LG DLG3788W
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DLE5977W/ DLG5988W DLE5977B / DLG5988B DLE3777W/ DLG3788W
P/No.: 3828EL3003A
PRODUCT FEATURES
OUTSTANDING PERFORMANCE
Not to mention unmatched big capacity, you can benefit from good time efficiency, quiet operation and energy saving system.
STAINLESS STEEL DRUM
Stainless steel drum doesnt have any rust by nature so that rust-free drum keeps clothes away from stain all time.
ARTISTIC DESIGN
Modern front panel look and big crystal-clear glass door make your house look stylish.
DIGITAL FABRIC CARE
Multi-level temperature control heater takes a better care on your valued clothes.
EASY OF USE
A whole selection of user-friendly functions always make you comfortable with dryer operation.
TABLE OF CONTENTS
PART1. SPECIFICATIONS.....3 PART2. IMPORTANT WARRANTY AND SAFETY INSTRUCTIONS...4-6 PART3. INITIAL STEPS FOR INSTALLING YOUR DRYER....7-12 PART4. ACCESSORIES INSTALLATION...13-14 PART5. ELECTRICAL REQUIREMENTS FOR ELECTRIC DRYER...15-18 PART6. ELECTRICAL REQUIREMENTS FOR GAS DRYERS...19 PART7. GAS REQUIREMENTS AND INSTRUCTIONS...20 PART8. EXHAUST REQUIREMENTS AND MAINTENANCE...21-22 PART9. OPERATING YOUR DRYER....23-28 PART10. TROUBLESHOOTING GUIDE....29-31 LG DRYER LIMITED WARRANTY....32
Part 1
SPECIFICATIONS
I Name I Power supply I Size I Dryer capacity I Weight
: Electric and Gas Dryer : Please refer to the rating label regarding detailed information. : 68.6X98.3X76.1(cm) : IEC 7.3cu.ft. : 126(Ibs)
Specifications are subject to change by manufacturer.
I ACCESSORIES
Dryer rack (1 each)
Stacking kit (1 each) Purchased Separately
Pedestal (1 each) Purchased Separately
See page 14 for how to use.
See page 26 for how to use.
See page 13 for how to use.
Part 2
IMPORTANT WARRANTY AND SAFETY INSTRUCTIONS
SEEKING WARRANTY ASSISTANCE
Warranty Service. The warranty for your dryer is printed the end of this manual. Warranty service is available by contacting your nearest LG Service Center and, for warranty period from the date of purchase, if this dryer is installed and operated according to the instructions in this manual, LG will repair or replace any of its mechanical or electrical parts if they are defective in material or workmanship.
WARNING!
For your safety, the recommendations in this manual must be followed. To reduce the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or death when using your appliance, follow basic precautions, including the following.
Warranty Restriction: If the dryer is subjected to other than private family use, all warranty coverage is effective for only 90 days. You will need the complete model and serial numbers when requesting information. We recommend that you staple your sales slip or cancelled check here, because proof of original purchase date is needed to obtain warranty service. Your dryers model and serial numbers are located on the Model and Serial Number Plate located on the front of the dryer behind the door. Use the space below to record the model number and serial number of your new LG dryer. Model No. Serial No. Date of Purchase Staple your receipt hear.
IMPORTANT SAFETY INSTRUCTIONS
to help reduce any risk of electric shock, fire, or other personal or property injury when using your dryer, please exercise care and follow basic safety precautions, including the following:
1) Read all instructions before using the appliance. 2) Do not dry articles that have come into contact with gasoline, dry-cleaning solvents, or other flammable or explosive substances, as they give off vapors that could ignite or explode. 3) Do not allow children to play on or in the appliance. Close supervision of children is necessary when using the appliance. 4) Before the appliance is removed from service or discarded, remove the door to the drying compartment. 5) Do not reach into the appliance if the drum is moving. 6) Do not install or store this appliance where it will be exposed to the weather. 7) Do not tamper with controls. 8) Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the user-maintenance instructions. 9) Do not use heat to dry articles containing foam rubber or similarly textured rubber-like materials. 10) Clean lint screen before or after each load. 11) Keep area around the exhaust opening and adjacent surrounding areas free from the accumulation of lint, dust, and dirt. 12) The interior of the appliance and exhaust duct should be cleaned periodically by qualified service personnel. 13) Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire. 14) Do not use fabric softners or products to eliminate static unless recommended by the manufacturer of the fabric softner or product.
SAVE THESE INSTRUCTIONS
GROUNDING INSTRUCTIONS This appliance must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. WARNING - Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance: if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance must be connected to a grounded metal, permanent wiring system or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light a match or cigarette, or turn on any gas or electrical appliance. Do not touch any electrical switches. Do not use any phone in your building. Clear the room, building or area of all occupants. Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions carefully. If you cannot reach your gas supplier, call the fire department.
! WARNING!
Keep flammable materials and vapors, such as gasoline, away from dryer. Place dryer at least 18 inches above the floor for a garage installation. Failure to do so can result in death, explosion or fire.
WARNING
California safe drinking water and toxic enforcement act
This act requires the governor of California to publish a list of substances known to the state to cause cancer, birth defects or other reproductive harm and requires businesses to warn customers of potential exposure to such substances. Gas appliances can cause minor exposure to four of these substances, namely benzene, carbon monoxide, formaldehyde and soot, caused primarily by the incomplete combustion of natural gas or LP fuels. Properly adjusted dryers will minimize combustion. Exposure to these substances can be minimized further by properly venting the dryer to the outdoors.
To reduce the risk of fire or explosion, electric shock, property damage, personal injury or death when using this appliance, please follow all instructions and information, including those in this manual and instructions and information provided by your gas supplier, including the following: Do not store or use any gasoline, dry-cleaning solvents any other flammable vapors or liquids in the area surrounding this appliance. Do not dry anything that has ever had anything flammable on it, even after washing. No washer can completely remove oil. Do not dry any articles that have ever had any kind of oil on them, including cooking oil. Articles containing foam, rubber, rubber-like materials, plastic or similar materials should be dried on a clothesline or by using an air cycle. Failure to follow these instructions can result in fire, death or serious injury. A qualified service person or company must perform installation and service of this appliance.
Part 3
INITIAL STEPS FOR INSTALLING YOUR DRYER
The following instructions will help guide you through the initial steps of setting up your dryer for use. Please note that every section of this manual provides important information regarding the preparation and use of your dryer, and it is important that you review this entire manual before proceeding with any installation or use. More detailed instructions concerning electrical connections, gas connections, and exhaust requirements are provided at other parts of this manual.
STEP 1 Positioning the Dryer.
Choose a location with a solid floor for your dryer. Place the dryer at least eighteen inches above the floor for a garage installation. After placing the dryer in the desired location, please confirm that the dryer has the required clearances through reference to the following information and manual sections on Exhaust Requirements and Maintenance. If you are installing your dryer in a manufactured or mobile home, please refer to STEP 9 below for additional instructions.
49.8 (126.4 cm) 38.7 (98.3 cm)
Certain minimum clearance are required above,behind, and to the sides of the dryer in the ever you install it any closer of other recessed area. Those required minimum clearances are set forth in the picture below. Please also keep the following instructions in mind when installing in a closet or recessed area: Consider allowing additional clearance for installation and servicing. Wall,door and flow molding may require additional clearance. Additional space of 1inch (2.5cm) is recommended an all sides in order to reduce noise transfer. Consider space needed for companion appliances. For closer installation, the picture below shows the minimum required ventilation openings for the door. A louvered door with comparable ventilation openings are also acceptable.
ventilation hole
27 (68.6 cm)
29.96 (76.1 cm)
<Closet door>
<Closet-Side view>
* Most installations require a minimum 5 1/2 in. (14 cm) clearance behind the dryer for the exhaust vent with elbow.
<Closet-Front view>
Once in position, adjust the leveling legs of the dryer until it is level from left to right and from front to back. The leveling legs must remain firmly on the floor and the dryer should not rock. The maximum slope of the dryer from left to right or from front to back should not exceed 2.5 cm (1 inch). If the dryer is not level, and if the slope exceeds 2.5 cm (1 inch), a load may not tumble properly and internal sensors may malfunction. Note: Other sections of this manual also provide important information concerning the placement of and clearances for your dryer. Please review this entire manual before proceeding with any installation.
STEP 2 Procedure for Reversing STEP 2: the Door
The door on your dryer can be installed to open either to the left or the right. Follow these procedures to reverse the direction in which your door opens:
I ALTERNATE EXHAUST DIRECTIONS
STEP 3 Connecting the Exhaust and Venting System.
In addition to the following warnings, please refer to manual section on Exhaust Requirements and Maintenance. IMPORTANT: To reduce the risk of fire, combustion, and gas accumulation, the dryer must be vented to the outdoors. Please follow the instructions (and all others in this manual) very carefully.
1. Remove a screw and exhaust duct.
2-1. Detach and remove a knockout at the
button, left or right side as desired. (Right Side Vent not available on Gas dryer) , , the order of work.
Do not use thin plastic or foil ducting. Use 4" (10.2 cm) diameter rigid or flexible metal duct (note: venting materials are not supplied with the dryer, and you should obtain the venting materials necessary for proper installation) Position the dryer where the exhaust duct is shorter as possible Clean old ducts before installing this dryer The male end of each section of exhaust duct must point away from the dryer Use fewer elbow joints as possible Use duct tape on all duct joints Insulate ductwork that runs through unheated areas in order to reduce condensation and lint build-up on pipe walls; and PLEASE BE AWARE THAT FAILURE TO EXHAUST THE DRYER CORRECTLY WILL VOID THE DRYERS WARRANTY.
2-2. Reconnect the another duct[11 in(28cm)]
to the blower housing, and attach the duct to the base. (Duct is a SVC part)
3-1. Pre-assemble 4" elbow with 4" duct.
Wrap duct tape around joint.
Use a heavy metal vent. Do not use a plastic vent. Do not use a metal foil vent. Failure to follow these instructions can result in death or fire. Clean old ducts before installing this dryer
3-2. Insert elbow duct assembly first through the
side opening and connect the elbow to the internal duct.
STEP 5 Electrical Plug Connections for Electric Dryer Only.
STEP 9 Additional Instructions for Installation of Your Dryer in a Manufactured or Mobile Home.
The following instructions are applicable to installations of the dryer in a manufactured or mobile home. Any installation in a manufactured or mobile home must comply with the Manufactured Home Construction and Safety Standards Title 24 CFR, Part 32-80 or Standard CAN/CSA0Z240 MH and local codes and ordinances. If you are uncertain whether your proposed installation will comply with these standards, please contact a service and installation professional for assistance.
The following instructions apply to any installation of the dryer in a manufactured or mobile home:
1) The gas dryer must be permanently attached to the floor. 2) The electrical connection for an electric dryer must be a 4-wire connection. More detailed information concerning the electrical connection is provided at the manual section entitled Electrical Requirements for Electric Dryer 3) To reduce the risk of combustion and fire, the dryer must be vented to the outside.
DO NOT connect exhaust ducts with metal screws or fasteners that extend into the duct.
DO NOT vent the exhaust duct under the manufactured or mobile home.
Part 4
ACESSORIES INSTALLATION
Stacking Kit Installation Instructions
To ensure safe and secure installation, please observe the instructions below.
Do not attempt installation with one person. Incorrect installation procedure can cause serious accidents and physical Injuries. The weight of the dryer and the height of installation makes the stacking procedure too risky for one person. This procedure should be performed by 2 or more experienced service personnel.
Secure stacking kit side bracket to the washer with a screw on the back of bracket. Repeat Steps 2, 3, 4 for the other side.
Place the dryer on top of the washer by fitting legs as shown in the picture. Avoid finger injuries - be careful not to pinch fingers between the washer and dryer. Slide washer slowly backwards to the stopper of kit.
Stacking kit
Place washer firmly on a stable, even and solid floor as product installation instructions describes in owners manual. Peel protective paper off the tape from the stacking kit side bracket.
Insert the front stacking kit. Push the front stacking kit back to the stoppers of side stacking kit.
Fit the stacking kit side bracket firmly to the side of top plate by attaching the doublefaced tape to top plate as picture shows. Screw both sides of the front kit.
Do not use stacking kit with a gas dryer in potentially unstable conditions like a mobile home.
Pedestal Installation Instructions
Part 5
ELECTRICAL REQUIREMENTS FOR ELECTRIC DRYERS
Following are additional instructions regarding electrical connections and requirements for electric dryers. ! Important Warning: To help prevent fire, electric shock, serious injury or death, the wiring and grounding must conform to the latest edition of the National Electrical Code, ANSI/NFPA 70 and all applicable local regulations. Please contact a qualified electrician to check your homes wiring and fuses to ensure that your home has adequate electrical power to operate the dryer.
120V/ 240V, 60 Hertz, 3-Wire Installation
Instructions for Grounding of your Electric Electric Dryer: a) Please note that the wiring diagram is provided inside the dryer control hood. b) This dryer must be connected to a grounded metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the dryer. c) The dryer has its own terminal block that must be connected to a separate branch, 60 Hertz, single phase circuit, AC (alternating current) circuit, fused at 30 Amperes (the circuit must be fused on both sides of the line). ELECTRICAL SERVICE FOR THE DRYER SHOULD BE OF MAXIMUM RATE VOLTAGE LISTED ON THE NAMEPLATE. DO NOT CONNECT DRYER TO 110, 115, OR 120 VOLT CIRCUIT. Heating elements are available for field installation in dryers which are to be connected to electrical service of different voltage than that listed on nameplate. d) If branch circuit to dryer is fifteen feet (4.50 m) or less in length, use U.L. (Underwriters Laboratories) listed No. 10 A.W.G. wire (copper wire only), or as required by local codes. If over fifteen feet (4.50 m), use U.L. (Underwriters Laboratories) listed No. 8 A.W.G. wire (copper wire only), or as required by local codes. Allow sufficient slack in wiring so dryer can be moved from its normal location when necessary.
e) The power cord (pigtail) connection between wall receptacle and dryer terminal block IS NOT supplied with dryer. Type of pigtail and gauge of wire must conform to local codes and with instructions mentioned on the following pages. f) The method of wiring the dryer is optional and subject to local code requirements. Refer to examples on next page. g) You must select the method by which to wire your dryer according to local code and ordinance requirements. Sample methods are included in the following pages.
Label all wires prior to disconnection when servicing the dryer, because wiring errors can cause serious injury to you and your dryer.
Review the following options to determine the appropriate electrical connection for your home: 4-wire receptacle (NEMA type14-30R)
Use the instructions at this section if your home has a 4-wire receptacle (NEMA type 14-30R) and you will be using a UL listed, 120/240 volt minimum, 30 amp, dryer power supply cord.
4-wire connection : Direct wire
Important : use 4-wire connection in the places such as mobile homes and areas where 3-wire connections is not available. Prepare minimum 5ft(1.52m) of length in order for dryer to be replaced. First, peel 5 inch (12.7cm) of covering material from end. Make a 5 inch of ground wire bared. After cutting 11/2 inch (3.8cm) from 3 other wires. peel insulation back 1inch (2.5cm). Make ends of 3 wires a hook shape.
3-wire receptacle (NEMA type10-30R)
Use the instructions at this section if your home has a 3-wire receptacle (NEMA type 10-30R) and you will be using a UL listed, 120/240 volt minimum, 30 amp, dryer power supply cord.
Then, put the hooked shape end of the wire under the screw of the terminal block(hooked end facing rightward) and pinch the hook together and screw tightly.
4-wire direct
If this type is available at your home. you will be connecting to a fused disconnect or circuit breaker box
3-wire direct
1. Connect neutral wire(white) of power cord to center terminal block screw. 2. Connect red and black wire to the left and right terminal block screws. 3. Connect ground wire(green) of power cord to external ground screw and move neutral ground wire of appliance and connect it to center screw. 4. Make sure that the strain relief screw is tightened. and be sure that all terminal block nuts are on tight and power cord is in right position.
Option 1: 4-wire connection with a Power supply cord.
lf your local codes or ordinances do not allow the use of a 3 wire connection, or you are installing your dryer in a mobile home, you must use a 4wire connection.
3-wire connection : Direct wire
Important : use 3-wire connection in the places such as mobile homes and areas where 3-wire connections is not available. Prepare minimum 5ft(1.52m) of length in order for dryer to be replaced. First, peel 3 1/2 inch (8.9cm) of covering material from end and bare 1 inch from the ends.
1. Connect neutral wire(white) of power cord to center terminal block screw. 2. Connect red and black wire to the left and right terminal block screws. 3. Make sure that the strain relief screw is tightened and be sure that all terminal block nuts are on tight and power cord is in right position.
Option 3: Optional 3-wire connection.
If your local codes or ordinances do not allow the connection of a frame-grounding conductor to the neutral wire, use the instructions under this section.
Option 2: 3-Wire Connection with a Power Supply Cord
lf your local codes or ordinances permit the connection of a frame-grounding conductor to the neutral wire, use these instructions. If your local codes or ordinances do not allow the connection of a frame-grounding conductor to the neutral wire, use the instructions under Section 3: Optional 3-wire connection.
1. Connect neutral wire(white) of power cord to center terminal block screw. 2. Connect ground wire of appliance and neutral wire of power cord to center terminal block screw. 3. Connect red and black wire to the left and right terminal block screws. 4. Make sure that the strain relief screw is tightened. and be sure that all terminal block nuts are on tight and power cord is in right position. 5. Connect a independent ground wire from external ground connector to proper ground.
Part 6
ELECTRICAL REQUIREMENTS FOR GAS DRYERS
120 Volt, 60 Hertz, with 3-Prong Grounding Plug
Following are additional instructions regarding electrical connections and requirements for gas dryers. ! Important Warning: To help prevent fire, electric shock, serious injury or death, the wiring and grounding must conform to the latest edition of the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, and all applicable local regulations. Please contact a qualified electrician to check your homes wiring and fuses to ensure that your home has adequate electrical power to operate the dryer. Electrical Requirements for Your Dryer: a) Please note that the wiring diagram is provided inside the dryer control hood. Label all wires prior to disconnection when servicing the dryer, because wiring errors can cause serious injury to you and your dryer. b) Your dryer is designed to be used on a separate branch, polarized, three-wire, effectively grounded, 120 Volt, 60 Hertz, AC (alternating current) circuit protected by a 15 Ampere fuse, equivalent fusetron or circuit breaker. c) Use separately fused circuits for washers and dryers, and DO NOT operate a washer and a dryer on the same circuit.
DO NOT attempt any disassembly of the dryer, any disassembly requires the attention and tools of an authorized and qualified service person or company.
Use a new AGA or CSA approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 13 in. water column. Examples of a qualified person include licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire.
Part 8
EXHAUST REQUIREMENTS AND MAINTENANCE
Following are important instructions and information concerning the exhaust requirements for your dryer. ! Important Warning: To reduce the risk of fire, combustion, or accumulation of combustible gases, DO NOT exhaust dryer air into an enclosed and unventilated area, such as an attic, wall, ceiling, crawl space, chimney, gas vent, or concealed space of a building. To reduce the risk of fire, DO NOT exhaust the dryer with plastic or thin foil ducting.
Weather Hood Type Number of 90 Elbows Maximum length of 4 (10.2 cm) diameter rigid metal duct Maximum length of 4 (10.2 cm) diameter flexible metal duct
Recommended
65 feet (19.8 m) 55 feet (16.8 m) 47 feet (14.3 m) 36 feet (11.0 m) 28 feet (8.5 m)
45 feet (13.7 m) 35 feet (10.7 m) 30 feet (9.1 m) 25 feet (7.6 m) 20 feet (6.1 m)
4 (10.2 cm)
Use Only for Short Run Installations
55 feet (16.8 m) 47 feet (14.3 m) 41 feet (12.5 m) 30 feet (9.1 m) 22 feet (6.7 m)
35 feet (10.7 m) 27 feet (8.2 m) 21 feet (6.4 m) 17 feet (5.2 m) 15 feet (4.5m)
2-1/2 (6.35 cm)
NOTE : Deduct 6 feet (1.8 m) for each additional elbow. It is not recommended to use more than elbows.
Exhaust Requirements and Instructions: 1. Venting materials are not provided with the dryer and you should obtain the necessary venting materials locally. For example, the outer end of exhaust pipe must have a weather hood with hinged dampers to prevent back-draft when the dryer is not in use. 2. The exhaust duct must be four inches (10.2 cm) in diameter with no obstructions. The exhaust duct should be kept as short as possible. Make sure to clean any old ducts before installing your new dryer. 3. Rigid metal duct is recommended. Do not install flexible duct in concealed spaces. Non-combustible flexible metal duct is acceptable. Do not use plastic or thin foil ducting. 4. DO NOT use sheet metal screws on exhaust pipe joints or other fastening means which extend into the duct that could catch lint and reduce the efficiency of the exhaust system. Secure all joints with duct tape. 5. To maximize operating results, please observe the duct length limitations noted in the chart above.
Cleaning the Lint Screen 1. Clean the lint filter either before drying each load or after drying each load. Always make sure the lint filter is clean before starting a new load, because a clogged lint filter may increase drying times. 2. To clean, pull the lint screen straight up and roll any lint off the screen with your fingers. Do not rinse or wash screen to remove lint, because wet lint is hard to remove. Push the lint screen firmly back into place. 3. Always ensure the lint screen is firmly secured before running the dryer. Running the dryer with a loose lint screen may cause overheating and damage to the dryer and articles being dried. 4. Some articles may shed more lint than other towels (for example, towels made of synthetic fibers and natural fibers), causing the lint screen to become congested more quickly. Remove lint from the lint screen before and after drying these articles, such as new towels. 5. In the event lint falls off of the lint screen and into the dryer during removal, inspect the exhaust hood and remove any lint. 6. Laundry detergent and fabric softener residue can build up on the lint screen, causing longer drying times. The screen is likely blocked if lint falls off the screen. In order to prevent this type of build up, and help ensure proper operation of your dryer, clean the lint screen with a nylon brush every six months or, if necessary, more frequently. The lint filter can also be washed as follows: a) After rolling the lint off of the screen with your fingers, wet both sides of the screen with hot or warm water. b) Wet a nylon brush with hot water and liquid detergent and scrub the lint screen with the brush to remove the buildup of detergent and fabric softener. c) Repeat as necessary. d) After the residue has been removed, rinse screen with hot water. e) After drying the lint screen with a clean towel, firmly replace the lint screen in your dryer.
Exhaust and Dryer Maintenance
Disconnect the dryers electric power prior to any cleaning or maintenance. 1. After one year of use, the interior and complete exhaust system of the dryer should be examined and cleaned if necessary. 2. You should inspect and clean the exhaust duct at least yearly. 3. Check the weather hoods frequently to ensure the dampers are moving freely, that the dampers are not pushed in and that nothing has been set against the dampers. 4. A qualified service person or company should be used to perform this maintenance. 5. A Flexible Metal Vent Kit, available at extra cost, can be used to exhaust the dryer when it is placed in hard to reach places. This Kit comes in two pieces, one of which is attached to the dryer and the other is attached to the wall exhaust outlet. Following attachment of the two separate pieces to the dryer and the wall, the dryer may be returned to its final position, after which the two pieces themselves can be connected. 7. Ordinarily, the dryer drum will need no care. Wipe the exterior of the dryer as required, and always immediately wipe the exterior of the dryer in the event any detergent, bleach, or other washing products is spilled on the dryer, because these products may cause permanent damage to the exterior finish of the dryer. 8. Clean the control panel with a damp cloth as necessary. Warning: spray pre-wash products may damage the finish of the control panel. 9. Please clean the lint filter either before drying each load or after drying each load. 10. Always make sure the lint filter is clean before starting a new load, because a clogged lint filter may increase drying times. 11. Annually remove the lint filter and attach it to the vacuum duct. See item #2 above. 12. Please note that the wiring diagram is provided inside the dryer control hood. Label all wires prior to disconnection when servicing the dryer, because wiring errors can cause serious injury to you and your dryer.
Manual Cycles
Use Manual Cycles to select a specific amount of drying time and a drying temperature. When a Manual Cycle is selected, the ESTIMATED TIME REMAINING display shows the actual time remaining in your cycle. You can change the actual time in the cycle by pressing MORE TIME or LESS TIME. Speed Dry Use for small loads or loads that need a short drying time. Freshen Up Use this cycle to remove wrinkles from items, such as clothes packed in a suitcase or items wrinkled from being left in the dryer too long. Air Dry Use the Air Dry Modifier for items that require drying without heat such as rubber, plastic and heat-sensitive fabrics.
8. Modifiers 8. Modifiers
Use Modifiers to select temperatures for the Manual Cycles. Press TEMP. CONTROL until the desired temperature setting glows. Temperature modifiers cannot be used with the Sensor Dry Cycles.
Time Dry Use this cycle to complete drying if items are still damp after an Sensor Dry Cycle. Time dry is also useful for drying heavyweight and bulky items, such as bedspreads and work clothes. Manual Preset Cycle Settings Manual Dry Cycles Load Type SPEED DRY SMALL LOADS FRESHEN UP Remove Wrinkles AIR DRY Temp. Default Time* (Minutes) 30
High Medium High Air Dry
7. Options
You can customize your cycles by selecting options. Damp Dr y Beep When you select the damp dry beep option, a beep will alert you when your load is Approximately 80% dry. This notice will allow you to remove lightweight items that are dry or other items that you may wish to iron. WRINKLE CARE When you select the wrinkle free option, the dryer will periodically tumble for up to three hours after to the cycle has completed. This option helps to prevent the wrinkle that form when a load remains in the dryer after the cycle is completed. The wrinkle care option ends after the three hours when you push the wrinkle care option button on, when you open the dryer door When using Air Dr y This chart shows examples of items that can be dried using AIR DRY. Type of Load Foam rubber-pillows, padded bras, stuffed toys Plastic-Shower curtains, tableclothes Rubber-backed rugs Olefin, polypropylene, shear nylon Default Time* (Minutes) 20 - 30
20 - - - 20
* Reset cycle to complete drying, if needed.
Check to see that coverings are securely stitched. Shake and fluff pillows by hand periodically during the cycle. Dry item completely. Foam rubber pillows are slow to dry. NOTE: Air Dry is not available with Sensor Dry Cycles.
9. Rack Dry
NOTE: Check the lint screen and remove any lint accumulated from items dried on the rack. Suggested Items Temperature Suggested for Rack Drying Setting Time* (Minutes) Washable wool items Low Stuffed toys with cotton or polyester fiber filling Stuffed toys, foam rubber filled. Foam rubber pillows Athletic shoes 20
2.Clean the filter using one of following ways in cases. Run the fingers across the filter
I Clean the door and its opening 1. Wipe out the door opening. Otherwise, buildups of dirty and foreign objects will damage sealing of door.
Vacuum the lint filter
2. Clean the transparent glass door to keep inside view clear through the glass.
Wash the lint screen in warm,soapy water. Dry thoroughly and replace.
Part 10
TROUBLESHOOTING GUIDE
Troubleshooting Tips Save time and money! Review the charts on the following pages first and you may not need to call for service.
1.Problem:My Dryer Won t Start Question
Is the dryer plugged in? Is the fuse blown, or is the circuit breaker tripped?
What to Do
Confirm that the dryers plug is securely and completely pushed into the laundry rooms power outlet Check your homes or laundry rooms fuse box/circuit breaker box and replace the fuse or reset the circuit breaker. (IMPORTANT: electric dryers generally use two fuses or breakers.)
2.Problem:My Dryer Doesn t Heat Question
Is the fuse blown, or is the circuit breaker tripped?
If the fuse is blown or the circuit breaker tripped, the dryer might tumble but not heat. Check your homes or laundry rooms fuse box / circuit breaker box and replace the fuse or reset the circuit breaker. (IMPORTANT: electric dryers generally use two fuses or breakers.) Confirm that the house gas shutoff and the dryer gas shutoff are both fully open.
Is the gas supply or service blocked or off?
3.Problem:There are Greasy Spots on My Clothes Question
Did you follow the instructions on your fabric softener product? Are you drying clean and dirty clothes together? Were your clothes entirely clean?
Confirm and follow the instructions provided with your fabric softener product. Make sure to use your dryer to dry only clean items, because dirty items can soil clean clothes placed in the same load or later placed in the dryer drum. Stains on dried clothes are actually stains that werent cleansed during the washing process. Please review and confirm that you are following your washing instructions and that the clothes are being completely cleaned.

Website:http://www.LGservice.com [For U.S.A] www.lg.ca [For Canada]
ELECTRIC & GAS DRYER SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE.
MODEL : DLE5977W/DLG5988W DLE5977B/DLG5988B DLE3777W/DLG3788W
Feb. 2004 PRINTED IN KOREA
P/No.:3828EL3005A
IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
! WARNING !
To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light a match, or cigarette, or turn on any gas or electrical appliance. Do not touch any electrical switches. Do not use any phone in your building. Clear the room, building or area of all occupants. Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions carefully. If you cannot reach your gas supplier, call the fire department.
IMPORTANT
Electrostatic Discharge (ESD) Sensitive Electronics ESD problems are present everywhere. ESD may damage or weaken the electronic control assembly. The new control assembly may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress.
Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted metal in the appliance. - OR -
Touch your finger repeatedly to a green ground connection point or unpainted metal in the appliance.
Before removing the part from its package, touch the anti-static bag to a green ground connection point or unpainted metal in the appliance. Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only. When repackaging failed electronic control assembly in anti-static bag, observe above instructions.
CONTENTS
1. SPECIFICATIONS....4 2. FEATURES AND BENEFITS.... 5 3. INSTALLATION INSTRUCTIONS... 6 4. DRYER CYCLE PROCESS.... 12 5. COMPONENT TESTING INFORMATION...13 6. MOTOR DIAGRAM AND SCHEMATIC....16 7. CONTROL LAY - OUT....17 8. WIRING DIAGRAM...18 9. DIAGNOSTIC TEST....19 9-1. TEST 1 120VAC ELECTRICAL SUPPLY...20 9-2. TEST 2 THERMISTOR TEST --- MEASURE WITH POWER OFF..21 9-3. TEST 3 MOTOR TEST...22 9-4. TEST 4 MOISTURE SENSOR...23 9-5. TEST 5 DOOR SWITCH TEST...24 9-6. TEST 6 HEATER SWITCH TEST - ELECTRIC TYPE...25 9-7. TEST 7 GAS VALVE TEST - GAS TYPE...26 10. CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS)..27 11. DISASSEMBLY INSTRUCTIONS....29 12. EXPLODED VIEW....36 12-1. CONTROL PANEL & PLATE ASSEMBLY...36 12-2. CABINET & DOOR ASSEMBLY...37 12-3-1. DRUM & MOTOR ASSEMBLY : ELECTRIC TYPE...38 12-3-2. DRUM & MOTOR ASSEMBLY : GAS TYPE...39 13. REPLACEMENT PARTS LIST
SPECIFICATIONS
ITEM DLE5977W DLG5988W DLE5977B DLG5988B Black DLE3777W DLG3788W Blue White Painted Blue White REMARK
Color Material & Finishes Top Plate Door Trim POWER SUPPLY MOTOR ELECTRICITY CONSUMPTION HEATER LAMP GAS VALVE CONTROL TYPE DRUM CAPACITY Weight (lbs): Net / Gross No. of Programs No. of Dry Option No. of Temperature Controls No. of Dry Levels Audible End of Cycle Beeper Sensor Moisture Temperature Reversible Door Drum Dryer Rack Child Lock Interior Light Product (WXHXD) Packing (WXHXD)
Blue White
Porcelain Chromate + STS Deco
120V / 240V 60Hz (26A) 250W (4.5A) 5400W (22.5A) 15W (125mA) 13W (110mA) X 2 Electronic 7.3 cu.ft. 126 / 144
AC 120V AC 240V ( ELECTRIC TYPE) AC 120V AC 120V ( GAS TYPE)
High / Low / Off
Equipped Equipped Adopted Stainless Steel Equipped Equipped Equipped
Electro sensor Thermistor
27" x 42 3/4" x 28 1/3"
29 1/2" x 44 3/4" x 30 3/4"
FEATURES AND BENEFITS
DLE5977W/DLG5988W/DLE5977B/DLG5988B
DLE3777W/DLG3788W
INSTALLATION INSTRUCTIONS
Review the following options to determine the appropriate electrical connection for your home: 3-wire receptacle (NEMA type10-30R)
Use the instructions at this section if your home has a 3-wire receptacle (NEMA type 10-30R) and you will be using a UL listed, 120/240 volt minimum, 30 amp, dryer power supply cord.
4-wire connection : Direct wire
Important : The places where a 4-wire connection is needed are , for example, mobile homes and areas that local codes do not admit the use of 3-wire connections. At least, 5ft(1.52m) of extra length is required in order for dryer to be able to be moved. Peel 5 in (12.7cm) of external covering from end of cable, leaving bare ground wire at 5 in (12.7cm). Cut 11/2 in. (3.8cm) from 3 remaining wires. Peel insulation back 1in. (2.5cm). Shape ends of wires like a hook. 1" m)
(2. 5c
5" (12.7 cm) 31/2" (8.6 cm)
4-wire receptacle (NEMA type14-30R)
Use the instructions at this section if your home has a 4-wire receptacle (NEMA type 14-30R) and you will be using a UL listed, 120/240 volt minimum, 30 amp, dryer power supply cord.
5 (12.7 " cm)
5" (12.7 cm)
31/2" (8.6 cm)
3 wire direct
Then, put the hooked shape end of the wire under the screw of the terminal block(hooked end facing rightward) and pinch the hook together and screw tightly.
If this type is available at your home. you will be connecting to a fused disconnect or circuit breaker 1" ) 1" ) cm box cm 5 (2. (2.5 1.Take off center terminal block screw 2.Take off appliance neutral ground wire(white) from external ground connector screw. Fasten it under center, silver colored terminal block screw. 3.Connect ground wire(green) of power supply cable to external ground conductor screw. Tighten screw.
1" ) cm 2.5 (
3V2" ) (8.9 cm
4 wire direct
If this type is available at your home. you will be connecting to a fused disconnect or circuit breaker 1" m) box 5c (2.
a. b. c. d. e. f.
d e f c
External ground connector Green copper wire of power supply cord 3/4 in. (1.9cm) UL-listed strain relief Center silver-colored terminal block screw Neutral grounding wire(white) Neutral wire(white or center wire)
4. Put the hooked shape ends of the wire under the screw of the terminal block(hooked end facing rightward) and squeeze the hook together and screw tightly. 5. Put the hooked shaped ends of the other power supply cable wires under the outer terminal block screws(hooked end facing right) and squeeze the hooked ends together and screw tightly.
1. Take off center terminal block screw 2. Put the hooked end of the neutral wire(white) of power supply cable under the center screw of terminal block). Squeeze the hooked end together 3. Connect the hooked ends of the other power supply cable to the center screw of terminal block. 4. Screw strain relief tightly. 5. Place tab of terminal block cover into slot of dryer rear panel. Make sure cover with screw.
6. Tighten strain relief screws. 7. Place the tab of terminal block cover into slot of dryer rear panel. Make sure cover with screw.
3-wire connection : Direct wire
Important : The places wherea 4-wire connection is needed are mobile homes and areas that local codes do not admit the use of 3-wire connections. At least, 5ft(1.52m) of extra length is required for dryer to be able to move. Peel 5 in (12.7cm) of external covering from end of cable," leaving bare ground wire at 5 in (12.7cm). 3 (8.6 1/2 cm) (3.8cm) from 3 remaining wires. Strip Cut 1 in. insulation back 1in. (2.5cm). Shape ends of wires into a hook shape.
c b d a e
1" m) c
1" (2.5
a. b. c. d. e.
External ground connector Neutral grounding wire (white) Center silver-colored terminal block screw Neutral wire (white or center wire) 3/4 in. (1.9 cm) UL-listed strain relief
Option 1: 3-Wire Connection with a Power Supply Cord
lf your local codes or ordinances permit the connection of a frame-grounding conductor to the neutral wire, use these instructions. If your local codes or ordinances do not allow the connection of a frame-grounding conductor to the neutral wire, use the instructions under Section 3: Optional 3-wire connection.
a. b. c. d. e. f. g.
3-wire receptacle (NEMA type 10-30R) 3-wire plug Neutral prong Spade terminals with up turned ends 3/4 in. (1.9 cm) UL approved strain relief Ring terminals Neutral (white or center wire)
1. Loosen or remove center terminal block screw. 2. Connect neutral wire (white or center wire) of power supply cord to the center, silver colored terminal screw of the terminal block. Tighten screw.
3. Connect the other wires to outer terminal block screws. Tighten screws. 4. Tighten strain relief screws. 5. Insert tab of terminal block cover into slot of dryer rear panel. Secure cover with hold-down screw.
Option 2: 4-wire connection with a Power supply cord.
lf your local codes or ordinances do not allow the use of a 3 wire connection, or you are installing your dryer in a mobile home, you must use a 4wire connection.
4-wire receptable (NEMA type 14-30R) 4-pront plug Ground prong Neutral Prong Spade terminals with upturned ends 3/4 in. (1.9 cm) UL approved strain relief Ring terminals
External ground connector Green or bare copper wire of power supply cord 3/4 in. (1.9 cm) UL-listed strain relief Center silver-colored terminal block screw Neutral grounding wire (white) Neutral wire (white)
1. Remove center terminal block screw. 2. Remove appliance neutral ground wire (white) from external ground connector screw. Fasten it under the center, silver colored terminal block screw.
5. Connect the other wires to outer terminal block screws. Tighten screws. 6. Tighten strain relief screws. 7. Insert tab of terminal block cover into slot of dryer rear panel. Secure cover with hold-down screw.
a. External ground connector - Dotted line shows position of NEUTRAL ground wire before being moved to center terminal block screw Center silver-colored terminal block screw White wire of harness
3. Connect ground wire (green or bare) of power supply cable to external ground conductor screw. Tighten screw. 4. Connect neutral wire (white or center wire) of power supply cord to the center, silver colored terminal screw of the terminal block.
Option 3: Optional 3-wire connection.
If your local codes or ordinances do not allow the connection of a frame-grounding conductor to the neutral wire, use the instructions under this section.
1. Remove center terminal block screw. 2. Remove appliance neutral ground wire (white) from external ground connector screw. Connect appliance ground wire and the neutral wire (white or center wire) of power supply cord/cable under center, silver colored terminal block screw. Tighten screw. 3. Connect the other wires to outer terminal block screws. Tighten screws.
a. b. c. d.
External ground connector Neutral grounding wire (white) Neutral wire (white or center wire) Grounding path determined by a qualified electrician
4. Tighten strain relief screws. 5. Insert tab of terminal block cover into slot of dryer rear panel. Secure cover with hold-down screw. 6. Connect a separate copper ground wire from the external ground connector screw to an adequate ground.
3-2. Connect Gas Supply Pipe (Gas Dryer ONLY)
For further assistance, refer to section on Gas Requirements.
1. Make certain your dryer is equipped for use with the type of gas in your laundry room. Dryer is equipped at the factory for Natural Gas with a 3/8 N.P.T. gas connection. 2. Remove the shipping cap from the gas connection at the rear of the dryer. Make sure you do not damage the pipe thread when removing the cap. 3. Connect to gas supply pipe using a new flexible stainless steel connector. 4. Tighten all connections securely. Turn on gas and check all pipe connections (internal & external) for gas leaks with a non-corrosive leak detection fluid. 5. For L.P. (Liquefied Petroleum) gas connection, refer to section on Gas Requirements.
1 New Stainless Steel Flexible Connector - Use only if allowed by local codes (Use Design A.G.A. Certified Connector) 2 1/8 N.P.T. Pipe Plug (for checking inlet gas pressure) 3 Equipment Shut-Off Valve-Installed within 6 (1.8 m) of dryer
4 Black Iron Pipe Shorter than 20 (6.1 m) - Use 3/8 pipe Longer than 20 (6.1 m) - Use 1/2 pipe 5 3/8 N.P.T. Gas Connection
DRYER CYCLE PROCESS
Default Cycle Conditions of operation and termination Drying Cooling Wrinkle care Time
Temp- Dry Display erature Level time Electro- Temp- Default Tempsensor Control time Control**
HIGH (Normal) 54min Saturation 684C (5min) 475C MID (Normal) 55min Saturation 664C (5min) 475C HIGH MEDIUM (Normal) 41min Saturation 604C (5min) 475C
HEAVY DUTY COTTON/ TOWELS NORMAL PERM PRESS DELICATES ULTRA DELICATE SPEED DRY
Sensor Dry *
3Hr LOW LOW (Normal) 36min Saturation 523C (5min) 475C (Normal) 32min Saturation 523C (5min) 385C
ULTRA (Normal) 34min Saturation 453C (5min) 385C LOW (HIGH) (MID HIGH) 25min Saturation (705C) (5min) (475C) 20min 30min Saturation (665C) (5min) (475C) Saturation No heater N/A N/A Off Time: 6min 3Hr
Manual FRESHEN UP Dry **
AIR DRY
On Time: 10sec
Temperature Control for each cycle
Heater
* Sensor dry : Dry Level is set by users. ** Manual dry : Temperature control is set by users. Default settings can be adjusted by users.
COMPONENT TESTING INFORMATION
CAUTION When checking the Component, be sure to turn the power off, and do voltage discharge sufficiently.
Component Test Procedure Check result Remark
1. Thermal cut off
Check Top Marking : N130 2. Hi limit Thermostat (Auto reset)
Measure resistance of terminal If thermal fuse is open must Heater caseto terminal be replaced Safety 12F Electric type Open at 266 Resistance value (130 7C) Auto reset -31F (-35C) Continuity (250F ) < 1 Same shape as Outlet Thermostat. Measure resistance of terminal to terminal Open at 257 9F (125 5C) Close at 221 9F (105 5C) Measure resistance of terminal to terminal Open at 185 9F (85 5C) Close at 149 9F (65 5C) Same shape as Thermal cut off. Measure resistance of terminal to terminal Heater case Hi limit Electric type
Resistance value
Resistance value < 5 Blow housing Safety Electric type
3. Outlet Thermostat ( Auto reset)
Resistance value < 5
Check Top Marking : N85 4. Lamp holder
Resistance value : 80 ~ 100
5. Door switch
Measure resistance of the following terminal 1) Door switch knob : open Terminal : COM - NC (1-3) Terminal : COM - NO (1-2) 2) Door switch push : push Terminal : COM - NC (1-3) Terminal : COM - NO (1-2) Measure resistance of the following terminal : COM - NC
Resistance value < 1 Resistance value Resistance value Resistance value < 1 1. lever open Resistance value < 1 2. Lever push (close) Resistance value
The state that Knob is pressed is opposite to Open condition.
6. Idler switch
Component
7. Heater
Test Procedure
Measure resistance of the following terminal Terminal : 1 (COM) - 2 Terminal : 1 (COM) - 3 Terminal : 2 - 3 Measure resistance of terminal to terminal Temperature condition : 58F ~ (10~40C) 58F ~ 104F (10~40C)
Check result
Remark
Electric type
Resistance value : 10 Resistance value : 10 Resistance value : 20 Resistance value : 10 Heater case Hi limit Electric type
8. Thermistor
9. Motor
See Page 13
10. Gas valve
valve 1
Measure resistance of the following terminal Valve 1 terminal Valve 2 terminal
Gas type Resistance value : > 1.5kg ~ Resistance value : > 1.5~2.5kg
valve 2
11. Igniter
Measure resistance of terminal to terminal
Resistance value : 100~800 Gas type
12. Frame Detect
Measure resistance of terminal to terminal Open at 370F ((Maximum) Close at 320F
Gas type Resistance value Resistance value < 1
13. Outlet Thermostat (Auto reset)
Measure resistance of terminal to terminal Open at 203 7F (95 5C) Close at 158 9F (70 5C)
Gas type Gas funnel
Resistance value Continuity < 1
Check Top Marking : N95 13. Outlet Thermostat (Manual reset) Measure resistance of terminal to terminal Open at 212 12F (100 7C) Manual reset If thermal fuse is open must be replaced Resistance value Continuity < 1 Gas type Gas funnel
Check Top Marking : N100
MOTOR DIAGRAM AND SCHEMATIC
NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently.
Contact On / Off by Centrifugal Switch
STOP MODE (When Motor does not operate)
RUN MODE (Motor operates)
Centrifugal switch
Centrifugal switch (Pull Drive forward)
CONTROL LAY - OUT
PWB ASSEMBLY DISPLAY LAY-OUT
MODEL DISPLAY AS DIAGNOSTIC TEST
DLE5977W/B DLG5988W/B DLE3777W DLG3788W X X X X
OPTION PART
X X X X
X O X O
O O X X
LED DISPLAY
18:FO 19:FO 18:F1 19:F1
6871EC1115A 6871EC1115B 6871EC1115C 6871EC1115D
PWB ASSEMBLY LAY-OUT
WIRING DIAGRAM
ELECTRIC DRYER WIRING DIAGRAM
GAS DRYER WIRING DIAGRAM
DIAGNOSTIC TEST
1. This TEST should be used for Factory test /Service test. Do not use this DIAGNOSTIC TEST other than specified. 2. Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater, therefore do not activate it manually. (Do not press the door switch to operate the heater while the door is open )
ACTIVATING THE DIAGNOSTIC TEST MODE
1. Unit must be in Standby (unit plugged in, display off) 2. Press POWER while pressing MORE TIME, and LESS TIME simultaneously.
Pressing the START/PAUSE button
CHECKING ACTION
DISPLAY
CHECKING POINT
Wont power up Defective LED Thermistor open
REMARK
See test 1 Display : See page See test 2
Electric control & Temperature sensor
Thermistor close Motor runs See test 3
70 ~ 239 Displays Moisture Sensor Operation: Measured If moisture sensor is contacted with Moisture Value. damp cloth. The display number is below 180, in normal condition. ELECTRIC TYPE : Heater runs GAS TYPE : GAS Valve runs (Display the Temperature of Inside drum.)
See test 4
3 times
ELECTRIC TYPE Motor + Heater 1 (2700W) GAS TYPE Motor + Valve ELECTRIC TYPE Motor + Heater 1 +Heater 2 (5400W) GAS TYPE Motor Type Control Off
Current Temp.
Gas valve See test 7
Current Temp. (5 ~ 70)
4 times
Auto Off Door switch Lamp Press Start button 1 time and then open the door. Proceed again with the step 1(by pressing start 1 time), step 2(by pressing start 2 times), step 3(by pressing start 3 times) and step 4(by pressing start 4 times) in sequence. Press Start 2 times and then open the door. Proceed again from the step 1 all the way to the step 4. Press Start 3 times and then open the door Proceed with the step 1 and skip the step 2 and press step 3 twice and finish with step 4 by making sure the all the electric devices shut off in the end. See test 6
Motor & Heater Off + Lamp On + During check, Buzzer beeps seven times If the door is open.
Motor on & Heater During check, Off + Lamp Off If the door is closed.
70 ~ 239
Test 1 120VAC Electrical supply
Caution
When measuring power, be sure to wear insulated gloves, to and avoid an electric shock.
Trouble Symptom No power was applied to Controller. (LED, Display off) Measurement Condition With Dryer Power On; Connector linked to Controller.
Check the outlet, is the voltage 110V ~ 125V AC?
Check the fuse or circuit breaker.
Check if the voltage measured between Connector RD3- (Black) linked to the Controller and WH3- (White) is 110V ~ 125V?
Check if Power Cord is properly connected.
N(White) L (Black) L (Led)
Check if the Controller wire is disconnected. Check if Terminal Block and Power Cord are connected (Check Plug ). - Does Power Cord N( Natural) line match to Terminal Center N(Natural) line?
Reconnect the controller.
Replace controIler.
Test 2 Thermistor Test --- Measure with Power Off
Before measuring resistance, be sure to turn Power off, and do voltage discharge. (When discharging, contact the metal plug of Power cord with the Ground.) During Diagnostic Test, tE1 and tE2 Error occur. During operation, Heater would not turn off, or remains on. Difference between actual and sensed temperature is significant.
Trouble Symptom
Measurement Condition After turning Power off, measure the resistance.
Check if Control and 6Pin connector is properly connected. Replace Controller.
Take 6pin Connector from the Controller.
Check if resistance is in the range of Table 1 when measuring 6pin connector Pin YES (Blue wire) and Pin (Red wire) connected to Controller.
Check if resistance is in the range of Table 1 when measuring resistance between terminals after separating Harness From Thermistor assembly Connector.
Replace Thermistor.
Check Harness-linking connector. Table 1. Resistance for Thermistor Temperature.
Air TEMP.[F (C)] RES. [k] Air TEMP.[F (C)] RES. [k] Air TEMP.[F (C)] RES. [k]
50F (10C) 60F (16C) 70F (21C) 80F (27C) 18.0 14.2 11.7 9.3 90F (32C) 100F (38C) 110F (43C) 120F (49C) 7.7 6.2 5.2 4.3 130F (54C) 140F (60C) 150F (66C) 160F (71C) 2.9 3.0 2.5 2.2
Test 3 Motor test
Before measuring resistance, be sure to turn Power off, and do voltage discharge. (When discharging, contact the metal plug of Power cord with earth line.)
Trouble Symptom Drum will not rotate; No fan will function; No Heater will work. Measurement Condition Turn the Dryers Power Off, then measure resistance.
Replace Control. (Relay check) Check Controller connector. Check if Door flame presses door switch knob. Check Door Switch. Check Harness connection. Replace Control. (Relay check) Check Controller connector. Replace Outlet Thermostat. (Refer to Component) Check Idler Assembly. Drum Belt cuts off Drum Belt takes off from Motor Pulley. Replace Idler Switch.
Door switch Check (Refer to Component testing.)
Measure while Door is open. Check if resistance is 300~60 between WH3- (White wire) and RD3- (Black wire) Connector WH3, RD3 after taking WH3, RD3 out from Controller. Check Lamp. (When opening Lamp, replace then measure again.) Door switch Check(Refer to Component testing.)
Measure while Door is open. Check if resistance is below 1 between BL2- YES (Yellow wire) and WH3- (White wire) after taking Connector WH3, BL2 out from Controller.
Measure while Door is closed. Check if resistance is below 1 between BL2- NO (Yellow wire) and WH3- (White wire) after taking Connector WH3, BL2 out from Controller. Door switch Check (Refer to Component testing.)
Check Controller. Check Harness-linking connector.
Test 6 Heater switch test - Electric Type
Before measuring resistance, be sure to turn Power off, and do voltage discharge. (When discharging, contact the metal plug of Power cord with earth line.) While operating, Heating will not work.
Trouble Symptom Drying time takes longer.
1. Is resistance between Heater terminal and below 18 ~ 22? 2. Is resistance between Heater terminal and below 18 ~ 22? 3. Is resistance between Heater terminal and below 9 ~ 11?
Replace Heater.
Check if the value of measured resistance is below 1 between terminal TH2 (Safety Thermostat). NO
TH3 TH2
Replace TH2 (Safety Thermostat).
Check if the value of measured resistance is below NO 1 between terminal TH3 (HI-Limit Thermostat). Replace TH3 (HI-Limit Thermostat).
Check Motor. Check if the value of measured resistance is below 1 between terminal and at RUN condition.
Check Motor and replace it.
Check Controller. Check Harness-linking Connector.
Test 7 GAS Valve test - Gas Type
When measuring power, be sure to wear insulated gloves, to avoid electric shock.
Trouble Symptom Drying time takes longer. Measurement Condition With dryer power on
While operating, Heating will not work.
Power On & Start (Normal Cycle)
Valve 1
When measuring Valve 1 voltage, More than AC 90V?
Check thermostat Hi limit Safety
Igniter operates? (after 1 min, Igniter becomes reddish)
Igniter
Valve 2
Check Igniter & Frame detect
When measuring Valve 2 voltage, Value is more than AC 90V? (10 sec after Igniter off) Check Gas connection or Gas supply
When measuring terminal resistance on Valve 1, Valve 2, Value is more than1.5 ~ 2.5k? (Measure after Off )
Change Valve
Harness check Controller change
CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS)
After Natural Gas Setting, applying Propane Gas Orifice or wrong use of Natural Gas Orifice will result in fire. Conversion must be made by a qualified technician.
Warning
Initially, Natural Gas mode is
STEP 1 : VALVE SETTING
set. Propane Gas Orifice is on sale as a Service Part to authorized servicers only.
Full open
Change screw
STEP 2 : ORIFICE CHANGE
Remove 2 screws. Disassemble the pipe assembly. Replace Natural Gas orifice with Propane Gas orifice.
Gas type
Orifice P/No Marking
NCU PCU
Natural Gas 4948EL4001B Propane Gas 4948EL4002B
Orifice
Kit contents : Orifice (Dia. = 1.613mm, for Propane Gas) : Replace Label : Instruction sheet
GAS VALVE FLOW
START KEY PUSH VALVE 1 ON IGNITE ON
IGNITE TEMPERATURE ABOUT 370F
FRAME DETECT OPEN IGNITE OFF VALVE 2 ON
GAS IGNITION
FRAME DETECT CLOSE VALVE 2 OFF
DRYING
START VALVE 1 IGNITER FRAME DETECT VALVE 2 ON ON CLOSE OFF OFF OPEN ON GAS IGNITION
GAS VALVE STRUCTURE
DISASSEMBLY INSTRUCTIONS
Disassemble and repair the unit only after pulling out power plug from the outlet.
1. Remove 3 screws on the plate upper.
2. Push the top plate 3. Open the top plate
1. Remove 2 screw on the control panel frame.
2. Disconnect the connectors.
3. Pull the control panel assembly.
4. Remove 9 screws on the PWB(PCB)
assembly, display.
5. Remove 4 screws on the PWB(PCB)
assembly, main.
6. Disassemble the control panel assembly.
1. Open the top plate. 2. Open the control panel assembly. 3. Open the door assembly. 4. Remove 2 screws.
5. Remove 4 screws from upper side. 6. Disconnect the harness of door switch.
1. Open the top plate. 2. Remove Cover Cabinet. 3. Disconnect the door lamp and electro
sensor connector.
4. Remove 4 screws. 5. Disassemble the Tub Drum [Front].
1. Open the top plate. 2. Remove the Cover Cabinet and
Tub drum [front].
3. Disengage belt from motor and idler pulleys. 4. Carefully remove Drum out through front of dryer.
1. Open the door. 2. Remove the screw holding the drum lamp shield
in place.
3. Slide the shield up and remove. 4. Remove the bulb and replace with a 15 watt,
120 volt candelabra-base bulb.
5. Replace the lamp shield and screw.
1. Remove screw & exhaust duct.
PORTION A
2. Detach and remove the bottom, left or right side
knockout as desired.
3. Reconnect the new duct[11 in(28cm)] to the
DUCT TAPE
blower housing, and attach the duct to the base.
4. Pre-assemble 4" elbow with 4" duct.
Wrap duct tape around joint.
5. Insert duct assembly, elbow first, through the side
opening and connect the elbow to the dryer internal duct.
1. Remove the filter. 2. Remove 3 screws. 3. Pull the grill. 4. Disconnect electro sensor.
1. Open the top plate. 2. Remove the Cover Cabinet and Tub Drum [Front]. 3. Remove the Drum assembly. 4. Remove 2 screws and cover(Air guide). 5. Remove the bolt and washer. 6. Pull the fan. 7. Disconnect the motor clamp and motor.
1. Open the top plate. 2. Remove the Cover Cabinet and Tub Drum [Front]. 3. Remove the Drum assembly. 4. Remove 7 screws. 5. Pull the Tub Drum [Rear] towards the front.
1. Open the top plate. 2. Remove the Cover Cabinet. 3. Remove filter and 2 screws. 4. Pull the air duct towards the front.
1. Open the top plate. 2. Remove the Cover Cabinet and Tub Drum [Front]. 3. Remove the Drum assembly and Tub Drum [Rear]. 4. Disconnect Air duct from the Tub Drum [Front]. 5. Remove the roller from the Tub Drum [Front]
and Tub Drum [Rear].
EXPLODED VIEW
12-1. Control Panel & Plate Assembly
12-2. Cabinet & Door Assembly
A330 A600
12-3-1. Drum & Motor Assembly : Electric Type
F200 K400
K250 K310 K330 K221 K320 K340
K250 K550 K560 K610
F140 K510 K520 K640
F130 F110 K650
12-3-2. Drum & Motor Assembly : Gas type
K210 K250 K550 K560 K610
K510 M150 M160 M171 M170 M140 M110 M190 M180 M181 M230 M240 M220
M171 : Propane Gas orifice M170 : Natural Gas orifice
REPLACEMENT PARTS LIST
CAUTION : Before replacing any part of these components, read carefully the safety precautions in this manual. Note : S(Safety Parts), AL(Alternative parts)
L G M O D E L : T D - V 10050E, TD- V 10051E
S AL LOC A500 K610 K650 K640 K510 K520 K550 K560 K400 F200 K250 F110 F130 F140 A600 K100 K140 K120 K130 K210 K221 K250 K240 K320 K340 K330 K310 A390 A310 A330 A320 A400 A410 A460 A210 A110 A130 A120 A700 A800 DESCRIPTION CABINET ASSEMBLY MOTOR ASSEMBLY,WM PULLEY ASSEMBLY,MOTOR SWITCH,MICRO BLOWER ASSEMBLY HOUSING ASSEMBLY (MECH),BLOWER THERMISTOR ASSEMBLY THERMOSTAT ASSEMBLY TUB,DRUM[BACK] DUCT ASSEMBLY ROLLER ASSEMBLY HEATER ASSEMBLY THERMOSTAT ASSEMBLY THERMOSTAT ASSEMBLY HARNESS,PWB TUB ASSEMBLY,DRUM SEAL LIFTER BELT,POLY-V TUB,DRUM[FRONT] LAMP ASSEMBLY ROLLER ASSEMBLY DUCT ASSEMBLY COVER,GUIDE SENSOR GUIDE,FILTER FILTER ASSEMBLY,LINT FRAME ASSEMBLY COVER,CABINET SWITCH ASSEMBLY,DOOR LATCH ASSEMBLY DOOR ASSEMBLY LATCH,HOOK GASKET TOP PLATE ASSEMBLY PANEL,CONTROL PWB(PCB) ASSEMBLY,MAIN PWB(PCB) ASSEMBLY,DISPLAY RACK SIDE VENTING KIT MODEL P/N DLE5977W 3091EL0003A 4681EL1002A 4561EL3002A 3W40025D 5835EL1002A 3661EL1001C 6323EL2001B 6931EL3002A 3044EL0002B 5209EL1001C 4581EL3001A 5301EL1001E 6931EL3003D 6931EL3001E 6877EL1007A 3045EL1002C 4036EL3001A 4432EL1002B 4400EL2001A 3044EL1001A 6913EL3002C 4581EL3001A 5209EL1002A 3550EL1006B 6500EL3001A 4974EL1003B 5231EL1003B 3211EL1003A 3550EL0005A 6601EL3001A 4027EL1001A 3581EL0002A 4026EL3007A 4986EL2004A 3456ER0002D 3720EL0001A 6871EC1121A 6871EC1115A 3750EL1001B 383EEL9001B DLE3777W 3091EL0003A 4681EL1002A 4561EL3002A 3W40025D 5835EL1002A 3661EL1001C 6323EL2001B 6931EL3002A 3044EL0002B 5209EL1001C 4581EL3001A 5301EL1001E 6931EL3003D 6931EL3001E 6877EL1007A 3045EL1002C 4036EL3001A 4432EL1002B 4400EL2001A 3044EL1001A 6913EL3002C 4581EL3001A 5209EL1002A 3550EL1006B 6500EL3001A 4974EL1003B 5231EL1003B 3211EL1003A 3550EL0005A 6601EL3001A 4027EL1001A 3581EL0002D 4026EL3007A 4986EL2004A 3456ER0002E 3720EL0001A 6871EC1121E 6871EC1115C 3750EL1001B 383EEL9001B QTY 1 1
L G M O D E L : T D - V 10050G, TD- V 10051G
S AL LOC A500 K610 K650 K640 K510 K520 K550 K560 K400 F200 K250 M210 M230 M220 M240 M140 M150 M110 M190 M181 M170 M171 M180 M160 A600 K100 K140 K120 K130 K210 K221 K250 K240 K320 K340 K330 K310 A390 A310 A330 A320 A400 A410 A460 A210 A110 A130 A120 A700 A800 DESCRIPTION CABINET ASSEMBLY MOTOR ASSEMBLY,WM PULLEY ASSEMBLY,MOTOR SWITCH,MICRO BLOWER ASSEMBLY HOUSING ASSEMBLY (MECH),BLOWER THERMISTOR ASSEMBLY THERMOSTAT ASSEMBLY TUB,DRUM[BACK] DUCT ASSEMBLY ROLLER ASSEMBLY FUNNEL THERMOSTAT ASSEMBLY THERMOSTAT ASSEMBLY SENSOR ASSEMBLY GUIDE,BURNER PIPE ASSEMBLY VALVE ASSEMBLY,GAS PIPE ASSEMBLY SEAL ORIFICE(natural gas) ORIFICE(propane gas) CONNECTOR (MECH),PIPE IGNITER HARNESS,PWB TUB ASSEMBLY,DRUM SEAL LIFTER BELT,POLY-V TUB,DRUM[FRONT] LAMP ASSEMBLY ROLLER ASSEMBLY DUCT ASSEMBLY COVER,GUIDE SENSOR GUIDE,FILTER FILTER ASSEMBLY,LINT FRAME ASSEMBLY COVER,CABINET SWITCH ASSEMBLY,DOOR LATCH ASSEMBLY DOOR ASSEMBLY LATCH,HOOK GASKET TOP PLATE ASSEMBLY PANEL,CONTROL PWB(PCB) ASSEMBLY,MAIN PWB(PCB) ASSEMBLY,DISPLAY RACK SIDE VENTING KIT MODEL P/N DLG5988W 3091EL0003B 4681EL1002A 4561EL3002A 3W40025D 5835EL1002A 3661EL1001C 6323EL2001B 6931EL3002A 3044EL0002B 5209EL1001D 4581EL3001A 3016EL1001A 6931EL3003C 6931EL3004B 6501EL3001A 4974EL1001A 5201EL3001A 5221EL2002A 5201EL2001A 4036EL3002A 4948EL4001B 4948EL4002B 4932EL4001A 5318EL3001A 6877EL1008A 3045EL1002C 4036EL3001A 4432EL1002B 4400EL2001A 3044EL1001B 6913EL3002C 4581EL3001A 5209EL1002A 3550EL1006B 6500EL3001A 4974EL1003B 5231EL1003B 3211EL1003A 3550EL0005A 6601EL3001A 4027EL1001A 3581EL0002A 4026EL3007A 4986EL2004A 3457ER1006D 3720EL0001A 6871EC1121B 6871EC1115B 3750EL1001B 383EEL9001B DLG3788W 3091EL0003B 4681EL1002A 4561EL3002A 3W40025D 5835EL1002A 3661EL1001C 6323EL2001B 6931EL3002A 3044EL0002B 5209EL1001D 4581EL3001A 3016EL1001A 6931EL3003C 6931EL3004B 6501EL3001A 4974EL1001A 5201EL3001A 5221EL2002A 5201EL2001A 4036EL3002A 4948EL4001B 4948EL4002B 4932EL4001A 5318EL3001A 6877EL1008A 3045EL1002C 4036EL3001A 4432EL1002B 4400EL2001A 3044EL1001B 6913EL3002C 4581EL3001A 5209EL1002A 3550EL1006B 6500EL3001A 4974EL1003B 5231EL1003B 3211EL1003A 3550EL0005A 6601EL3001A 4027EL1001A 3581EL0002D 4026EL3007A 4986EL2004A 3457ER1006E 3720EL0001A 6871EC1121F 6871EC1115D 3750EL1001B 383EEL9001B QTY 1 1
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