fork oil.
8. Install: 8 fork spring 1 NOTE: 8 Install the spring with the smaller pitch facing up. 8 Before installing the cap bolt, lubricate its O-ring with grease. 8 Temporarily tighten the cap bolt.

If the bearing race is not installed properly, the steering head pipe could be damaged. NOTE: 8Always replace the bearings and bearing races as a set. 8Whenever the steering head is disassembled, replace the rubber washer. ***************************************************** 4. Check: 8handlebar lower holder 8lower bracket (along with the steering stem) Bends/cracks/damage Replace.

EAS00684

INSTALLING THE STEERING HEAD 1. Lubricate: 8 upper bearing 8 lower bearing 8 bearing races Recommended lubricant Lithium-soap-based grease
2. Install: 8 lower ring nut rubber washer center ring nut lock washer upper ring nut 5 Refer to CHECKING THE STEERING HEAD in chapter 3.
3. Install: 8 handlebar holder bracket Nm (6.0 m kg, 43.4 ft lb)
NOTE: Align the handlebar holder bracket across rod 2 on the lower bracket concave3.

REAR SHOCK ABSORBER

EAS00692
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY 1. Stand the scooter on a level surface.
Securely support the scooter so that there is no danger of it falling over. NOTE: Place the scooter on a suitable stand so that the rear wheel is elevated. 2. Remove: 8 rear carrier 8 side cover( left ) Refer to COVER AND PANEL in chapter 3.
3. Remove: 8 rear shock absorber nut (upper)rear shock absorber bolt (lower)2

EAS00695

CHECKING THE REAR SHOCK ABSORBER ASSEMBLY 1. Check: 8rear shock absorber rod Bends/damage Replace the rear shock absorber assembly. 8rear shock absorber Oil leaks Replace the rear shock absorber assembly. 8spring Damage/wear Replace the rear shock absorber assembly. 8bushings Damage/wear Replace. 8dust seals Damage/wear Replace. 8bolts Bends/damage/wear Replace.

EAS00698

INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY 1. Lubricate: 8 spacer 8 bush Recommended lubricant Molybdenum disulfide grease 2. Install: 8 rear shock absorber assembly
3. Tighten: 8 rear shock absorber assembly upper nutNm (3.0 m kg, 21.7 ft lb)
8 rear shock absorber assembly lower boltNm (1.8 m kg, 13.0 ft lb)
4. Install: 8 side cover( left ) 8 rear carrier Refer to COVER AND PANEL in chapter 3.
CHAPTER 5 ENGINE ENGINE.... 5-1 LEADS, HOSES AND REAR BRAKE.. 5-1 INSTALLING THE ENGINE... 5-3 MAINFOLD, AIR FILTER AND MUFFLER ASSEMBLY. 5-4 CYLINDER HEAD... 5-5 CYLINDER HEAD... 5-5 REMOVING THE CYLINDER HEAD.. 5-7 CHECKING THE CYLINDER HEAD.. 5-9 INSTALLING THE CYLINDER HEAD.. 5-10 THE ROCKER ARMS AND CAMSHAFT... 5-13 THE ROCKER ARMS AND CAMSHAFT.. 5-13 REMOVING THE ROCKER ARMS AND CAMSHAFT. 5-14 CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS... 5-15 CHECKING THE CAMSHAFT.. 5-16 CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS, AND TIMING CHAIN GUIDES.. 5-17 CHECKING THE TIMING CHAIN TENSIONER.. 5-17 INSTALLING THE CAMSHAFT AND ROCKER ARMS.. 5-18 VALVES AND VALVE SPRINGS.. 5-19 VALVES AND VALVE SPRINGS... 5-19 REMOVING THE VALVES... 5-20 CHECKING THE VALVES AND VALVE GUIDES.. 5-21 CHECKING THE VALVE SEATS... 5-23 CHECKING THE VALVE SPRINGS.. 5-25 INSTALLING THE VALVES.. 5-26 CYLINDER AND PISTON... 5-28 CYLINDER AND PISTON... 5-28 REMOVING THE CYLINDER AND PISTON.. 5-29 CHECKING THE CYLINDER AND PISTON.. 5-30 CHECKING THE PISTON RINGS... 5-31 CHECKING THE PISTON PIN... 5-32 CHECKING THE TIMING CHAIN GUIDE.. 5-33 INSTALLING THE PISTON AND CYLINDER.. 5-33

EAS00505

CHECKING THE FUEL COCK 1. Check: 8fuel cock Cracks/damage/wear Replace.
2. Check: 8fuel cock strainer 1 obstruction clean. Blow out the jets with compressed air. Damage Replace.

EAS00503

CHECKING THE AUTOCHOKE UNIT NOTE: When checking the autochoke unit, the ambient temperature must be lower than 45C (113F). 1. Remove: 8carburetor
2. Check: 8autochoke unit ***************************************************** a. Connect a 3.3-mm hose 1 to the starter air passage 2 and blow into the hose. NOTE: When the starter plunger is open, air should come out of the other side of the starter air passage.
Starter plunger opens Perform step (3). Starter plunger closes Replace the autochoke unit.

2 B B 3 4

3. Check: 8 autochoke unit ***************************************************** a. Connect the autochoke unit leads to a 12.0V battery for five minutes.
Positive battery lead 1 black Negative battery lead 2 black
b. Connect a 3.3-mm hose 3 to the starter air passage 4 and blow into the hose.
Starter plunger opens. Replace the autochoke unit. Starter plunger closes. Autochoke is OK.
AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM

4Nm(0.4m kg, 2.9 ft lb)

Job/Part Removing the air induction system Hose (from AI air filter) Vacuum hose( from mainfold ) Hose (to cylinder head) Muffler assembly Gasket Air cut-off valve bracket Air cut-off valve assembly

AIR INDUCTION SYSTEM

EAS00510
CHECKING THE AIR INDUCTION SYSTEM 1. Check: 8 hoses Loose connection Connect properly. Cracks/damage Replace. 8 pipe Cracks/damage Replace.
2. Check: 8 air cut-off valve Cracks/damage
NOTE: When the negative pressure is applied to the part 1, check that the continuity in the direction of arrow mark is completely lost. If the negative pressure is not loaded, the continuity can be obtained.

CHAPTER 7 ELECTRICAL

ELECTRICAL COMPONENTS... 7-1 WIRING DIAGRAM... 7-2 CHECKING SWITCH CONTINUITY... 7-4 CHECKING THE SWITCHES.. 7-5 CHECKING THE BULBS AND BULB SOCKETS.. 7-6 TYPES OF BULBS... 7-6 CHECKING THE CONDITION OF THE BULBS. 7-7 CHECKING THE CONDITION OF THE BULB SOCKETS. 7-8 IGNITION SYSTEM... 7-9 CIRCUIT DIAGRAM... 7-9 TROUBLESHOOTING... 7-10 ELECTRIC STARTING SYSTEM... 7-14 CIRCUIT DIAGRAM... 7-14 STARTING CIRCUIT CUT-OFF SYSTEM OPERATION. 7-15 TROUBLESHOOTING... 7-16 STARTER MOTOR... 7-20 CHECKING THE STARTER MOTOR... 7-21 ASSEMBLING THE STARTER MOTOR... 7-23 CHARGING SYSTEM.... 7-24 CIRCUIT DIAGRAM... 7-24 TROUBLESHOOTING... 7-25 LIGHTING SYSTEM... 7-27 CIRCUIT DIAGRAM... 7-27 TROUBLESHOOTING... 7-28 CHECKING THE LIGHTING SYSTEM.. 7-29 SIGNALING SYSTEM... 7-33 CIRCUIT DIAGRAM... 7-33 TROUBLESHOOTING... 7-34 CHECKING THE SIGNALING SYSTEM... 7-35 CRABURETOR HEATING SYSTEM... 7-41 CIRCUIT DIAGRAM... 7-41 TROUBLESHOOTING... 7-42 AUTO CHOKE SYSTEM.. 7-45 CIRCUIT DIAGRAM... 7-45 TROUBLESHOOTING... 7-46

CIRCUIT DIAGRAM

IGNITION SYSTEM

8 q w u o

Main switch Pickup coil Battery Main fuse Battery (+) lead Battery (-) lead Wire lead C.D.I. unit Ignition coil Engine stop switch Sidestand switch

EAS00736 EAS00738

TROUBLESHOOTING The ignition system fails to operate (no spark or intermittent spark). Check: 1. Main Fuse 2. Battery 3. Spark plug 4. Ignition spark gap 5. Spark plug cap resistance 6. Ignition coil resistance 7. Main switch 8. Engine stop switch 9. Sidestand switch 10. Pickup coil resistance 11. Wiring connections (of the entire ignition system) NOTE: 8 Before troubleshooting, remove the following part(s): 1. Head light cover 2. Front turn signal light bracket 3. Leg shield 1 4. Rear carrier 5. Side cover (right ) 6. Cover 7. Battery cover 8 Troubleshoot with the following special tool(s).
1. Main Fuse 8 Check the fuse for continuity. Refer to CHECKING THE FUSE in chapter 3. 8 Is the fuse OK? YES NO

Replace the fuse.

EAS00739
2. Battery 8 Check the condition of the battery. Refer to CHECKING AND CHARGING THE BATTERY in chapter 3. Minimum open-circuit voltage 12.8 V or more at 20C 8 Is the battery OK? YES NO 8 Clean the battery terminals. 8 Recharge or replace the battery.

EAS00740

Ignition checker 90890-06754 (YM-34487) Pocket tester 90890-03132 (YU-03112-C)
3. Spark plug 8 Check the condition of the spark plug. 8 Check the spark plug type. 8 Measure the spark plug gap. Refer to CHECKING THE SPARK PLUG in chapter 3. Standard spark plug CR7E (NGK) Spark plug gap 0.7 ~ 0.8 mm(0.028 ~ 0.032 in) 8 Is the spark plug in good condition, is it of the correct type, and is its gap within specification? YES NO Re-gap or replace the spark plug.

EAS00742 EAS00744

4. Ignition spark gap 8 Disconnect the spark plug cap from the spark plug. 8 Connect the ignition checker 1 as shown. 2 Spark plug cap 8 Set the main switch to ON. 8 Measure the ignition spark gap a. 8 Crank the engine by pushing the starter switch and gradually increase the spark gap until a misfire occurs.
5. Spark plug cap resistance 8Remove the spark plug cap from the spark plug lead. 8Connect the pocket tester ( 1k range) to the spark plug cap as shown. 8Measure the spark plug cap resistance.
Spark plug cap resistance 8~12 k at 20C 8Is the spark plug cap OK? YES Minimum ignition spark gap 6 mm(0.24 in) 8 Is there a spark and is the spark gap within specification? NO YES

EAS00746

Replace the spark plug cap.
The ignition system is OK.
6. Ignition coil resistance 8Disconnect the ignition coil connectors from the ignition coil terminals. 8Connect the pocket tester ( 1) to the ignition coil as shown. Positive tester probe orange Negative tester probe black

MOTORCYCLE

1/17/03

M2003-001

2003 YAMAHA MOTOR CORPORATION, U.S.A.

2003 MODELS

Motorcycle/Scooter Paint Chart
This bulletin provides paint identification and ordering information for all 2003-model Motorcycles and Scooters. All Motorcycle and Scooter paint may be ordered through Color Rite: Color Rite Distribution Company 11603 Groveland Ave. Whittier, CA 90604 For Info (562) 947-9796 Fax (562) 947-5087 TO ORDER, CALL: (800) 736-7980 E-Mail: colorritewtr@earthlink.net Web Site: www.color-rite.com When ordering, please provide Color Rite with the Year, Model, and Paint Code. Remember to provide call back information for your dealership (e.g. phone number / fax / e-mail). For previous model year paint information, please refer to the following:
(83~99) Paint Reference Guide (P/N: LIT-10030-PC-99) (83~99) Summer 99 Paint Chart Reference Guide (P/N: LIT-10030-PC-2K) 1999 Motorcycle Paint Reference Chart (Technical Bulletin M2001-015) 2000 Motocycle/Riva Paint Reference Chart (Technical Bulletin M2000-012) 2001 Motorcycle/Scooter Paint Reference Chart (Technical Bulletin M2001-003) 2002 Motorcycle/Scooter Paint Reference Chart (Technical Bulletin M2002-016A)
A Model Application Guide providing detailed information by model year can be found at Color Rites web page: www.color-rite.com NOTE: The following paint chart is also very useful when ordering pre-painted and plastic body parts from the parts catalog. Paint codes are generally listed next to the part number of the pre-painted or plastic body part. This chart can be used to confirm the color of the part you are ordering. The Sales color name may be used for more than one paint color.

PAGE 1 of 5

2003 Motorcycle Paint Reference Chart
MODEL CRUISERS Road Star Warrior XV1700PCR / C 5PX4 / 5PX5 Metallic Titanium Liquid Silver 5PX7 / 5PX8 Road Star Silverado Silver Edition XV1600ATLER / C Road Star Silverado XV1600ATR / C 5GAS / 5GAT Onyx / Indigo Flames Liquid Silver Body Frame Body Frame Body Frame Body Frame Body (primary) Body (secondary) Frame Body Frame Body Frame Body Frame Body (primary) Body (secondary) Frame Body (primary) Body (secondary) Frame Body Frame Body Frame Wheel Body (primary) Body (secondary) Frame Wheel Body (primary) Body (secondary) Frame Wheel Body Frame Body Frame Body (primary) Body (secondary) Frame Wheel Body Frame Body (primary) Body (secondary) Frame Dark Gray Metallic A Mat Black 2 Silver 3 Mat Black 2 Yamaha Black Mat Black 2 Silver 3 Yamaha Black Dark Violet Metallic A Very Dark Blue Metallic A Yamaha Black Dark Gray Metallic 1 Yamaha Black Yamaha Black Yamaha Black Silver 3 Yamaha Black Dark Violet Metallic A Very Dark Blue Metallic A Yamaha Black Silver 3 Graceful Maroon Yamaha Black Very Dark Orange Metallic 1 Yamaha Black Yamaha Black Yamaha Black Yamaha Black Light Yellowish Gray Metallic 9 Dull Red Metallic D Yamaha Black High Tech Silver Miyabi Maroon Border Brown Yamaha Black Titanic Gray Metallic Yamaha Black Yamaha Black Bluish Silver 4 Yamaha Black New Pearl White Imperial Brown Yamaha Black Titanic Gray Metallic Yamaha Black Yamaha Black Dark Gray Metallic A Black Gold Yamaha Black 0033 00C00R00WG 00JY 004V 0033 00MA 00Y9 00UG 0033 00MA 0821 00H00KU (DNMA) (MBL2) (S3) (MBL2) (YB) (MBL2) (S3) (YB) (DVMA) (VDBMA) (YB) (DGM1) (YB) (YB) (YB) (S3) (YB) (DVMA) (VDBMA) (YB) (S3) (GRM) (YB) (VDOM1) (YB) (YB) (YB) (YB) (LYNM9) (DRMD) (YB) (HTS) (MYM) (BDB) (YB) (TGM) (YB) (YB) (BS4) (YB) (NPW) (IPB) (YB) (TGM) (YB) (YB) (DNMA) (BG) (YB) 1996 + + 1470-1 + + 1993 + 5135 MODEL CODE SALES COLOR NAME COMPONENT PAINT COLOR NAME YAMAHA PAINT CODE COLOR-RITE PAINT CODE

5GAM / 5GAN

Indigo/ Charcoal Blue Graphic Gray
Road Star Midnight Star XV1600ASR / C Road Star Silver Edition XV1600ALER / C Road Star XV1600AR / C

5MBD / 5MBE

4WMK / 4WML Liquid Silver 4WMG / 4WMH Indigo / Charcoal Blue Liquid Silver / Maroon Deep Mocha
Royal Star Midnight Venture XVZ1300TFSR / C Royal Star Venture XVZ1300TFR / C

4XYD / 4XYE

4XYG / 4XYH
Beach Sand Tan / Rasberry Metallic
V Star 1100 Silverado XVS1100ATR / C

5KSU / 5KSV (Cast Wheel)

Crimsom Red / Root Beer Brown
V Star 1100 Classic XVS1100AR / C

5KSR / 5KSS

Onyx Cerulean Silver

XVS1100AWR / C

5KSJ / 5KSK (Cast Wheel)

Pearl White / Taupe

V Star 1100 Custom XVS1100R / C

5PBD / 5PBE

Onyx Metallic Titanium / Black Gold
V Star Silverado XVS650ATR / C

5SCB / 5SCC

Sunburst Red / Beach Sand Tan
Body (primary) Deep Scarlet Red Body (secondary) Light Yellowish Gray Metallic 9 Frame Yamaha Black NOTE: Stripes are available as graphic sets.
(DPS) 1695 + 5695 (LYNM9) 5020 (YB) 5135
C - Designates California Model NOTE: When ordering pre-painted or plastic body parts from the Parts Catalog, check the code next to the part number, and this chart for color verification.
Model codes can be used to confirm the model year of the unit.
The Sales Color Name is for unit color identification and may be used for more than one paint color.
Color Rite Paint Code Iinformation: 1000 series codes are base coats. 5000 series codes are color coats. All color coats must be clear coated. Use low gloss clear for low gloss paint.

PAGE 2 of 5

MODEL CRUISERS (Contd) V Star Classic XVS650AR / C 5SC7 / 5SC8 Onyx Liquid Silver / Pearl White Indigo V Star Custom XVS650R / C 5FBK / 5FBL Onyx Sunburnt Silver / Deep Purple Virago 250 XV250R / C V-Max VMX12R / C SPORT FJR1300 FJR1300R / C FZ1 FZS10R / C 5JW7 / 5JW8 Metallic Silver Body Frame Wheel Body Frame Wheel Body Frame Wheel Body (primary) Body (secondary) Frame Wheel Body Frame Wheel Body (primary) Body (secondary) Frame Wheel Body Frame Wheel Body Frame Wheel Body (primary) Body (secondary) Frame Wheel Body Frame Wheel NOTE: Stripes are available as graphic sets. Silver Metallic 1 Silver Yamaha Black Deep Purplish Blue Metallic C Mat Black 2 Low Gloss Black Silver 3 Mat Black 2 Low Gloss Black Light Reddish Yellow Solid 1 Yamaha Black Mat Black 2 Low Gloss Black Deep Purplish Blue Metallic C Mat Black 2 Low Gloss Black Silver 3 Mat Black 2 Mat Black 2 Low Gloss Black Yamaha Black Mat Black 2 Low Gloss Black Deep Purplish Blue Metallic C Mat Black 2 Low Gloss Black Silver 3 Mat Black 2 Mat Black 2 Low Gloss Black Yamaha Black Mat Black 2 Low Gloss Black 0098 (SM1) (SL) (YB) (DPBMC) (MBL2) (LGB) (S3) (MBL2) (LGB) (LRYS1) (YB) (MBL2) (LGB) (DPBMC) (MBL2) (LGB) (S3) (MBL2) (MBL2) (LGB) (YB) (MBL2) (LGB) (DPBMC) (MBL2) (LGB) (S3) (MBL2) (MBL2) (LGB) (YB) (MBL2) (LGB) 5654 2UJC / 3BGC 5GKC / 5GKD Onyx Matte Black Body Frame Body (primary) Body (secondary) Frame Body Frame Body Frame Body (primary) Body (secondary) Frame Body Frame Body Frame Yamaha Black Yamaha Black Silver 3 New Pearl White Yamaha Black Dark Violet Metallic A Yamaha Black Yamaha Black Yamaha Black Dark Reddish Gray Metallic 1 Dark Grayish Purple Metallic 1 Yamaha Black Black 2 Yamaha Black Mat Black 2 Mat Black 00Y0033 004B 0582 (YB) (YB) (S3) (NPW) (YB) (DVMA) (YB) (YB) (YB) (DRGM1) (DNPM1) (YB) (BL2) (YB) (MBL2) (MBL2) + 1996 + + 5492-MODEL CODE SALES COLOR NAME COMPONENT PAINT COLOR NAME YAMAHA PAINT CODE COLOR-RITE PAINT CODE

5LVK / 5LVL

Team Yamaha Blue / White

Liquid Silver

FZS10SPR / C

5LVS / 5LVT

Yellow / Black

R1 YZF-R1R / C

5PWA / 5PWB

YZF-R1SR / C

5PWD / 5PWE Black / Red Flames

R6 YZF-R6R / C

5SL3 / 5SL4

YZF-R6SR / C

5SL7 / 5SL8

Black / Red Flames

C - Designates California Model
NOTE: When ordering pre-painted or plastic body parts from the Parts Catalog, check the code next to the part number, and this chart for color verification.
Color-Rite Paint Code Iinformation: 1000 series codes are base coats. 5000 series codes are color coats. All color coats must be clear coated. Use low gloss clear for low gloss paint.

PAGE 3 of 5

MODEL SPORT (Contd) YZF600R YZF600RR / C 5AHD / 5AHE Team Yamaha Blue / White MODEL CODE SALES COLOR NAME COMPONENT PAINT COLOR NAME YAMAHA PAINT CODE COLOR-RITE PAINT CODE
Body Frame Wheel Body (primary) Body (secondary) Frame Wheels
Deep Purplish Blue Metallic C Silver Bluish Black 2 Silver 3 Yamaha Black Silver Bluish Black 2

007B 0035 007B

(DPBMC) (SL) (BIB2) (S3) (YB) (SL) (BIB2)
DUAL PURPOSE XT225 XT225R / C TW200 TW200R / C 5RK3 / 5RK4 Liquid Silver / Black Body (primary) Silver 3 Body* (secondary) Purplish White Solid 1 Frame Stardust Silver Body (primary) Silver 3 Body* (secondary) Purplish White Solid 1 Frame Stardust Silver 00WL 00WL (S3) (PWS1) (STDS) (S3) (PWS1) (STDS) 5450 5447

5FYG / 5FYH

Liquid Silver / Black
MOTOCROSS YZ450F YZ450FR YZ250F YZ250FR YZ250 YZ250R YZ125 YZ125R YZ85 YZ85R 5TA1 Team Yamaha Blue / White Team Yamaha Blue / White Team Yamaha Blue / White Team Yamaha Blue / White Team Yamaha Blue / White
Body* Frame Body* Frame Body* Frame Body* Frame Body* Frame
Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C

0583 0564

(DPBSE) (DPBMC) (DPBSE) (DPBMC) (DPBSE) (DPBMC) (DPBSE) (DPBMC) (DPBSE) (DPBMC)

5829 5815

OFF-ROAD WR450F WR450FR WR250F WR250FR 5TJ1 Team Yamaha Blue / White Team Yamaha Blue / White
Body* Frame Body* Frame *Paint code for reference only - Do not paint plastic body. NOTE: Stripes are available as graphic sets.
Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C
(DPBSE) (DPBMC) (DPBSE) (DPBMC)

PAGE 4 of 5

MODEL OFF-ROAD (Contd) TT-R250 TT-R250R / C TT-R225 TT-R225R / C TT-R125L TT-R125LR, TT-R125ELR TT-R125 TT-R125R, TT-R125ER TT-R90 TT-R90R, TT-R90ER PW80 PW80R PW50 PW50R 5GFD / 5GFE Team Yamaha Blue / White Team Yamaha Blue / White Body* Frame Body* Frame Body* Frame Body* Frame Body* Frame Body* Frame Body* Frame Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Deep Purplish Blue Metallic C Deep Purplish Blue Solid E Yamaha Black Deep Purplish Blue Solid E Yamaha Black Deep Purplish Blue Solid E Yamaha Black (DPBSE) 5829 (DPBMC) 5815 (DPBSE) 5829 (DPBMC) 5815 (DPBSE) 5829 (DPBMC) 5815 (DPBSE) 5829 (DPBMC) 5815 (DPBSE) (YB) (DPBSE) (YB) (DPBSE) (YB) MODEL CODE SALES COLOR NAME COMPONENT PAINT COLOR NAME YAMAHA PAINT CODE COLOR-RITE PAINT CODE

5FGD / 5FGE

5HPH / 5HPM Team Yamaha Blue / White 5HPF / 5HPK Team Yamaha Blue / White
5HNB / 5HNE Team Yamaha Blue / White 3RVG Team Yamaha Blue / White Team Yamaha Blue / White
SCOOTER Vino YJ50RR 5LY4 Raspberry Metallic Body* (primary) Body* (secondary) Wheel Body* (primary) Body* (secondary) Wheel Body* (primary) Body* (secondary) Wheel Body* (primary) Body* (secondary) Wheel Body* Wheel Body* (primary) Body* (secondary) Wheel Body* (primary) Body* (secondary) Wheel *Paint code for reference only - Do not paint plastic body. NOTE: Stripes are available as graphic sets. Dull Red Metallic D Beige Silver Very Dark Blue Metallic 3 Beige Silver Marshal Gold Beige Silver Silver Metallic 1 Yamaha Black Silver Deep Purplish Blue Metallic C Fairy Silver Silver Metallic 1 Black 2 Fairy Silver Vivid yellow solid 2 Black 2 Fairy Silver 0779 00UK 00UK 0035 00KE 00UK 0564 001V 0660 004B 001V 0657 004B 001V (DRMD) (BEG) (SL) (VDBM3) (BEG) (SL) (MRGD) (BEG) (SL) (SM1) (YB) (SL) (DPBMC) (FS) (SM1) (BL2) (FS) (VYS1) (BL2) (FS) + 5492-+ 5492-1 5195

Metallic Green

Vino Classic YJ50RAR

Black Gold Metallic

Metallic Silver

Zuma YW50R

Yamaha Blue Metallic Silver

Yellow

ROUTE TO:
SERVICE PARTS WARRANTY SALES

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