WR250FP (5PH5) U49 WR250F (5PH6) EUROPE WR250FP (5PH8) OCEANIA,CANADA,SOUTH AFRICA

1A5PH100E2

WR250FP/WR250F PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, October 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
5. Applicable colors of graphics are represented in the REMARKS as shown below. PART NO. 3J12424010 DESCRIPTION.GRAPHIC, FUEL TANK QTY REMARKS MXR for MXR 2N42411000X5.FUEL TANK COMP.
WR250FP(5PH5/5PH8),WR250F(5PH6)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART NO. 2FDESCRIPTION FRONT FLASHER LIGHT ASSY.BULB (6V18W) QTY REMARKS 1
6. Applicable Serial No. Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition.

1M18330960.REFLECTOR

MODEL LABEL
(1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to crossrefer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model LabelIndication (4) Model Code Production Code Number of Model Listed in This Parts Catalog

Model Code 5PH5

Production Code No. 010 010
Country (destination) U49 FRANCE BELGIUM GERMANY SPAIN FINLAND IRELAND ENGLAND GREECE ITALY PORTUGAL SWEDEN AUSTRALIA CANADA

NEWZEALAND

Model Code 5PH8

Production Code No. 040

Country (destination)

SOUTH AFRICA

a b xxxx xxx x c
a: Model Type Code b: Production Code No. c: Colouring Type 4TW1010 A
(3) Model Label Affixing Location 5PH6

020 030

(5) Colouring Information Model Code 5PH5 5PH6 5PH8 A 0538 Colouring type code Colour code Colour Name DEEP PURPLISH BLUE SOLID E Abbreviation DPBSE

REF. NO.

1 CYLINDER

5PH5 5PH6

PART NO.

DESCRIPTION

CYLINDER HEAD ASSY.GUIDE, INTAKE VALVE.GUIDE, EXHAUST VALVE.CIRCLIP.CIRCLIP.PIN, DOWEL.PIN, DOWEL.BOLT, FLANGE.PLUG, STRAIGHT SCREW BOLT, FLANGE GASKET BOLT, STUD BOLT, STUD NUT, FLANGE PLUG, SPARK (NGKR CR8E) PLUG, SPARK (U24ESRN) PLUG, SPARK (NGK R CR9E) PLUG, SPARK (ND U27ESRN) GASKET, CYLINDER HEAD 1 BOLT, FLANGE BOLT, FLANGE WASHER, PLATE COVER, CYLINDER HEAD 1 PIPE, BREATHER 2 PIPE, BREATHER 2 PIPE, BREATHER 1 CLIP

REMARKS

1 5NL5NL5NL16 5NL90201096J5NL5BE5BE9046714015

UR STD UR STD AP AP

HOSE (L285) CLIP BOLT RUBBER, MOUNT 1 GASKET, HEAD COVER 1 CYLINDER 1 GASKET, CYLINDER NUT, FLANGE PIN, DOWEL BOLT, FLANGE CLAMP, HOSE 1

25 90445112K90109066F4KG1111G5NL5NL5NL5JG1138700

2 CRANKSHAFT. PISTON

CRANKSHAFT ASSY.CRANK 1.CRANK 2.PIN, CRANK 1.BEARING.ROD, CONNECTING BEARING GEAR, DRIVE SHAFT 1 BEARING KEY, WOODRUFF GEAR, BALANCE WEIGHT WEIGHT 1 SCREW WASHER, LOCK NUT BEARING PISTON (STD) PISTON RING SET (STD) PIN, PISTON CIRCLIP
1 5NL5NL5NL5NL5NL5NL5NL5NL5NL5NL5NL5NL9342016086

3 VALVE

VALVE, INTAKE VALVE, INTAKE 2 VALVE, EXHAUST SEAT, VALVE SPRING SEAT, VALVE SPRING 2 SEAL, VALVE STEM SEAL, VALVE STEM SPRING, VALVE INNER SPRING, VALVE OUTER RETAINER, VALVE SPRING COTTER, VALVE RETAINER, VALVE SPRING COTTER, VALVE PAD, ADJUSTING 2 (1.20) PAD, ADJUSTING 2 (1.25) PAD, ADJUSTING 2 (1.30) PAD, ADJUSTING 2 (1.35) PAD, ADJUSTING 2 (1.40) PAD, ADJUSTING 2 (1.45) PAD, ADJUSTING 2 (1.50) PAD, ADJUSTING 2 (1.55) PAD, ADJUSTING 2 (1.60) PAD, ADJUSTING 2 (1.65) PAD, ADJUSTING 2 (1.70) PAD, ADJUSTING 2 (1.75) PAD, ADJUSTING 2 (1.80) PAD, ADJUSTING 2 (1.85)
1 5NL5NL5NL5NL3GM4TV4SV5NL5NL1HX1HX1WG1WG1HX1216800 1HX1216820 1HX1216840 1HX1216860 1HX1216880 1HX12168A0 1HX12168F0 1HX12168H1 1HX12168K1 1HX12168M1 1HX12168R1 1HX12168U1 1HX12168W1 1HX12168Y1
5 UR UR UR UR UR UR UR UR UR UR UR UR UR UR
PAD, ADJUSTING 2 (1.90) PAD, ADJUSTING 2 (1.95) PAD, ADJUSTING 2 (2.00) PAD, ADJUSTING 2 (2.05) PAD, ADJUSTING 2 (2.10) PAD, ADJUSTING 2 (2.15) PAD, ADJUSTING 2 (2.20) PAD, ADJUSTING 2 (2.25) PAD, ADJUSTING 2 (2.30) PAD, ADJUSTING 2 (2.35) PAD, ADJUSTING 2 (2.40) LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE
UR UR UR UR UR UR UR UR UR UR UR UR BLACK UR YELLOW UR BLUE UR RED UR BLACK UR YELLOW UR BLUE UR RED
14 1HX1216911 1HX1216931 1HX1216950 1HX1216970 1HX1216990 1HX12169E0 1HX12169G0 1HX12169J0 1HX12169L0 1HX12169N0 1HX12169T3LN1215300 3LN1215310 3LN1215320 3LN3FV1215300 3FV1215310 3FV1215320 3FV1215330

4 CAMSHAFT. CHAIN

CAMSHAFT ASSY 1 CAMSHAFT ASSY 2 CIRCLIP CHAIN DAMPER, CHAIN 1 DAMPER, CHAIN 2 BOLT WASHER, PLATE GASKET, TENSIONER CASE TENSIONER ASSY, CAM CHAIN BOLT, FLANGE GUIDE, STOPPER 2 OIL SEAL DECOMPRESSION ASSY SPRING, TORSION GASKET BOLT BRACKET, DECOMPRESSION BOLT, FLANGE CABLE, DECOMPRESSION
1 5PH5PH5NL5NL4FM5BE5BE5BE90508162B5NL5BE1229210

5 WATER PUMP

GEAR, IMPELLER SHAFT WASHER, PLATE CIRCLIP IMPELLER, WATER PUMP WASHER, PLATE OIL SEAL OIL SEAL (SD 12225 HS) BEARING (B6001) COVER, HOUSING ORING PIN, DOWEL GASKET BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE

1 5NL5DH5NL5NL9502706012

6 RADIATOR. HOSE
RADIATOR ASSY RADIATOR ASSY CAP, RADIATOR CLIP GROMMET COLLAR COLLAR BOLT, FLANGE BOLT, FLANGE WASHER, PLATE PIPE 1 ORING BOLT, FLANGE HOSE 1 HOSE 2 HOSE 3 HOSE 4 HOSE CLAMP ASSY HOSE CLAMP ASSY HOSE CLAMP ASSY BOLT, FLANGE
1 5PH1240A5PH5HD9038706004 903870614M 5NL5SG5SG5SG5SG9582706010
UR FOR CAN UR FOR OCE,ZAF UR FOR CAN UR FOR OCE,ZAF

7 OIL PUMP

OIL PUMP ASSY PIN, DOWEL ROTOR ASSY 2 CIRCLIP PIN, DOWEL BOLT BOLT ORING PIN, DOWEL SHAFT, IDLE GEAR GEAR, OIL PUMP IDLE CIRCLIP WASHER, PLATE CIRCLIP HOUSING, STRAINER STRAINER, OIL BOLT, FLANGE HOSE, OIL 1 ORING PIN, DOWEL BOLT, FLANGE HOSE CLAMP ASSY PIPE, OIL 1 BOLT, FLANGE ORING PIN, DOWEL HOSE, OIL 2
1 5SG5NL5BE5NL5NL5NL5NL5NL5NL1346500

BOLT, FLANGE

28 9502706025

8 OIL CLEANER

ELEMENT ASSY, OIL CLEANER COVER, OIL ELEMENT ORING ORING BOLT BOLT, FLANGE BOLT, FLANGE PIPE, DELIVERY 1 BOLT, UNION GASKET BOLT, UNION GASKET PIPE, DELIVERY 2 ORING ORING ORING BOLT, FLANGE SPRING, COMPRESSION BALL SEAT, CHECK BALL
1 1UY5BE90109065G5NL5NL90501043E5831311300

9 INTAKE

JOINT, CARBURETOR 3 HOSE CLAMP ASSY HOSE CLAMP ASSY JOINT, AIR FILTER 1 BOLT ORING HOSE CLAMP ASSY COVER 1 BOLT AIR CLEANER CASE ASSY JOINT, AIR CLEANER 1 HOLDER, GUIDE PLATE NUT, U DUCT COVER, CLEANER CASE 1 SEAL SCREW, TAPPING ELEMENT, AIR CLEANER WASHER BOLT, WING GUIDE SCREW, OVAL FILLISTER STAY 1 RIVET, BLIND SEAL COVER, CLEANER CASE 1
1 5NL5JG1440F4FN5JG5JG5JG5JG3JD5MV5BF5BF1441A5BF4XM5BE5BF5BF5BE1441A10
COVER, CLEANER CASE 2 PIPE, DRAIN CLIP WASHER, PLATE NUT, SPRING BOLT, FLANGE COVER 1
28 5BE1441E5BF1443E5JG1441700

FIG. 10 CARBURETOR

CARBURETOR ASSY 1 CARBURETOR ASSY 1 CARBURETOR ASSY 1.GASKET.BOLT.BOLT.BOLT.WASHER, PLATE.WASHER.SCREW, ADJUST.VALVE, VACUUM CONTROL.ROLLER.VALVE, NEEDLE.SEAL.NEEDLE (#OBELQ).NEEDLE (#OBELN).NEEDLE (#OBELP).NEEDLE (#OBELT).NEEDLE (#OBELM).NEEDLE (#OBELN).NEEDLE (#OBELP).NEEDLE (#OBELR).NEEDLE (#OBELS).NEEDLE (#OBELL).NEEDLE (#OBELQ).CLIP.SCREW, ADJUST
1 5PH1410150 5PH1410160 5PH5JG5JG5JG5JG3TJ5JG4FN5NL14916E1 5NL14916EN 5NL14916EP 5NL14916ET 5NL14916EM 5NL14916EN 5NL14916EP 5NL14916ER 5NL14916ES 5NL14916EL 5NL14916E3TJ5JG1452100
1 STD STD STD AP AP AP AP AP AP AP AP

.SPRING.COLLAR

16 5JG5JG5JG4MX1494342 4MX1494392 4MX1494341 4MX1494343 4MX1494394 4MX1494344 4MX1494395 4MX1494345 4MX1494340 4MX1494391 4MX1494341 4MX1494392 4MX1494393 4MX1494390 4MX3TJ4MX1494803 4MX1494802 4MX1494804 4MX1494805 4MX1494806 4MX1494807 4MX3TJ1494F16
.NOZZLE, MAIN.JET, MAIN (#175).JET, MAIN (#172).JET, MAIN (#170).JET, MAIN (#180).JET, MAIN (#182).JET, MAIN (#185).JET, MAIN (#188).JET, MAIN (#190).JET, MAIN (#165).JET, MAIN (#168).JET, MAIN (#170).JET, MAIN (#172).JET, MAIN (#178).JET, MAIN (#162).JET, MAIN (#175).JET (#200).JET, SLOW (#40).JET, SLOW (#38).JET, SLOW (#42).JET, SLOW (#45).JET, SLOW (#48).JET, SLOW (#50).JET, SLOW (#35).JET (#72)

STD STD AP AP AP AP AP AP AP AP AP AP AP AP
STD AP AP AP AP AP AP STD
.JET (#62).JET (#65).JET (#68).JET (#70).JET (#75).JET (#78).JET (#80).JET (#82).JET (#75)

AP AP AP AP AP AP AP AP

22 3TJ1494F12 3TJ1494F13 3TJ1494F14 3TJ1494F15 3TJ1494F17 3TJ1494F18 3TJ1494F19 3TJ1494F7A5NL5BE5BE4SR5JG3TJ5JG1494076 5JG1494016 5JG1494017 5JG3TJ3TJ6H5JG5JG5JG3TJ1432540
.PILOT SCREW SET.NEEDLE VALVE SET.SCREW.FLOAT.PIN, FLOAT ARM.GASKET, FLOAT CHAMBER.COVER 1.DIAPHRAGM ASSY.DIAPHRAGM ASSY.DIAPHRAGM ASSY.DIAPHRAGM ASSY.GASKET.SPRING, DIAPHRAGM.ORING.PLUNGER, STARTER.PLUNGER, STARTER.ROD, STARTER.SCREW, PAN HEAD

STD AP AP AP

.SCREW, THROTTLE.WASHER, PLATE.SPRING, THROTTLE STOP.THROTTLE SENSOR ASSY.COLLAR.ORING.WASHER.SCREW.ORING.PLUG, SCREW.CLIP.PLATE.PIPE COMP.PIPE.HOSE.PLATE.SCREW.SPRING, ADJUST SCREW.SCREW.SCREW.JET (#60).JET (#90).JET (#105).JET (#35).JET (#40).JET (#50).JET (#70)
39 5JG4FN5JG5BE5BE4YR4YR4MX4MX3TJ5BE5NL5JG5JG5JG5JG5JG5GS1459100 5NL4JT1494F11 4JT1494F23 4JT1494F28 4JT1494F01 4JT1494F03 4JT1494F07 4JT1494F15

1 STD STD 1 STD AP AP AP

.JET (#80).JET (#90).JET (#75).JET (#60).JET(#110).JET(#120).JET (#85).JET (#95).JET (#115).JET (#125).JET (#135)
58 4JT1494F19 4JT1494F23 4JT1494F17 4JT1494F11 4JT1494F29 4JT1494F31 4JT1494F21 4JT1494F25 4JT1494F30 4JT1494F32 4JT1494F5GS5GS5GS3TJ1419140

AP AP AP AP

AP AP AP AP AP
.DIAPHRAGM ASSY.COVER, DIAPHRAGM.SPRING, DIAPHRAGM.PLUG, DRAIN

FIG. 11 EXHAUST

PIPE, EXHAUST 1 PROTECTOR, EXHAUST PIPE WASHER, PROTECTOR SCREW, BIND WASHER, WAVE GASKET, EXHAUST PIPE BOLT MUFFLER ASSY 1 MUFFLER ASSY 1.BOLT, FLANGE.GASKET, MUFFLER.DAMPER, LOCATING 1.BOLT, FLANGE BAND, SILENCER BOLT, FLANGE
1 5NL5NL4BD5NL5PH1471000 5PH5PH22W5BE9581708014

FIG. 12 CRANKCASE

CRANKCASE ASSY PIN, DOWEL BOLT BOLT BOLT BOLT, FLANGE GASKET HOLDER, CLUTCH CABLE COVER, CRANKCASE 2 SCREW, PAN HEAD GUIDE, CHAIN PLATE, BEARING COVER SCREW PLATE, BEARING COVER BOLT, FLANGE PLATE, BEARING COVER SCREW PLATE, STOPPER 2 BOLT, FLANGE ORING PIN, DOWEL COLLAR PIN, DOWEL CLAMP
1 5SG5NL5BE5NL5BE5NL4JT5DH9046510013
FIG. 13 CRANKCASE COVER 1

COVER, CRANKCASE 1 PLUG, STRAIGHT SCREW ORING PLUG, STRAIGHT SCREW ORING GASKET, CRANKCASE COVER 1 PIN, DOWEL BOLT, FLANGE BOLT, FLANGE COVER, CRANKCASE 3 OIL SEAL WASHER, PLATE (1.0T) CIRCLIP GASKET, CRANKCASE COVER 3 PIN, DOWEL BOLT, FLANGE PIPE, WATER ORING COVER 1 BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE PIN, DOWEL GASKET 1 CLAMP
1 5NL5NL5NL5NL5NL5NL90105065A5NL9046508029

FIG. 14 STARTER

KICK SHAFT ASSY.GEAR, KICK.WASHER, PLATE (0.5T).CIRCLIP.WHEEL, RATCHET.SPRING, COMPRESSION.WASHER, PLATE.CIRCLIP.SPRING, TORSION.GUIDE, SPRING WASHER, PLATE STOPPER WASHER, LOCK BOLT OIL SEAL GEAR, KICK IDLE WASHER, PLATE CIRCLIP KICK CRANK ASSY.BOSS, KICK CRANK.SPRING, COMPRESSION.BALL.SCREW, COUNTERSUNK.ORING WASHER, PLATE BOLT
1 5NL5NL4GY90201167P5NL90201162H5SG5NL90201177G5NL5NL90109082G0

FIG. 15 CLUTCH

GEAR, PRIMARY DRIVE WASHER, LOCK NUT PRIMARY DRIVEN GEAR COMP. PLATE, THRUST 1 BOSS, CLUTCH PLATE, FRICTION PLATE, CLUTCH 2 PLATE, PRESSURE 1 SPRING, COMPRESSION SCREW, WITH WASHER PLATE, FRICTION PLATE, SEAT SPRING, CLUTCH BOSS PLATE, CLUTCH 2 WASHER, LOCK NUT ROD, PUSH 1 BEARING WASHER, PLATE CIRCLIP BALL ROD, PUSH 2 PUSH LEVER COMP. BEARING OIL SEAL PLATE, SEAT
1 5NL5NL5NL5NL5DH5NL5HD90501220A3XJ5NL5NL5NL5NL90201080H5NL5JG4JT1638400
BOLT, FLANGE SPRING, TORSION

29 90508142B5

FIG. 16 TRANSMISSION
AXLE, MAIN (13T) BEARING GEAR,5TH PINION (27T) WASHER CIRCLIP GEAR,3RD PINION (21T) GEAR,4TH PINION (24T) COLLAR GEAR, 2ND PINION (16T) BEARING BEARING AXLE, DRIVE GEAR, 2ND WHEEL (28T) WASHER CIRCLIP GEAR,4TH WHEEL (25T) GEAR,3RD WHEEL (28T) WASHER CIRCLIP GEAR,5TH WHEEL (22T) GEAR,1ST WHEEL (31T) BEARING ORING COLLAR OIL SEAL SPROCKET, DRIVE (13T) SPROCKET, DRIVE (14T)
1 5PH5PH5PH5PH5NL5NL5NL5PH5PH5PH5PH93210196A9383B13218 9383B14222

1 STD AP FOR OCEANIA

WASHER, LOCK NUT PLATE, COVER BOLT, FLANGE

29 5NL9010506553

FIG. 17 SHIFT CAM. FORK
CAM, SHIFT BEARING SPRING, COMPRESSION POINT, NEUTRAL FORK, SHIFT 1 FORK, SHIFT 2 FORK, SHIFT 3 STOPPER LEVER ASSY SPRING, TORSION BOLT
1 5NL4BA5NL5NL5NL3XK90109063F8

FIG. 18 SHIFT SHAFT

SEGMENT PIN, SHIFT
1 4EW3XJ5BE5LP90501052G3XJ3XJ3XJ5NL90387124F90508291A5NL9502706020
GUIDE, SHIFT BOLT LEVER, SHIFT 2 SPRING, COMPRESSION PIN, PAWL PAWL, SHIFTER ROLLER, SHIFT LEVER SHIFT SHAFT ASSY COLLAR SPRING, TORSION PIN, DOWEL OIL SEAL SHIFT PEDAL ASSY BOLT, FLANGE

FIG. 19 FRAME

FRONT FRAME COMP.NET, FILTER.GASKET.BOLT, FLANGE.GASKET REAR FRAME COMP. BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE BOLT, FLANGE NUT, SELFLOCKING BRACKET, REAR UPPER 1 BRACKET, REAR UPPER 1 BOLT, BUTTON HEAD WASHER, PLATE NUT, SELFLOCKING BOLT, FLANGE BOLT, FLANGE NUT, SELFLOCKING BOLT, FLANGE TENSIONER TENSIONER BEARING COLLAR BOLT, FLANGE NUT, FLANGE WASHER, PLATE PLUG

1 5PH2110150P5BE5NG2119000P5NL5NL90201086P3JD4EW90387086N90201086P9033818176
PROTECTOR, ENGINE PLUG, OIL LEVEL ORING GUARD, ENGINE 1 BOLT, FLANGE GUARD, ENGINE 1 CLAMP BOLT, FLANGE BOLT, WITH WASHER BOLT, FLANGE BOLT, ENGINE MOUNTING 1 BRACKET, FRONT LOWER 1 BRACKET, FRONT LOWER 1 WRENCH, HEXAGON BOX, SPARK PLUG
28 5NL5NL5NL2147A5NG2147A5NG5PH2148100 *39 5NL2141700 *40 5NL5ET5BE2814F00

FIG. 20 FENDER

FENDER, FRONT COLLAR BOLT, WITH WASHER EMBLEM, YAMAHA FENDER, REAR BOLT, FLANGE BOLT, WITH WASHER GROMMET NUT, SPRING COLLAR GUARD, FLAP BOLT, FLANGE COLLAR SCREW, TAPPING WASHER, PLATE EMBLEM 1 EMBLEM, YAMAHA
1 5HD3JD4ES2153E5BF903870701A 11 5BE5PH2163G4ES2153E01

FIG. 21 SIDE COVER

COVER, SIDE 1 BOLT, FLANGE BOLT, WITH WASHER EMBLEM 1 COVER, SIDE 2 INSULATOR, SIDE COVER SEAL 1 BOLT, FLANGE BOLT, WITH WASHER EMBLEM 1 COVER, SIDE 3 COVER, SIDE 3 GRAPHIC 1 SCREW, WITH WASHER SCREW, WITH WASHER PANEL 1 COVER, SIDE 4 COVER, SIDE 4 GRAPHIC 2 SCREW, WITH WASHER SCREW, WITH WASHER PANEL 1 TUNING FORK MARK TUNING FORK MARK TANK, RECOVERY CAP GASKET
1 5BF5JG5BF5NG2174A3FY5JG5NL2173100 5JG5SF2173E5PH2172A5NL2174100 5JG5SF2173F5PH2172A5MV2175C5MV2175C5GS26H26H2187400
1 UR FOR CAN UR FOR OCE,ZAF
UR FOR CAN UR FOR OCE,ZAF
BOLT, WITH WASHER CLAMP, HOSE TUBE, FLEXIBLE VINYL TUBE, FLEXIBLE CLIP CLAMP CLAMP CLAMP

27 5BF91A91A9046416039

FIG. 22 REAR ARM
REAR ARM COMP. SCREW, COUNTERSUNK PATCH BEARING OIL SEAL (DC 22288) BEARING OIL SEAL COLLAR COLLAR SEAL, GUARD BOLT WASHER, PLATE SUPPORT, CHAIN COVER, THRUST 1 BOLT, FLANGE NUT BOLT, FLANGE SHAFT, PIVOT NUT, SELFLOCKING WASHER, PLATE ARM, RELAY BEARING OIL SEAL COLLAR COLLAR COLLAR SHAFT 1
1 5NY5NY5MV5JG4XM4XM5NY90201160F5NY2217A90387167Y5NY2212100

SHAFT 2

28 5NY5NY2217F5NY2135F5HD2135F9924400200
WASHER, PLATE NUT, SELFLOCKING ROD, CONNECTING 1 BEARING OIL SEAL COVER COVER EMBLEM, YAMAHA

FIG. 23 REAR SUSPENSION

SHOCK ABSORBER ASSY, REAR SHOCK ABSORBER ASSY, REAR SHOCK ABSORBER ASSY, REAR SHOCK ABSORBER ASSY, REAR.DAMPER SUB ASSY.DAMPER SUB ASSY.DAMPER SUB ASSY.DAMPER SUB ASSY.GUIDE, SPRING 3.SEAT, SPRING UPPER.CAP, AIR VALVE.BUSH, SHOCK ABSORBER LOWER.CIRCLIP.SPRING (K=5.0).SPRING (K=4.8).GUIDE, SPRING 1.GUIDE, SPRING 2.COLLAR, DISTANCE.SEAL, DUST.SEAL, RING.BEARING.BUSH.COLLAR, DISTANCE.SEAL, DUST BOLT, FLANGE NUT, U FLANGE BOLT 1
1 5PH2221050 5PH2221060 5PH2221070 5PH5PH2220150 5PH2220160 5PH2220170 5PH3SP3SP50923184L4JX5DH5NG2221260 5DH5DH5MV5DH3JE4EW5MV5MV5MV5NY5NY2224100
1 UR FOR CAN UR FOR OCE,ZAF UR FOR CAN UR FOR OCE,ZAF UR FOR CAN UR FOR OCE,ZAF

NUT, SELFLOCKING

21 9018510060

FIG. 24 STEERING

BEARING BEARING
3 4EW5PH90201247L3SP5NG2831V4GY2832V4GY90201286K4DA9011905071
COVER, BALL RACE 2 NUT CROWN, HANDLE NUT WASHER, PLATE HOLDER, HANDLE UPPER BOLT, FLANGE BOLT, FLANGE STAY, HEAD LIGHT 1 STAY, HEAD LIGHT 2 GUIDE, CABLE BOLT, FLANGE WASHER, PLATE GUIDE, CABLE BOLT, WITH WASHER

FIG. 25 FRONT FORK

FRONT FORK ASSY (L.H) FRONT FORK ASSY (L.H) FRONT FORK ASSY (L.H).TUBE, OUTER (RIGHT).INNER TUBE COMP.2.PISTON, FRONT FORK.METAL, SLIDE 1.WASHER, OIL SEAL.OIL SEAL.RING, SNAP.SEAL, DUST.CYLINDER COMP., FRONT FORK.VALVE COMP.VALVE COMP.BOLT, CAP.ORING.SEAT, SPRING UPPER.NUT, SPECIAL.RUBBER.WASHER, SPRING UPPER.SPACER.GASKET.SPRING,FRONT FORK (K=0.44).SPRING, FRONT FORK (K=0.42).SPRING, FRONT FORK (K=0.41).PLUG FRONT FORK ASSY (R.H)

UR FOR CAN

1 5PH2310250 5PH2310260 5PH5HD23136L5DH23120L5ET23171L5ET23125L4SS23146L5ET23145L4SS23153L5HD23144L5NG5PH2316A50 5PH2316A5NY23111L5DH23142L5HD23393L5MV23195L5DH23149L5DH23118L4SS23158L5NL2314100 4SR23141L0 4XM23141L3JD2312GL5PH2310350

UR FOR OCE,ZAF

FRONT FORK ASSY (R.H) FRONT FORK ASSY (R.H).TUBE, OUTER (RIGHT).INNER TUBE COMP.1.PISTON, FRONT FORK.METAL, SLIDE 1.WASHER, OIL SEAL.OIL SEAL.RING, SNAP.SEAL, DUST.CYLINDER COMP., FRONT FORK.VALVE COMP.VALVE COMP.BOLT, CAP.ORING.SEAT, SPRING UPPER.NUT, SPECIAL.RUBBER.WASHER, SPRING UPPER.SPACER.GASKET.SPRING,FRONT FORK (K=0.44).SPRING, FRONT FORK (K=0.42).SPRING, FRONT FORK (K=0.41).PLUG UNDER BRACKET COMP. BOLT 1
22 5PH2310360 5PH5HD23136L5BF23110L5ET23171L5ET23125L4SS23146L5ET23145L4SS23153L5HD23144L5NG5PH2316A50 5PH2316A5NY23111L5DH23142L5HD23393L5MV23195L5DH23149L5DH23118L4SS23158L5NL2314100 4SR23141L0 4XM23141L3JD2312GL5SG5NY23346L0
8 UR FOR ZAF 1 UR FOR CAN UR FOR CAN UR FOR OCE,ZAF UR FOR OCE,ZAF
PROTECTER GUIDE COMP., 2 PROTECTER GUIDE COMP., 1 BOLT 1 PROTECTER COMP., 2 PROTECTER COMP., 1 BOLT 2 GUIDE, CABLE EMBLEM, YAMAHA EMBLEM, YAMAHA
45 4SS2314GL5DH2314FL4SS23346L5BF2314J5DH2314H3SP23356L5HC2331E4XL2153A4XL2153A10

FIG. 26 FUEL TANK

FUEL TANK COMP. FUEL TANK COMP. CAP ASSY HOSE PIPE JOINT ASSY HOSE HOLDER, DAMPER GROMMET BOLT, FLANGE BOLT, WITH WASHER WASHER, SPECIAL SCREW, BIND BAND, TANK FITTING 1 BRACKET, SEAT SCREW, FLAT HEAD DAMPER, LOCATING 1 FUEL COCK ASSY 1.SEAL, COCK.SCREW, PAN HEAD.ORING.VALVE PACKING HOSE (L185) HOSE (L195) CLIP WASHER, PLATE SCREW DAMPER, LOCATING 2
1 5GS2411000 5JG5MV3XJ24X3JD5SF4EW2412F4SS2GU3AJ4X3AJ90445114K25 5BE2418200

SEAL 1

26 3V5NG2424051 5SF2424001

GRAPHIC SET GRAPHIC SET

FIG. 27 SEAT
SINGLE SEAT ASSY SINGLE SEAT ASSY.COVER, SEAT.COVER, SEAT.BRACKET, SEAT.BOLT.WASHER, SPRING
1 5NG2471050 5SF5NG2473150 5SF5BE9290706100

FIG. 28 FRONT WHEEL

HUB, FRONT BEARING SPACER, BEARING OIL SEAL RIM (1.6021) SPOKE SET, FRONT TIRE (80/10021 51M D739FA) TIRE (90/9021 M/C 54R ENDURO) TUBE (80/10021 TR4 BTL) TUBE (90/9021) BAND, RIM (7080/10021) BAND, RIM (2.7521) SPACER, BEAD AXLE, WHEEL COLLAR, WHEEL GEAR UNIT ASSY NUT
1 5NG5NY5NY9410821008 * * * 10 5SF5BE5NY5NG9017916672

1 DUNLOP FOR CAN,ZAF

LM MICHELIN FOR AUS,NZL

DUNLOP FOR CAN,ZAF

FIG. 29 FRONT BRAKE CALIPER
DISC BRAKE ASSY SCREW CALIPER ASSY (LEFT).PISTON ASSY, CALIPER.CALIPER SEAL KIT.SUPPORT, PAD.BLEED SCREW KIT.BRAKE PAD KIT.WASHER, PAD PIN.PLUG.BOLT.PIN, SLIDE BOLT, FLANGE COVER, HOSE BOLT, FLANGE BOLT, FLANGE HOLDER, BRAKE HOSE 1 WASHER
1 5MV2581T5MV2580T4EWW3JDW5DH1UYW5MVW5DH5DH3SP3SP5DH2314E5DH9290708200

FIG. 30 REAR WHEEL

HUB, REAR SPACER, BEARING BEARING BEARING OIL SEAL OIL SEAL CIRCLIP RIM (1.8518) RIM (2.1518) SPOKE SET, REAR TIRE (100/10018 59M D739) TIRE (130/9018 M/C 69R ENDURO) TUBE (100120/8010018) BAND, RIM (130/9018) BAND, RIM (110/10018) BAND, RIM (2.1518) SPACER, BEAD SPACER, BEAD DAMPER SPROCKET, DRIVEN (52T) SPROCKET, DRIVEN (48T) SPROCKET, DRIVEN (50T) SPROCKET, DRIVEN (54T) BOLT NUT, SELFLOCKING WASHER, PLATE COLLAR, WHEEL
1 5ET5ET9 5GS9411018008 * * * 13 4XM2539400 3JE4XM5GS2545250 5GS2544850 5GS2545050 5PH90109081G5NY2538300
UR FOR CAN,ZAF UR FOR AUS,NZL
PULLER, CHAIN 1 PULLER, CHAIN 2 BOLT NUT AXLE, WHEEL NUT, SELFLOCKING WASHER, PLATE CHAIN.JOINT, CHAIN COVER, HUB DUST
20 5NY5NY5ET90201203U9Y58A5ET2536700
FIG. 31 REAR BRAKE CALIPER
DISC, REAR BRAKE 2 BOLT CALIPER ASSY, REAR 2.PISTON ASSY, CALIPER.CALIPER SEAL KIT.SUPPORT, PAD.BLEED SCREW KIT.BRAKE PAD KIT 2.SHIM, CALIPER.SHIM, CALIPER.INSULATOR, HEAT.PIN, PAD.PLUG PROTECTOR, DISK BRAKE BOLT, FLANGE PROTECTOR BOLT, FLANGE
1 5NY2582W90109065G5NY2580W5ETW5ETW5DH1UYW5GRW5DH5DH5GR8CR5DH5DH4GY9502706016
FIG. 32 STEERING HANDLE. CABLE
HANDLEBAR GRIP GRIP ASSY.GRIP (RIGHT).RING, LEAF CAP, GRIP UPPER CAP, GRIP LOWER SCREW, PAN HEAD COVER, CAP GRIP THROTTLE CABLE ASSY CABLE, CLUTCH COLLAR BOOT, CABLE
1 4XM4GY5BE4GY3Y5BE5BE5SF5SF5SF90387225N5HD2634200
FIG. 33 FRONT MASTER CYLINDER
HOSE, BRAKE 1 WASHER, PLATE BOLT, UNION MASTER CYLINDER SUB ASSY.CYLINDER KIT, MASTER.SCREW, FLAT HEAD.CAP, RESERVOIR.DIAPHRAGM, RESERVOIR.SEPARATOR ASSY.BOOT, MASTER CYLINDER LEVER 2 BOLT, LEVER NUT, FLANGE BRACKET, MASTER CYLINDER BOLT, FITTING COVER, HANDLE LEVER 1 CLAMP BOLT

1 5PH5NYW5NYW5MV56A8CR5NY5MV5MV2589F5MV5MV5NY9131706014

FIG. 34 STAND. FOOTREST

PEDAL, BRAKE BOLT ORING PIN, COTTER SPRING, TENSION PIN, CLEVIS WASHER, PLATE CLIP FOOTREST 1 FOOTREST 2 PIN, CLEVIS PIN, COTTER SPRING, TORSION SPRING, TORSION WASHER, PLATE STAND, SIDE SPRING, TENSION LINK, SIDE STAND BOLT WASHER, PLATE COLLAR WASHER, PLAIN NUT, U BRACKET, SIDE STAND BOLT, FLANGE
1 4XM5JG5ET5ET90508282B90508282B5BF5GS90201112U903871003G 24 5GS9502710020
FIG. 35 REAR MASTER CYLINDER
RR. MASTER CYLINDER ASSY.CYLINDER KIT, MASTER.ORING.CIRCLIP.JOINT.JOINT.NUT.TANK, RESERVOIR.CAP, RESERVOIR.SCREW, FLAT HEAD.DIAPHRAGM, RESERVOIR.CLIP.HOSE, RESERVOIR.COVER, DUST COVER 2 BOLT, BUTTON HEAD BOLT, FLANGE HOSE, BRAKE 2 BOLT, UNION WASHER, PLATE HOLDER, BRAKE HOSE 2 SCREW, PAN HEAD WASHER, LOCK
1 5JG2583V4SSW2VN4ML2582A3SP5BE5BE56A5BE3FV2589A5BE2117M5MV2VM5BE2584401

FIG. 36 GENERATOR

BASE ASSY ROTOR ASSY SCREW NUT WASHER, PLATE

1 5NG5NG90201101J1

FIG. 37 METER
TRIP METER COMP. TRIP METER COMP. DAMPER BRACKET, METER DAMPER 2 WASHER, PLATE CLIP KNOB, TRIP METER SCREW, PAN HEAD DAMPER BOLT, FLANGE SPEEDOMETER CABLE ASSY STAY 3 BOLT, BUTTON HEAD STAY, HEADLIGHT 2 BOLT, FLANGE

MILE (FOR GBR)

1 2HR83505G0 2HR83505F4V5NG1M11H2HR5BF5BF2317M5NG9502708012

FIG. 38 HEADLIGHT

HEADLIGHT UNIT ASSY.BULB (12V60/55W).COVER, SOCKET BODY ASSY BOLT, SPECIAL SCREW, ADJUSTING SPRING NUT, ADJUSTING SCREW, WITH WASHER BOLT, FLANGE GRAPHIC 1
1 5BF8G5BF5BF55U5BF8433E5BF5BF5BF2339E00

1 (H4)HALOGEN

FIG. 39 TAILLIGHT
TAILLIGHT UNIT ASSY.BULB, TAILLIGHT (12V21/5W).LENS, TAILLIGHT.SCREW, TAPPING.GASKET, TAIL LENS COLLAR WASHER, PLATE NUT, FLANGE GROMMET CLAMP SCREW, TAPPING PLATE,FITTING 3
1 5BF36Y4GY4GY90387065L5NG2167750
FIG. 40 HANDLE SWITCH. LEVER
HOLDER, LEVER 1 HOLDER, LEVER LOWER 1 LEVER 1 BOLT NUT, U BOLT BOLT, ADJUSTING BOLT, CABLE ADJUSTING COVER, HANDLE LEVER 1 SWITCH, HANDLE 1 SWITCH, HANDLE 1.SCREW, PAN HEAD LEVER, DECOMPRESSION COLLAR, LEVER 1 SCREW, BIND NUT, U HOLDER, LEVER UPPER 1 HOLDER, LEVER LOWER 1 BOLT COVER, DECOMPRESSION CABLE CLAMP

1 5HD38V5MV5HD5HD5HD5SF5NG5BE5BE38V9046429223

FIG. 41 ELECTRICAL 1

C.D.I. UNIT ASSY C.D.I. UNIT ASSY C.D.I. UNIT ASSY BAND IGNITION COIL ASSY BOLT PLUG CAP ASSY NEUTRAL SWITCH ASSY ORING SCREW, BINDING CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP WIRE, SUB LEAD VOLTAGE REGULATOR ASSY BOLT, WITH WASHER
1 5PH8554050 5PH8554060 5PH5NL4SR5BE5SF5PH5GS9011906039
FIG. 42 ALTERNATE (CHASSIS)
SPRING (K=4.4) SPRING (K=4.6) SPRING (K=4.8) SPRING (K=5.0) SPRING (K=5.2) SPRING (K=5.4) SPRING (K=5.6) SPRING (K=APPROX.4.6) SPRING (K=APPROX.4.8) SPRING (K=APPROX.5.0) SPRING (K=APPROX.5.2) SPRING (K=APPROX.5.4) SPRING (K=APPROX.5.6) SPRING, FRONT FORK (K=0.38) SPRING, FRONT FORK (K=0.39) SPRING, FRONT FORK (K=0.40) SPRING, FRONT FORK (K=0.41) SPRING, FRONT FORK (K=0.42) SPRING, FRONT FORK (K=0.43) SPRING, FRONT FORK (K=0.44) SPRING, FRONT FORK (K=0.45) SPRING, FRONT FORK (K=0.46) SPRING, FRONT FORK (K=0.47) SPRING (K=APPROX.0.40) SPRING (K=APPROX.0.41) SPRING (K=APPROX.0.42) SPRING (K=APPROX.0.43)
AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP
1 5DH2221270 5DH2221210 5DH2221220 5NG2221260 5DH2221240 5SF2221200 5DH2221260 5NG2221220 5ET2221200 5ET2221210 5ET2221230 5ET2221240 5NG4SS2314110 4SS2314120 4SS2314130 4SS2314140 4SS2314150 4SS2314160 4SS2314170 5BE23141L0 5BE2314100 5GR2314100 5ET2314120 5ET2314100 5ET2314130 5ET2314110
SPRING (K=APPROX.0.44) COLLAR 2

2 5ET4SS23364L0

NUMERICAL INDEX PART NO.
5NYW004100 4SSW004250 5MVW004500 5GRW004600 3JDW004700 5ETW004750 1UYW004850 4EWW005700 5ETW005750 5NYW258701 5NL1110210 4KG1111G00 5NL1113310 5NL1113410 5BE5BE1116700 5NL1118100 5NL1119100 5NL1119300 5NL1131100 5NL1135100 5JG1138700 5NL1140010 5NL1141200 5NL1142200 5NL1145400 5NL1145500 5NL1153100 5NL1153600 5NL1160300 5NL1163100 5NL1163300 5NL1165110 5NL1168100 5NL1211100 5NL1211200 5NL1211300 5NL1211400 5NL1211600 1HX1211700 1WG1211700 1HX1211800 1WG1211800 4SV1211900 4TV1211900 5NL1212100

GRID NO.

E 10 E 12 E 5 E 8 E 5 E 8 E 5 E 8 E 5 E 8 E 10 B 2 B 3 B 2 B 2 B 2 B 2 B 2 B 2 B 2 B 3 B 3 B 3 B 3 B 4 B 4 B 4 B 4 B 4 B 4 B 4 B 4 B 4 B 4 B 4 B 4 B 5 B 5 B 5 B 5 B 5 B 5 B 5 B 5 B 5 B 5 B 5 B 5
3GM1212600 3FV1215300 3FV1215310 3FV1215320 3FV1215330 3LN1215300 3LN1215310 3LN1215320 3LN1215330 1HX12168A0 1HX12168F0 1HX12168H1 1HX12168K1 1HX12168M1 1HX12168R1 1HX12168U1 1HX12168W1 1HX12168Y1 1HX1216800 1HX1216820 1HX1216840 1HX1216860 1HX1216880 1HX12169E0 1HX12169G0 1HX12169J0 1HX12169L0 1HX12169N0 1HX12169T0 1HX1216911 1HX1216931 1HX1216950 1HX1216970 1HX1216990 5PH1217000 5PH1218000 5BE1221000 4FM1221300 5BE1224100 5NL1225100 5NL1225200 5BE1228010 5NL1228300 5BE1229210 5PH1240A00 5NL1242200 5NL1243900 5DH1245100
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B 8 8

D B E E B F B D C C C D D D B E E B D D F E B F B D F D F E C E E D F D C B B C C C E D B C B C 10 7

9953010116

9502706025

9560705100 9560706100

CONTENTS

ENGINE

CYLINDER. B2 CRANKSHAFT. PISTON. B4 VALVE. B5 CAMSHAFT. CHAIN. B7 WATER PUMP. B8 RADIATOR. HOSE. B9 OIL PUMP. B10 OIL CLEANER. B12 INTAKE. B13 CARBURETOR. B15 EXHAUST. C6 CRANKCASE. C7 CRANKCASE COVER 1. C8 STARTER. C9 CLUTCH. C10 TRANSMISSION. C12 SHIFT CAM. FORK. C14 SHIFT SHAFT. C15 REAR BRAKE CALIPER. E8 STEERING HANDLE. CABLE. E9 FRONT MASTER CYLINDER. E10 STAND. FOOTREST. E11 REAR MASTER CYLINDER. E12 GENERATOR. E13 METER. E14 HEADLIGHT. E15 TAILLIGHT. F2 HANDLE SWITCH. LEVER. F3 ELECTRICAL 1. F4 ALTERNATE (CHASSIS). F5

NUMERICAL INDEX. M1

CHASSIS
FRAME. D2 FENDER. D4 SIDE COVER. D5 REAR ARM. D7 REAR SUSPENSION. D9 STEERING. D11 FRONT FORK. D12 FUEL TANK. D15 SEAT. E3 FRONT WHEEL. E4 FRONT BRAKE CALIPER. E5 REAR WHEEL. E6

WR250FP'02

(5PH8)

SOUTH AFRICA

2A5PH100E1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
5. Applicable colors of graphics are represented in the REMARKS as shown below. PART NO. 3J12424010 DESCRIPTION.GRAPHIC, FUEL TANK QTY REMARKS MXR for MXR 2N42411000X5.FUEL TANK COMP.
WR250FP(5PH5/5PH8),WR250F(5PH6)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART NO. 2FDESCRIPTION FRONT FLASHER LIGHT ASSY.BULB (6V18W) QTY REMARKS 1
6. Applicable Serial No. Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition.

1M18330960.REFLECTOR

MODEL LABEL
(1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to crossrefer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model LabelIndication (4) Model Code Production Code Number of Model Listed in This Parts Catalog

Model Code

Production Code No.

Country (destination)

Model Code 5PH8

Production Code No. 040

a b xxxx xxx x c
a: Model Type Code b: Production Code No. c: Colouring Type 4TW1010 A
(3) Model Label Affixing Location
(5) Colouring Information Model Code Colouring type code A 5PH8 Colour code 0538 Colour Name DEEP PURPLISH BLUE SOLID E Abbreviation DPBSE

REF. NO.

1 CYLINDER

5PH5 5PH6

PART NO.

DESCRIPTION

CYLINDER HEAD ASSY.GUIDE, INTAKE VALVE.GUIDE, EXHAUST VALVE.CIRCLIP.CIRCLIP.PIN, DOWEL.PIN, DOWEL.BOLT, FLANGE.PLUG, STRAIGHT SCREW BOLT, FLANGE GASKET BOLT, STUD BOLT, STUD NUT, FLANGE PLUG, SPARK (NGK CR8E)

REMARKS

1 5NL5NL5NLNGK-C8E-PK10

U R STD

NGK-C9E-PK10

PLUG, SPARK (NGK R CR9E)

16 5NL90201096J5NL5BE5BE9046714015
GASKET, CYLINDER HEAD 1 BOLT, FLANGE BOLT, FLANGE WASHER, PLATE COVER, CYLINDER HEAD 1 PIPE, BREATHER 2 PIPE, BREATHER 2 PIPE, BREATHER 1 CLIP
HOSE (L285) CLIP BOLT RUBBER, MOUNT 1 GASKET, HEAD COVER 1 CYLINDER 1 GASKET, CYLINDER NUT, FLANGE PIN, DOWEL BOLT, FLANGE CLAMP, HOSE 1
25 90445112K90109066F4KG1111G5NL5NL5NL5JG1138700

2 CRANKSHAFT. PISTON

CRANKSHAFT ASSY.CRANK 1.CRANK 2.PIN, CRANK 1.BEARING.ROD, CONNECTING BEARING GEAR, DRIVE SHAFT 1 BEARING KEY, WOODRUFF GEAR, BALANCE WT WEIGHT 1 SCREW WASHER, LOCK NUT BEARING PISTON (STD) PISTON RING SET (STD) PIN, PISTON CIRCLIP
1 5NL5NL5NL5NL5NL5NL5NL5NL5NL5NL5NL5NL9342016086

3 VALVE

VALVE, INTAKE VALVE, INTAKE 2 VALVE, EXHAUST SEAT, VALVE SPRING SEAT, VALVE SPRING 2 SEAL, VALVE STEM SEAL, VALVE STEM SPRING, VALVE INNER SPRING, VALVE OUTER RETAINER, VALVE SPRING COTTER, VALVE RETAINER, VALVE SPRING COTTER, VALVE PAD, ADJUSTING 2 (1.20) PAD, ADJUSTING 2 (1.25) PAD, ADJUSTING 2 (1.30) PAD, ADJUSTING 2 (1.35) PAD, ADJUSTING 2 (1.40) PAD, ADJUSTING 2 (1.45) PAD, ADJUSTING 2 (1.50) PAD, ADJUSTING 2 (1.55) PAD, ADJUSTING 2 (1.60) PAD, ADJUSTING 2 (1.65) PAD, ADJUSTING 2 (1.70) PAD, ADJUSTING 2 (1.75) PAD, ADJUSTING 2 (1.80) PAD, ADJUSTING 2 (1.85)

1 5NL5NL5NL5NL3GM4TV4SV5NL5NL1HX1HX1WG1WG1HX1216800 1HX1216820 1HX1216840 1HX1216860 1HX1216880 1HX12168A0 1HX12168F0 1HX12168H1 1HX12168K1 1HX12168M1 1HX12168R1 1HX12168U1 1HX12168W1 1HX12168Y1
5 UR UR UR UR UR UR UR UR UR UR UR UR UR UR
PAD, ADJUSTING 2 (1.90) PAD, ADJUSTING 2 (1.95) PAD, ADJUSTING 2 (2.00) PAD, ADJUSTING 2 (2.05) PAD, ADJUSTING 2 (2.10) PAD, ADJUSTING 2 (2.15) PAD, ADJUSTING 2 (2.20) PAD, ADJUSTING 2 (2.25) PAD, ADJUSTING 2 (2.30) PAD, ADJUSTING 2 (2.35) PAD, ADJUSTING 2 (2.40) LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE LIFTER, VALVE
UR UR UR UR UR UR UR UR UR UR UR UR BLACK UR YELLOW UR BLUE UR RED UR BLACK UR YELLOW UR BLUE UR RED
14 1HX1216911 1HX1216931 1HX1216950 1HX1216970 1HX1216990 1HX12169E0 1HX12169G0 1HX12169J0 1HX12169L0 1HX12169N0 1HX12169T3LN1215300 3LN1215310 3LN1215320 3LN3FV1215300 3FV1215310 3FV1215320 3FV1215330

4 CAMSHAFT. CHAIN

CAMSHAFT ASSY 1 CAMSHAFT ASSY 2 CIRCLIP CHAIN DAMPER, CHAIN 1 DAMPER, CHAIN 2 BOLT WASHER, PLATE GASKET, TENSIONER CASE TENSIONER ASSY, CAM CHAIN BOLT, FLANGE GUIDE, STOPPER 2 OIL SEAL DECOMPRESSION ASSY SPRING, TORSION GASKET BOLT BRACKET, DECOMPRESSION BOLT, FLANGE CABLE, DECOMPRESSION
1 5PH5PH5NL5NL4FM5BE5BE5BE90508162B5NL5BE1229210

5 WATER PUMP

GEAR, IMPELLER SHAFT WASHER, PLATE CIRCLIP IMPELLER, WATER PUMP WASHER, PLATE OIL SEAL OIL SEAL (SD 12225 HS) BEARING (B6001) COVER, HOUSING ORING PIN, DOWEL GASKET BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE

1 5NL5DH5NL5NL9502706012

6 RADIATOR. HOSE
RADIATOR ASSY RADIATOR ASSY CAP, RADIATOR CLIP GROMMET
1 5PH1240A5PH5HD9048015528

6 903870614M

COLLAR

UR FOR ZAF

9 5NL5SG5SG5SG5SG9582706010
BOLT, FLANGE WASHER, PLATE PIPE 1 ORING BOLT, FLANGE HOSE 1 HOSE 2 HOSE 3 HOSE 4 HOSE CLAMP ASSY HOSE CLAMP ASSY HOSE CLAMP ASSY BOLT, FLANGE 1 2

7 OIL PUMP

OIL PUMP ASSY PIN, DOWEL ROTOR ASSY 2 CIRCLIP PIN, DOWEL BOLT BOLT ORING PIN, DOWEL SHAFT, IDLE GEAR GEAR, OIL PUMP IDLE CIRCLIP WASHER, PLATE CIRCLIP HOUSING, STRAINER STRAINER, OIL BOLT, FLANGE HOSE, OIL 1 ORING PIN, DOWEL BOLT, FLANGE HOSE CLAMP ASSY PIPE, OIL 1 BOLT, FLANGE ORING PIN, DOWEL HOSE, OIL 2
1 5SG5NL5BE5NL5NL5NL5NL5NL5NL1346500

BOLT, FLANGE

28 9502706025

8 OIL CLEANER

ELEMENT ASSY, OIL CLEANER COVER, OIL ELEMENT ORING ORING BOLT BOLT, FLANGE BOLT, FLANGE PIPE, DELIVERY 1 BOLT, UNION GASKET BOLT, UNION GASKET PIPE, DELIVERY 2 ORING ORING ORING BOLT, FLANGE SPRING, COMPRESSION BALL SEAT, CHECK BALL

1 1UY5BE90109065G5NL5NL90501043E5831311300

9 INTAKE

JOINT, CARBURETOR 3 HOSE CLAMP ASSY HOSE CLAMP ASSY JOINT, AIR FILTER 1 BOLT ORING HOSE CLAMP ASSY COVER 1 BOLT AIR CLEANER CASE ASSY JOINT, AIR CLEANER 1 HOLDER, GUIDE PLATE NUT, U DUCT COVER, CLEANER CASE 1 SEAL SCREW, TAPPING ELEMENT, AIR CLEANER WASHER BOLT, WING GUIDE SCREW, OVAL FILLISTER STAY 1 RIVET, BLIND SEAL COVER, CLEANER CASE 1
1 5NL5JG1440F4FN5JG5JG5JG5JG3JD5MV5BF5BF1441A5BF4XM5BE5BF5BF5BE1441A10
COVER, CLEANER CASE 2 PIPE, DRAIN CLIP WASHER, PLATE NUT, SPRING BOLT, FLANGE COVER 1
28 5BE1441E5BF1443E5JG1441700

FIG. 10 CARBURETOR

1 5PH5JG5JG5JG5JG3TJ5JG4FN1499700
CARBURETOR ASSY 1.GASKET.BOLT.BOLT.BOLT.WASHER, PLATE.WASHER.SCREW, ADJUST.VALVE, VACUUM CONTROL.ROLLER.VALVE, NEEDLE.SEAL 1 1

13 5NL14916EP

.NEEDLE (#OBELP)

5NL14916EM 5NL14916EN

.NEEDLE (#OBELM).NEEDLE (#OBELN)
5NL14916ER 5NL14916ES 5NL14916EL 5NL14916E3TJ5JG1452100
.NEEDLE (#OBELR).NEEDLE (#OBELS).NEEDLE (#OBELL).NEEDLE (#OBELQ).CLIP.SCREW, ADJUST

AP AP AP AP

.SPRING.COLLAR

16 5JG5JG5JG1494700

.NOZZLE, MAIN
19 4MX1494341 4MX1494343 4MX1494394 4MX1494344 4MX1494395 4MX1494345 4MX1494340 4MX1494391 4MX1494341 4MX1494392 4MX1494393 4MX1494390 4MX3TJ4MX1494803 4MX1494802 4MX1494804 4MX1494805 4MX1494806 4MX1494807 4MX3TJ1494F16
.JET, MAIN (#170).JET, MAIN (#180).JET, MAIN (#182).JET, MAIN (#185).JET, MAIN (#188).JET, MAIN (#190).JET, MAIN (#165).JET, MAIN (#168).JET, MAIN (#170).JET, MAIN (#172).JET, MAIN (#178).JET, MAIN (#162).JET, MAIN (#175).JET (#200).JET, SLOW (#40).JET, SLOW (#38).JET, SLOW (#42).JET, SLOW (#45).JET, SLOW (#48).JET, SLOW (#50).JET, SLOW (#35).JET (#72) 1 1

STD AP AP AP AP AP

AP AP AP
STD AP AP AP AP AP AP STD
.JET (#62).JET (#65).JET (#68).JET (#70).JET (#75).JET (#78).JET (#80).JET (#82).JET (#75)

AP AP AP AP AP AP AP AP

22 3TJ1494F12 3TJ1494F13 3TJ1494F14 3TJ1494F15 3TJ1494F17 3TJ1494F18 3TJ1494F19 3TJ1494F7A5NL5BE5BE4SR5JG3TJ5JG1494076 5JG1494016 5JG1494017 5JG3TJ3TJ6H5JG5JG5JG3TJ1432540
.PILOT SCREW SET.NEEDLE VALVE SET.SCREW.FLOAT.PIN, FLOAT ARM.GASKET, FLOAT CHAMBER.COVER 1.DIAPHRAGM ASSY.DIAPHRAGM ASSY.DIAPHRAGM ASSY.DIAPHRAGM ASSY.GASKET.SPRING, DIAPHRAGM.ORING.PLUNGER, STARTER.PLUNGER, STARTER.ROD, STARTER.SCREW, PAN HEAD

STD AP AP AP

.SCREW, THROTTLE.WASHER, PLATE.SPRING, THROTTLE STOP.THROTTLE SENSOR ASSY.COLLAR.ORING.WASHER.SCREW.ORING.PLUG, SCREW.CLIP.PLATE.PIPE COMP.PIPE.HOSE.PLATE.SCREW.SPRING, ADJUST SCREW.SCREW.SCREW.JET (#60).JET (#90).JET (#105).JET (#35).JET (#40).JET (#50).JET (#70)
39 5JG4FN5JG5BE5BE4YR4YR4MX4MX3TJ5BE5NL5JG5JG5JG5JG5JG5GS1459100 5NL4JT1494F11 4JT1494F23 4JT1494F28 4JT1494F01 4JT1494F03 4JT1494F07 4JT1494F15

STD AP AP AP AP

.JET (#80).JET (#90).JET (#75).JET (#60).JET(#110).JET(#120).JET (#85).JET (#95).JET (#115).JET (#125).JET (#135)
58 4JT1494F19 4JT1494F23 4JT1494F17 4JT1494F11 4JT1494F29 4JT1494F31 4JT1494F21 4JT1494F25 4JT1494F30 4JT1494F32 4JT1494F5GS5GS5GS3TJ1419140

AP AP AP AP AP

.DIAPHRAGM ASSY.COVER, DIAPHRAGM.SPRING, DIAPHRAGM.PLUG, DRAIN

FIG. 11 EXHAUST

PIPE, EXHAUST 1 PROTECTOR, EXHAUST PIPE WASHER, PROTECTOR SCREW, BIND WASHER, WAVE GASKET, EXHAUST PIPE BOLT

1 5NL5NL4BD5NL9131708020

8 5PHNOT APPLICABLE

MUFFLER ASSY 1

10 5PH22WNOT APPLICABLE
.GASKET, MUFFLER.DAMPER, LOCATING 1

13 5BE9581708014

BAND, SILENCER BOLT, FLANGE

FIG. 12 CRANKCASE

CRANKCASE ASSY PIN, DOWEL BOLT BOLT BOLT BOLT, FLANGE GASKET HOLDER, CLUTCH CABLE COVER, CRANKCASE 2 SCREW, PAN HEAD GUIDE, CHAIN PLATE, BEARING COVER SCREW PLATE, BEARING COVER BOLT, FLANGE PLATE, BEARING COVER SCREW PLATE, STOPPER 2 BOLT, FLANGE ORING PIN, DOWEL COLLAR PIN, DOWEL CLAMP
1 5SG5NL5BE5NL5BE5NL4JT5DH9046510013
FIG. 13 CRANKCASE COVER 1
COVER, CRANKCASE 1 PLUG, STRAIGHT SCREW ORING PLUG, STRAIGHT SCREW ORING GASKET, CRANKCASE COVER 1 PIN, DOWEL BOLT, FLANGE BOLT, FLANGE COVER, CRANKCASE 3 OIL SEAL WASHER, PLATE (1.0T) CIRCLIP GASKET, CRANKCASE COVER 3 PIN, DOWEL BOLT, FLANGE PIPE, WATER ORING COVER 1 BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE PIN, DOWEL GASKET 1 CLAMP
1 5NL5NL5NL5NL5NL5NL90105065A5NL9046508029

FIG. 14 STARTER

KICK SHAFT ASSY.GEAR, KICK.WASHER, PLATE (0.5T).CIRCLIP.WHEEL, RATCHET.SPRING, COMPRESSION.WASHER, PLATE.CIRCLIP.SPRING, TORSION.GUIDE, SPRING WASHER, PLATE STOPPER WASHER, LOCK BOLT OIL SEAL GEAR, KICK IDLE WASHER, PLATE CIRCLIP KICK CRANK ASSY.BOSS, KICK CRANK.SPRING, COMPRESSION.BALL.SCREW, COUNTERSUNK.ORING WASHER, PLATE BOLT
1 5NL5NL4GY90201167P5NL90201162H5SG5NL90201177G5NL5NL90109082G0

FIG. 15 CLUTCH

GEAR, PRIMARY DRIVE WASHER, LOCK NUT PRIMARY DRIVEN GEAR COMP. PLATE, THRUST 1 BOSS, CLUTCH PLATE, FRICTION PLATE, CLUTCH 2 PLATE, PRESSURE 1 SPRING, COMPRESSION SCREW, WITH WASHER PLATE, FRICTION PLATE, SEAT SPRING, CLUTCH BOSS PLATE, CLUTCH 2 WASHER, LOCK NUT ROD, PUSH 1 BEARING WASHER, PLATE CIRCLIP BALL ROD, PUSH 2 PUSH LEVER COMP. BEARING OIL SEAL PLATE, SEAT

1 5NL5NL5NL5NL5DH5NL5HD90501220A3XJ5NL5NL5NL5NL90201080H5NL5JG4JT1638400
BOLT, FLANGE SPRING, TORSION

29 90508142B5

FIG. 16 TRANSMISSION
AXLE, MAIN BEARING GEAR,5TH PINION (27T) WASHER CIRCLIP GEAR,3RD PINION (21T) GEAR,4TH PINION (24T) COLLAR GEAR, 2ND PINION (16T) BEARING BEARING AXLE, DRIVE GEAR, 2ND WHEEL (28T) WASHER CIRCLIP GEAR,4TH WHEEL (25T) GEAR,3RD WHEEL (28T) WASHER CIRCLIP GEAR,5TH WHEEL (22T) GEAR,1ST WHEEL (31T) BEARING ORING COLLAR OIL SEAL SPROCKET, DRIVE (13T) SPROCKET, DRIVE (14T)
1 5PH5PH5PH5PH5NL5NL5NL5PH5PH5PH5PH93210196A9383B13218 9383B14222

1 STD AP

WASHER, LOCK NUT PLATE, COVER BOLT, FLANGE

29 5NL9010506553

FIG. 17 SHIFT CAM. FORK
CAM, SHIFT BEARING SPRING, COMPRESSION POINT, NEUTRAL FORK, SHIFT 1 FORK, SHIFT 2 FORK, SHIFT 3 STOPPER LEVER ASSY SPRING, TORSION BOLT
1 5NL4BA5NL5NL5NL3XK90109063F8

FIG. 18 SHIFT SHAFT

SEGMENT PIN, SHIFT
1 4EW3XJ5BE5LP90501052G3XJ3XJ3XJ5NL90387124F90508291A5NL9502706020
GUIDE, SHIFT BOLT LEVER, SHIFT 2 SPRING, COMPRESSION PIN, PAWL PAWL, SHIFTER ROLLER, SHIFT LEVER SHIFT SHAFT ASSY COLLAR SPRING, TORSION PIN, DOWEL OIL SEAL SHIFT PEDAL ASSY BOLT, FLANGE

FIG. 19 FRAME

FRONT FRAME COMP.NET, FILTER.GASKET.BOLT, FLANGE.GASKET REAR FRAME COMP. BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE BOLT, FLANGE NUT, SELFLOCKING BRACKET, REAR UPPER 1 BRACKET, REAR UPPER 1 BOLT, BUTTON HEAD WASHER, PLATE NUT, SELFLOCKING BOLT, FLANGE BOLT, FLANGE NUT, SELFLOCKING BOLT, FLANGE TENSIONER TENSIONER BEARING COLLAR BOLT, FLANGE NUT, FLANGE WASHER, PLATE PLUG
1 5PH2110150P5BE5NG2119000P5NL5NL90201086P3JD4EW90387086N90201086P9033818176
PROTECTOR, ENGINE PLUG, OIL LEVEL ORING GUARD, ENGINE 1 BOLT, FLANGE GUARD, ENGINE 1 CLAMP BOLT, FLANGE BOLT, WITH WASHER BOLT, FLANGE BOLT, ENGINE MOUNTING 1 BRACKET, FRONT LOWER 1 BRACKET, FRONT LOWER 1 WRENCH, HEXAGON BOX, SPARK PLUG
28 5NL5NL5NL2147A5NG2147A5NG5PH5NL5NL5ET5BE2814F00

FIG. 20 FENDER

FENDER, FRONT COLLAR BOLT, WITH WASHER EMBLEM, YAMAHA FENDER, REAR BOLT, FLANGE BOLT, WITH WASHER GROMMET NUT, SPRING COLLAR GUARD, FLAP BOLT, FLANGE COLLAR SCREW, TAPPING WASHER, PLATE EMBLEM 1 EMBLEM, YAMAHA

1 5HD3JD4ES2153E5BF903870701A 11 5BE5PH2163G4ES2153E01

FIG. 21 SIDE COVER

COVER, SIDE 1 BOLT, FLANGE BOLT, WITH WASHER EMBLEM 1 COVER, SIDE 2 INSULATOR, SIDE COVER SEAL 1 BOLT, FLANGE BOLT, WITH WASHER EMBLEM 1
1 5BF5JG5BF5NG2174A3FY5JG2178150

11 5JG5SF2173E5PH2172A10

COVER, SIDE 3 GRAPHIC 1 SCREW, WITH WASHER SCREW, WITH WASHER PANEL 1

U R FOR ZAF

16 5JG5SF2173F5PH2172A5MV2175C5MV2175C5GS26H26H2187400
COVER, SIDE 4 GRAPHIC 2 SCREW, WITH WASHER SCREW, WITH WASHER PANEL 1 TUNING FORK MARK TUNING FORK MARK TANK, RECOVERY CAP GASKET 1
BOLT, WITH WASHER CLAMP, HOSE TUBE, FLEXIBLE VINYL TUBE, FLEXIBLE CLIP CLAMP CLAMP CLAMP

27 5BF91A91A9046416039

FIG. 22 REAR ARM
REAR ARM COMP. SCREW, COUNTERSUNK PATCH BEARING OIL SEAL (DC 22288) BEARING OIL SEAL COLLAR COLLAR SEAL, GUARD BOLT WASHER, PLATE SUPPORT, CHAIN COVER, THRUST 1 BOLT, FLANGE NUT BOLT, FLANGE SHAFT, PIVOT NUT, SELFLOCKING WASHER, PLATE ARM, RELAY BEARING OIL SEAL COLLAR COLLAR COLLAR SHAFT 1
1 5NY5NY5MV5JG4XM4XM5NY90201160F5NY2217A90387167Y5NY2212100

SHAFT 2

28 5NY5NY2217F5NY2135F5HD2135F9924400200
WASHER, PLATE NUT, SELFLOCKING ROD, CONNECTING 1 BEARING OIL SEAL COVER COVER EMBLEM, YAMAHA

FIG. 23 REAR SUSPENSION

1 5PH2221080
SHOCK ABSORBER ASSY, REAR
2 5PH3SP3SP50923184L4JX5DH2318300
.DAMPER SUB ASSY.GUIDE, SPRING 3.SEAT, SPRING UPPER.CAP, AIR VALVE.BUSH, SHOCK ABSORBER LOWER.CIRCLIP 1 1
8 5DH5DH5MV5DH3JE4EW5MV5MV5MV5NY5NY2224100
.SPRING (K=4.8).GUIDE, SPRING 1.GUIDE, SPRING 2.COLLAR, DISTANCE.SEAL, DUST.SEAL, RING.BEARING.BUSH.COLLAR, DISTANCE.SEAL, DUST BOLT, FLANGE NUT, SELFLOCKING BOLT 1

NUT, SELFLOCKING

21 9018510060

FIG. 24 STEERING

BEARING BEARING
3 4EW5PH90201247L3SP5NG2831V4GY2832V4GY90201286K4DA9011905071
COVER, BALL RACE 2 NUT CROWN, HANDLE NUT WASHER, PLATE HOLDER, HANDLE UPPER BOLT, FLANGE BOLT, FLANGE STAY, HEAD LIGHT 1 STAY, HEAD LIGHT 2 GUIDE, CABLE BOLT, FLANGE WASHER, PLATE GUIDE, CABLE BOLT, WITH WASHER

FIG. 25 FRONT FORK

1 5PH5HD23136L5DH23120L5ET23171L5ET23125L4SS23146L5ET23145L4SS23153L5HD23144L5NG2317060
FRONT FORK ASSY (L.H).TUBE, OUTER (RIGHT).INNER TUBE COMP.2.PISTON, FRONT FORK.METAL, SLIDE 1.WASHER, OIL SEAL.OIL SEAL.RING, SNAP.SEAL, DUST.CYLINDER COMP., FRONT FORK 1 1

FOR ZAF

11 5PH2316A5NY23111L5DH23142L5HD23393L5MV23195L5DH23149L5DH23118L4SS23158L0
.VALVE COMP.BOLT, CAP.ORING.SEAT, SPRING UPPER.NUT, SPECIAL.RUBBER.WASHER, SPRING UPPER.SPACER.GASKET 1 1

20 4XM23141L3JD2312GL0

.SPRING, FRONT FORK (K=0.41).PLUG 1 1
22 5PH5HD23136L5BF23110L5ET23171L5ET23125L4SS23146L5ET23145L4SS23153L5HD23144L5NG2317060
FRONT FORK ASSY (R.H).TUBE, OUTER (RIGHT).INNER TUBE COMP.1.PISTON, FRONT FORK.METAL, SLIDE 1.WASHER, OIL SEAL.OIL SEAL.RING, SNAP.SEAL, DUST.CYLINDER COMP., FRONT FORK 1 1
32 5PH2316A5NY23111L5DH23142L5HD23393L5MV23195L5DH23149L5DH23118L4SS23158L0
41 4XM23141L3JD2312GL5SG5NY23346L0
.SPRING, FRONT FORK (K=0.41).PLUG UNDER BRACKET COMP. BOLT 8
PROTECTER GUIDE COMP., 2 PROTECTER GUIDE COMP., 1 BOLT 1 PROTECTER COMP., 2 PROTECTER COMP., 1 BOLT 2 GUIDE, CABLE EMBLEM, YAMAHA EMBLEM, YAMAHA
45 4SS2314GL5DH2314FL4SS23346L5BF2314J5DH2314H3SP23356L5HC2331E4XL2153A4XL2153A10

FIG. 26 FUEL TANK

1 5JG5MV3XJ24X3JD5SF4EW2412F4SS2GU3AJ4X3AJ2452300
FUEL TANK COMP. CAP ASSY HOSE PIPE JOINT ASSY HOSE HOLDER, DAMPER GROMMET BOLT, FLANGE BOLT, WITH WASHER WASHER, SPECIAL SCREW, BIND BAND, TANK FITTING 1 BRACKET, SEAT SCREW, FLAT HEAD DAMPER, LOCATING 1 FUEL COCK ASSY 1.SEAL, COCK.SCREW, PAN HEAD.ORING.VALVE PACKING 1

25 5BE2418200

HOSE (L195) CLIP WASHER, PLATE SCREW DAMPER, LOCATING 1

SEAL 1

26 3V62235800

27 5SF2424001

GRAPHIC SET

FIG. 27 SEAT

1 5SF2471000

SINGLE SEAT ASSY

2 5SF5BE9290706100
.COVER, SEAT.BRACKET, SEAT.BOLT.WASHER, SPRING 4

FIG. 28 FRONT WHEEL

HUB, FRONT BEARING SPACER, BEARING OIL SEAL RIM (1.6021) SPOKE SET, FRONT TYRE (80/10021 51M D739FA )

1 5NG5NY5NY*

TUBE (80/10021 TR4)

9 9430921161

BAND, RIM (7080/10021)
10 5SF5BE5NY5NG9017916672
SPACER, BEAD AXLE, WHEEL COLLAR, WHEEL GEAR UNIT ASSY NUT
FIG. 29 FRONT BRAKE CALIPER
DISC BRAKE ASSY SCREW CALIPER ASSY (LEFT).PISTON ASSY, CALIPER.CALIPER SEAL KIT.SUPPORT, PAD.BLEED SCREW KIT.BRAKE PAD KIT.PIN, PAD.PLUG.BOLT.PIN, SLIDE BOLT, FLANGE COVER, HOSE BOLT, FLANGE BOLT, FLANGE HOLDER, BRAKE HOSE 1 WASHER

1 5MV2581T5MV2580T4EWW3JDW5DH1UYW5MVW5DH5DH3SP3SP5DH2314E5DH9290708200

FIG. 30 REAR WHEEL

HUB, REAR SPACER, BEARING BEARING BEARING OIL SEAL OIL SEAL CIRCLIP RIM (1.8518)

1 5ET5ET9441818006

9 5GS*
SPOKE SET, REAR TYRE (100/10018 59M D739)

TUBE (100/10018)

12 9430918146

BAND, RIM (110/10018)

13 4XM2539400

SPACER, BEAD

14 4XM5GS2545250 5GS2544850 5GS2545050 5PH90109081G5NY2538300
DAMPER SPROCKET, DRIVEN (52T) SPROCKET, DRIVEN (48T) SPROCKET, DRIVEN (50T) SPROCKET, DRIVEN (54T) BOLT NUT, SELFLOCKING WASHER, PLATE COLLAR, WHEEL

2 STD AP AP AP

PULLER, CHAIN 1 PULLER, CHAIN 2 BOLT NUT AXLE, WHEEL NUT, SELFLOCKING WASHER, PLATE CHAIN.JOINT, CHAIN COVER, HUB DUST
20 5NY5NY5ET90201203U9Y58A5ET2536700
FIG. 31 REAR BRAKE CALIPER
DISC, REAR BRAKE 2 BOLT CALIPER ASSY, REAR 2.PISTON ASSY, CALIPER.CALIPER SEAL KIT.SUPPORT, PAD.BLEED SCREW KIT.BRAKE PAD KIT 2.SHIM, CALIPER.SHIM, CALIPER.INSULATOR, HEAT.PIN, PAD.PLUG PROTECTOR, DISK BRAKE BOLT, FLANGE PROTECTOR BOLT, FLANGE
1 5NY2582W90109065G5NY2580W5ETW5ETW5DH1UYW5GRW5DH5DH5GR8CR5DH5DH4GY9502706016
FIG. 32 STEERING HANDLE. CABLE
HANDLEBAR GRIP GRIP ASSY.GRIP (RIGHT).RING, LEAF CAP, GRIP UPPER CAP, GRIP LOWER SCREW, PAN HEAD COVER, CAP GRIP THROTTLE CABLE ASSY CABLE, CLUTCH COLLAR BOOT, CABLE
1 4XM4GY5BE4GY3Y5BE5BE5SF5SF5SF90387225N5HD2634200
FIG. 33 FRONT MASTER CYLINDER
HOSE, BRAKE 1 WASHER, PLATE BOLT, UNION MASTER CYLINDER SUB ASSY.CYLINDER KIT, MASTER.SCREW, FLAT HEAD.CAP, RESERVOIR.DIAPHRAGM, RESERVOIR.SEPARATOR ASSY.BOOT, MASTER CYLINDER LEVER 2 BOLT, LEVER NUT, FLANGE BRACKET, MASTER CYLINDER BOLT, FITTING COVER, HANDLE LEVER 1 CLAMP BOLT
1 5PH5NYW5NYW5MV56A8CR5NY5MV5MV2589F5MV5MV5NY9131706014

FIG. 34 STAND. FOOTREST

PEDAL, BRAKE BOLT ORING PIN, COTTER SPRING, TENSION PIN, CLEVIS WASHER, PLATE CLIP FOOTREST 1 FOOTREST 2 PIN, CLEVIS PIN, COTTER SPRING, TORSION SPRING, TORSION WASHER, PLATE STAND, SIDE SPRING, TENSION LINK, SIDE STAND BOLT WASHER, PLATE COLLAR WASHER, PLAIN NUT, U BRACKET, SIDE STAND BOLT, FLANGE
1 4XM5JG5ET5ET90508282B90508282B5BF5GS90201112U903871003G 24 5GS9502710020
FIG. 35 REAR MASTER CYLINDER
RR. MASTER CYLINDER ASSY.CYLINDER KIT, MASTER.ORING.CIRCLIP.JOINT.JOINT.NUT.TANK, RESERVOIR.CAP, RESERVOIR.SCREW, FLAT HEAD.DIAPHRAGM, RESERVOIR.CLIP.HOSE, RESERVOIR.COVER, DUST COVER 2 BOLT, BUTTON HEAD BOLT, FLANGE HOSE, BRAKE 2 BOLT, UNION WASHER, PLATE HOLDER, BRAKE HOSE 2 SCREW, PAN HEAD WASHER, LOCK

1 5JG2583V4SSW2VN4ML2582A3SP5BE5BE56A5BE3FV2589A5BE2117M5MV2VM5BE2584401

FIG. 36 GENERATOR

BASE ASSY ROTOR ASSY SCREW NUT WASHER, PLATE

1 5NG5NG90201101J1

FIG. 37 METER
1 2HR83505F4V5NG1M11H2HR5BF5BF2317M5NG9502708012
TRIP METER COMP. DAMPER BRACKET, METER DAMPER 2 WASHER, PLATE CLIP KNOB, TRIP METER SCREW, PAN HEAD DAMPER BOLT, FLANGE SPEEDOMETER CABLE ASSY STAY 3 BOLT, BUTTON HEAD STAY, HEADLIGHT 2 BOLT, FLANGE 1 2

FIG. 38 HEADLIGHT

HEADLIGHT UNIT ASSY.BULB (12V60/55W).COVER, SOCKET BODY ASSY BOLT, SPECIAL SCREW, ADJUSTING SPRING NUT, ADJUSTING SCREW, WITH WASHER BOLT, FLANGE GRAPHIC 1
1 5BF8G5BF5BF55U5BF8433E5BF5BF5BF2339E00

1 (H4)HALOGEN

FIG. 39 TAILLIGHT
TAILLIGHT UNIT ASSY.BULB, TAILLIGHT (12V21/5W).LENS, TAILLIGHT.SCREW, TAPPING.GASKET, TAIL LENS COLLAR WASHER, PLATE NUT, FLANGE GROMMET CLAMP SCREW, TAPPING PLATE,FITTING 3
1 5BF36Y4GY4GY90387065L5NG2167750
FIG. 40 HANDLE SWITCH. LEVER
HOLDER, LEVER 1 HOLDER, LEVER LOWER 1 LEVER 1 BOLT NUT, U BOLT BOLT, ADJUSTING BOLT, CABLE ADJUSTING COVER, HANDLE LEVER 1 SWITCH, HANDLE 1 SWITCH, HANDLE 1.SCREW, PAN HEAD LEVER, DECOMPRESSION COLLAR, LEVER 1 SCREW, BIND NUT, U HOLDER, LEVER UPPER 1 HOLDER, LEVER LOWER 1 BOLT COVER, DECOMPRESSION CABLE CLAMP
1 5HD38V5MV5HD5HD5HD5SF5NG5BE5BE38V9046429223

FIG. 41 ELECTRICAL 1

1 5PH5NL4SR5BE5SF5PH5GS9011906039
C.D.I. UNIT ASSY BAND IGNITION COIL ASSY BOLT PLUG CAP ASSY NEUTRAL SWITCH ASSY ORING SCREW, BINDING CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP WIRE, SUB LEAD VOLTAGE REGULATOR ASSY BOLT, WITH WASHER 1 2
FIG. 42 ALTERNATE (CHASSIS)
SPRING (K=4.4) SPRING (K=4.6) SPRING (K=4.8) SPRING (K=5.0) SPRING (K=5.2) SPRING (K=5.4) SPRING (K=5.6) SPRING (K=APPROX.4.6) SPRING (K=APPROX.4.8) SPRING (K=APPROX.5.0) SPRING (K=APPROX.5.2) SPRING (K=APPROX.5.4) SPRING (K=APPROX.5.6) SPRING, FRONT FORK (K=0.38) SPRING, FRONT FORK (K=0.39) SPRING, FRONT FORK (K=0.40) SPRING, FRONT FORK (K=0.41) SPRING, FRONT FORK (K=0.42) SPRING, FRONT FORK (K=0.43) SPRING, FRONT FORK (K=0.44) SPRING, FRONT FORK (K=0.45) SPRING, FRONT FORK (K=0.46) SPRING, FRONT FORK (K=0.47) SPRING (K=APPROX.0.40) SPRING (K=APPROX.0.41) SPRING (K=APPROX.0.42) SPRING (K=APPROX.0.43)
AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP
1 5DH2221270 5DH2221210 5DH2221220 5NG2221260 5DH2221240 5SF2221200 5DH2221260 5NG2221220 5ET2221200 5ET2221210 5ET2221230 5ET2221240 5NG4SS2314110 4SS2314120 4SS2314130 4SS2314140 4SS2314150 4SS2314160 4SS2314170 5BE23141L0 5BE2314100 5GR2314100 5ET2314120 5ET2314100 5ET2314130 5ET2314110

5MV8391200 5BE8391300 5MV8392200 5HD8395100 5NG8397650 5SF5BF8431000 8G98431400 5NG8431950 5BF8433E00 5BF8433000 5BF8433400 5BF8433500 55U8433700 5BF8439700 5BF8471000 36Y8471440 4GY8472300 4GY8473300 5PH8554050 5PH8554060 5PH8554080 5NL8554600 5NG8555050 5NG8556050 5JG8588500 9Y58A90105065A90109063F8
F F E F F F F E E E E E E E E E F F F F F F F F E E C E C C E E D B D C C C E D D E B B D D F C 3 14
9010906418 90109065G2 90109065G4 90109066F0 90109081G1 90109082G9018508169 9018510002
B B E B E C D B D D D F D D D D B B D C B E C E D C F E E D C D E B C D D E E E C C D B D D E D 6 2
9020106557 90201080H9020108512 90201086P8 90201096J9 90201101J9020110119 90201112U90201160F6 90201162H4 90201167P7 90201177G4 90201203U90201247L2 90201286K9033818176
D D D E B E F B D C E C E C B D B E E E E E B D C D C C C E C D D D B C B C C B C C C E E B B D 4 2
9038706009 903870614M 90387065L5 903870701A 90387086N4 903871003G 90387124F9038716007 90387167Y90387225N9044511002 90445112K0 90445114K9046413073 9046413077
B C C B D B F D D E C D D D D D C C C E B B E E B B B B D B C D D D D B D B B B B B B B F D F D 4 6
90501043E0 90501052G90501220A9050635473 90508142B5 90508162B90508282B8 90508282B9 90508291A91A2005130 91A9131706055
F F D F F C C F E B D D B E B B E F D B D B C C C C C E E C B C E E C C D D B B B D B E F B C C 7 7
9321019123 93210196A9321047675 9330060804
C C E E B C E E D E B E E C B B C C C E C D E E B D D D B B B B C E B C B E C C D C F C D D B D 12 2
9383B13218 9383B9430921161 9441621005
B C C E B C B E C E C B B D D C D D D C D C C C B B B C B B B B C C B B C B C C C E E E E E E E 4 4

9502706012

E E B E B B B B B C D E B B B B B D E D E C B B B B B B C B B C D B B D E E D D D D C E E B F F 3 3

9953010114

D B E E B F B D C C C D D D B E E B D D F E B F B D F D F E C E E D F D C B B C C C E D B C B C 10 7

9953010116

9502706025

9560705100 9560706100

CONTENTS

ENGINE

CYLINDER. B2 CRANKSHAFT. PISTON. B4 VALVE. B5 CAMSHAFT. CHAIN. B7 WATER PUMP. B8 RADIATOR. HOSE. B9 OIL PUMP. B10 OIL CLEANER. B12 INTAKE. B13 CARBURETOR. B15 EXHAUST. C6 CRANKCASE. C7 CRANKCASE COVER 1. C8 STARTER. C9 CLUTCH. C10 TRANSMISSION. C12 SHIFT CAM. FORK. C14 SHIFT SHAFT. C15 REAR BRAKE CALIPER. E8 STEERING HANDLE. CABLE. E9 FRONT MASTER CYLINDER. E10 STAND. FOOTREST. E11 REAR MASTER CYLINDER. E12 GENERATOR. E13 METER. E14 HEADLIGHT. E15 TAILLIGHT. F2 HANDLE SWITCH. LEVER. F3 ELECTRICAL 1. F4 ALTERNATE (CHASSIS). F5

CHASSIS

FRAME. D2 FENDER. D4 SIDE COVER. D5 REAR ARM. D7 REAR SUSPENSION. D9 STEERING. D11 FRONT FORK. D12 FUEL TANK. D15 SEAT. E3 FRONT WHEEL. E4 FRONT BRAKE CALIPER. E5 REAR WHEEL. E6