2004-2007 Yamaha TMax 500
Installation Instructions Parts List
Ignition module Installation Guide Velcro Strip Alcohol Swab
You can also download the Power Commander software and latest maps from our web site at: www.powercommander.com
The ignition MUST be turned OFF before installation! This module is intended to be used in conjunction with Power Commander 404-411
Before this module can be used the Power Commander may need to be updated.
(see included instructions)
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 6-59 www.powercommander.com 2004-2007 Yamaha TMax 500 - Ignition module - 1

1 Fig. A 2

Lift up the seat Remove both side panels on each side of the scooter (Fig. A)

Remove

3 Fig. B 4
Install the Ignition Module near the Power Commander using the supplied velcro. Remove the fuel tank cover

IM harness

Fig. C
Route the IM harness through the hole on the fuel tank cover following the Power Commander harness (Fig. C).

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2004-2007 Yamaha TMax 500 - Ignition module - 2

Fig. D

Route the crank pick-up connector harness to the left side of the scooter between the fuel tank and the storage compartment (Fig. D)

Unplug

Fig. E
Locate the 2 pin white crank pick-up connector (Fig. E). Unplug this connector. This connector is located on the left side of the scooter.

Fig. F

Connect the Ignition Module crank pick-up connectors in line with stock connectors (Fig. F)
2004-2007 Yamaha TMax 500 - Ignition module - 3

9 Fig. G

Route the Ignition Module coil connector harness to the front of the scooter following the Power Commander harness. Locate the coil on right side of the scooter (Fig. G)

Fig. H 14

Connect the Ignition Module Orange wires inline of the stock Orange wire and coil (Fig. H). Connect the Ignition Module RED wires inline of the stock Red/Black harness and coil (Fig. H). Attach the ground wire of the Ignition Module to the negative side of the battery. Plug the white 10 pin connector from the ignition module into the expansion port of the PCIII. Reinstall the bodywork.
2004-2007 Yamaha TMax 500 - Ignition module - 4

2004-2007 Yamaha Tmax 500
I n s ta l l a t i o n I n s t r u c t i o n s
Power Commander USB Cable CD-ROM Wire T ap

Parts List

Button Adjustment Display
Installation Guide Power Adapter Power Commander Decals Dynojet Decals Alcohol Swab Velcro

Faceplate Buttons

Expansion Port
The ignition MUST be turned OFF before installation!

USB Port

You can also download the Power from our web site at:
Commander software and latest maps www.powercommander.com
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
i404-411 2004-2007 Yamaha Tmax 500 - PCIII USB - 1

Connectors

Remove right-hand bodywork. Remove bodywork in front of seat. Look for green and black set of con-
nectors (Fig. A), and disconnect them. Connect the connectors with the

Fig. A

orange cables coming from the Power standard connectors. (Fig. B)
Commander, in line of the green set of
Connect the connectors with the yellow cables coming from the Power standard connectors. (Fig. B) Commander, in line of the black set of
Locate the Throttle Position Sensor on the right hand side of the scooter.

Stock Connectors

Disconnect the connector and connect the wire tap to the yellow wire. (Fig. Commander into this connector. It is C) Plug the gray wire from the Power recommended to seal this connection with dialectric grease or silicone.

Fig. B

PCIII Connectors
Lift up the seat, and guide the Power trunk.
Commander harness to the back of the
Attach the ground wire to the negative side of the battery.
Install the Power Commander in the velcro.
back of the trunk, using the supplied
Check the routing of wiring harness pinched in any way. Keep it away exhaust, etc.
so that the harness is not be kinked or from extreme heat sources such as the

Fig. C

Reinstall all the fairing parts.

Wire T ap

i404-411

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2004-2007 Yamaha Tmax 500 - PCIII USB - 2