PIXMA iP5200 PIXMA iP5200R SERVICE MANUAL
Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.
issue a revised edition. The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is used: Trademarks Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.

Copyright

All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another language without the written permission of Canon Inc., except in the case of internal business use.
Copyright 2005 by Canon Inc. CANON INC. Inkjet Device Quality Assurance Div. 2 451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan

I. MANUAL OUTLINE

This manual consists of the following three parts to provide information necessary to service the PIXMA iP5200: Part 1: Maintenance Information on maintenance and troubleshooting of the PIXMA iP5200 Part 2: Technical Reference New technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA iP5200 Part 3: Appendix Block diagrams and pin layouts of the PIXMA iP5200 Reference: This manual does not provide sufficient information for disassembly and reassembly procedures. Refer to the graphics in the separate Parts Catalog.

II. TABLE OF CONTENTS

Part 1: MAINTENANCE
1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer 1-2. Customer Maintenance 1-3. Product Life 1-4. Special Tools 1-5. Serial Number Location 2. LIST OF ERROR DISPLAY / INDICATION 2-1. Operator Call Errors 2-2. Service Call Errors 2-3. Warnings 2-4. Troubleshooting by Symptom 3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) 3-2. Special Notes on Repair Servicing 3-3. Adjustment / Settings (1) Paper feed motor adjustment (2) Grease application (3) Waste ink counter setting (4) User mode (5) Service mode Destination settings LF correction 3-4. Verification Items (1) Service test print (2) EEPROM information print 4. PRINTER TRANSPORTATION
Part 2: TECHNICAL REFERENCE
1. NEW TECHNOLOGIES 2. CLEANING MODE AND AMOUNT OF INK PURGED 3. PRINT MODE 4. FAQ (Problems Specific to the iP5200 and Corrective Actions)

Part 3: APPENDIX

1. BLOCK DIAGRAM 2. CONNECTOR LOCATION AND PIN LAYOUT 2-1. Logic Board Ass'y 2-2. Carriage Board (Print Head Connector) PIXMA iP5200 Specifications

Part 1

MAINTENANCE

1. MAINTENANCE

1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer
(1) Adjustment Adjustment Destination settings (EEPROM settings) Waste ink counter resetting (EEPROM settings) Paper feed motor position adjustment CD / DVD detection sensor light volume correction*1 Grease application Timing At logic board replacement Purpose To set the destination. Tool None. Perform in the service mode. Approx. time 1 min.
- At logic board replacement - At waste ink absorber replacement
To reset the waste ink counter. None. Perform in the service mode.

1 min.

At paper feed motor replacement
To adjust the belt tension. None. (Position the paper feed motor so that the belt is stretched tight.) None. Perform in the service mode.

5 min.

- At logic board replacement To correct the light volume for - At carriage unit replacement the CD / DVD detection sensor.

2 min.

- At carriage unit replacement - To maintain sliding properties FLOIL KG-107A of the carriage shaft and the - At PR shaft ass'y lift cam shaft. replacement - To protect the printer's - At CL base / gear sliding portions (gears). replacement None. Perform in the service mode. None. Perform in the service mode.

3 times

Paper jam. [1300]
Paper jam in the rear guide. [1303] Paper jam in the under guide. [1304] Front door close error. [1250]

4 times

No ink. [1600]
Replace the empty ink tank(s), or press Pressing the the Resume/Cancel button. Resume/Cancel button will exit the error without ink tank replacement, however, ink may run out during printing. Install the applicable ink tank(s) properly, and confirm that the LED's of all the ink tanks light red. Install the print head properly.
Ink tank not installed. [1660]

5 times

The print head is not installed , or it is not properly installed.

[1401]

Print head temperature sensor error [1403]
Faulty EEPROM data of the print head [1405] 6 times Inner cover open. [1841]*2 Close the inner cover, and press the Resume/Cancel button. Close the inner cover, and press the Resume/Cancel button to clear the error. The paper being printed at error occurrence will be ejected without printing the remaining data for the ejected paper, then printing will resume from the next page. Close the inner cover, and press the Resume/Cancel button. Close the inner cover, and press the Resume/Cancel button to clear the error. The paper being printed at error occurrence will be ejected without printing the remaining data for the ejected paper, then printing will resume from the next page. Open the inner cover which functions as the CD / DVD tray feeder, set the CD / DVD tray in the feeder, and press the Resume/Cancel button. Open the inner cover, and press the Resume/Cancel button to clear the error. The CD or DVD being printed at error occurrence will be ejected without printing the remaining data for the ejected CD or DVD, then the next print job will be done. Replace the wrong ink tank(s) with the correct one(s).
Inner cover open during printing on paper. [1846]*2
Inner cover open (print continuable). [1851]*1 Inner cover open during printing on paper (print NOT continuable). [1856]*1
Inner cover closed during CD / DVD printing (print continuable). [1850]*1 Inner cover closed during CD / DVD printing (print NOT continuable). [1855]*1

7 times

Multiple ink tanks of the same color installed. [1681]
Ink tank in a wrong position. [1680] 8 times Warning: The waste ink absorber becomes almost full. [1700]
Install the ink tank(s) in the correct position. Pressing the Resume/Cancel button will The service call exit the error, and enable printing. error, indicating the waste ink absorber is full, is likely to occur soon. Remove the cable between the camera and the printer.

9 times

The connected digital camera or digital video camera does not support Camera Direct Printing. [2001]
10 times Automatic duplex printing cannot be performed. [1310]
The size of paper may not be compatible with automatic duplex printing. Press the Resume/Cancel
Data which was to be printed on the back side of
button to eject the paper being used at error occurrence. Printing will resume from on the front side of the next page. 11 times Failed in automatic print head alignment. [2500] Press the Resume/Cancel button. - If paper is being fed at error occurrence, the error is indicated after the paper is ejected. - If the error occurs, the print head alignment values are not changed. - After exit from the error by the Resume/Cancel button, the automatic print head alignment will not be redone.
paper at error occurrence is skipped (not printed). The error is indicated when the pattern is not printed due to no ink or nonejection of ink, or when the sensor's AD value is incorrect.
13 times The remaining ink amount unknown. [1683]
An ink tank which has once been empty Printing with a is installed. Replace the applicable ink once-empty or tank with a new one. refilled ink tank can damage the print head. If printing is continued without replacing the "nogood" ink tank, press the Resume/Cancel button for 5 sec. or longer to record the use of a refilled ink tank. Note: After the above operation, the function to detect the remaining ink amount is disabled.
14 times Ink tank not recognized. [1684] A non-supported ink tank is installed (the ink tank LED is turned off). Install the supported ink tanks. 15 times Ink tank not recognized. [1410 to 1419] No blinking Access cover open. [1200] An error occurred in an ink tank (the ink tank LED is turned off). Replace the ink tank(s). Close the access cover.
*1: Only for models supporting CD / DVD printing *2: Only for models not supporting CD / DVD printing
2-2. Service Call Errors (by Cyclic Blinking in Orange (Alarm LED) and Green (Power LED), or Alarm LED Lit in Orange)
Cycles of blinking in orange (Alarm LED) and green (Power

Error [Error code]

Solution (Replacement of listed parts, which are likely to be faulty)
LED) 2 times Carriage error [5100] - Carriage unit (QM2-2251) - Timing slit strip film (QC1-6526) - Logic board ass'y (QM2-2733)*1 - Carriage motor (QK1-1500) - Timing sensor unit (QM2-2683) - Timing slit disk film (QC1-6229) - Feed roller ass'y (QL2-0950) - Platen unit (QM2-2248) - Logic board ass'y (QM2-2733)*1 - PAPER FEED MOTOR (QK1-1502) - Purge unit (QM2-2252) - Logic board ass'y (QM2-2733)*1 - Sheet feed unit (QM2-2278) - Logic board ass'y (QM2-2733)*1 - Ink absorber kit (QY5-0152)

Line feed error [6000]

Purge cam sensor error [5C00] ASF (cam) sensor error [5700] Internal temperature error [5400] Waste ink absorber full [5B00]

5 times 6 times 7 times 8 times
Print head temperature rise - Print head (QY6-0059) error [5200] - Logic board ass'y (QM2-2733)*1 EEPROM error [6800] Carriage lift mechanism error [5110] - Logic board ass'y (QM2-2733)*1 - PR lift shaft ass'y (QL2-0936) - Sheet feed unit (QM2-2278) - Logic board ass'y (QM2-2733)*1 - Carriage lift sensor unit (QM2-2678) - Sheet feed unit (QM2-2278) - Logic board ass'y (QM2-2733)*1 - Purge unit (QM2-2252) - Sheet feed unit (QM2-2278) - Logic board ass'y (QM2-2733)*1 - Sheet feed unit (QM2-2278) - Logic board ass'y (QM2-2733)*1 - Logic board ass'y (QM2-2733)*1 - Logic board ass'y (QM2-2733)*1 - Purge unit (QM2-2252) - Logic board ass'y (QM2-2733)*1 - Platen unit (QM2-2248) - Logic board ass'y (QM2-2733)*1 - Logic board ass'y (QM2-2733)*1

9 times 11 times

12 times

AP position error [6A00]

13 times
Paper feed position error [6B00]

14 times

Paper feed cam sensor error [6B10] USB Host Vbus over current [9000] Valve sensor error [6C00]

15 times 16 times

17 times 19 times
Motor driver error [6D00] Ink tank position sensor error [6502] Other hardware error

20 times

Continuous alternate blinking Alarm LED lit

[6500] ROM error

- Logic board ass'y (QM2-2733)*1

RAM error

*1: Before replacement of the logic board ass'y, check the waste ink amount (by service test print or EEPROM information print). If the waste ink amount is 7% or more, also replace the ink absorber kit (QY5-0152) when replacing the logic board ass'y. [See Section 3-3. Adjustment / Settings, (5) Service mode, for details.]

2-3. Warnings

Printer (no LED indications): Displayed warning Low ink - Status monitor indication. - The ink tank lamp flashes slowly (at about a second interval). Print head temperature rise If the print head temperature is high when the access cover is opened, the warning is displayed*1. When the print head temperature falls, the warning is released. Protection of excess rise of the print If the print head temperature exceeds the specified limit, a Wait head temperature is inserted during printing, Remarks
*1: If the warning is displayed, the carriage does not move to the ink tank replacement position when the access cover is opened.

3 times 4 times 5 times

Paper feed roller cleaning Automatic print head alignment Bottom plate cleaning Set a sheet of plain paper (A4 or letter) in the ASF. Fold a sheet of plain paper (A4 or letter) in half crosswise, then unfold and set it in the ASF with the folded ridge facing down.
6 times 7 times 8 times or more
Unspecified The widest head-to-paper distance setting Unspecified
(5) Service mode Function Service test print - Model name - Destination - ROM version - USB serial number - Waste ink amount - CD / DVD sensor correction value - Ink system function check result - CD / DVD sensor correction result EEPROM initialization See "Service mode operation procedures" below. The following items are NOT initialized, and the shipment arrival flag is not on: - USB serial number - Destination settings - Waste ink counter - CD / DVD correction value If the waste ink amount is 7% or more, replace the ink absorber kit. Procedures See "Service mode operation procedures" below. Remarks Set a sheet of A4 or letter size paper. For print sample, see 3-4. Verification Items, (1) Service test print, <Service test print sample>.
Waste ink counter reset Destination settings
See "Service mode operation procedures" below. See "Service mode operation procedures" below.
Note: At the end of the service mode, press the Power button. To protect the media sensor from being dislocated during transportation, the paper lifting plate of the sheet feeder unit will be raised. <Service mode operation procedures> 1) With the printer power turned off, while pressing the Resume/Cancel button, press and hold the Power button. (DO NOT release the buttons. The Power LED lights in green to indicate that a function is selectable.) 2) While holding the Power button, release the Resume/Cancel button. (DO NOT release the Power button.) 3) While holding the Power button, press the Resume/Cancel button 2 times, and then release both the Power and Resume/Cancel buttons. (Each time the Resume/Cancel button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and Power in green, starting with Alarm LED.) 4) When the Power LED lights in green, press the Resume/Cancel button the specified number of time (s) according to the function listed in the table below. (Each time the Resume/Cancel button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and Power in green, starting with Alarm LED.)

Time(s) 1 time 2 times 3 times 4 times
Paper Type High Resolution Paper
Paper name Canon HR-101 Canon PB Paper GF-500 (64g/m2) Canon Office Planner

Plain paper

HP BrightWhite (90g/m2) Canon Office (80g/m2) Canon Extra (80g/m2) STEINBEIS Vision Classic White
Note: - The High Resolution Paper is the most desirable for LF correction printing (Canon HR-101 is used at the production site), but 6 kinds of plain paper listed in the table above can also be used in LF correction. If plain paper other than the above is used, select any one of the paper types in this step, then select Pattern No. 0 (zero) in the step 3) below. - Each time the Resume/Cancel button is pressed, the Alarm and Power LEDs light alternately, alarm in orange and Power in green. - If the Resume/Cancel button is NOT pressed, and only the Power button is pressed, the printer remains in the LF correction mode. - If the Resume/Cancel button is pressed 5 times or more, then the Power button is pressed, the printer returns to the service mode menu selection. 2) The LF correction pattern for the selected paper is printed. LF correction pattern print sample:
3) In the printout, select the Pattern No. in which streaks or lines (white or black) are the least noticeable, press the Resume/Cancel button the same number of time(s) as the selected Pattern No., then press the Power button. Pattern No. 2 Number of times the Resume/Cancel button is pressed 2
Note: - If plain paper other than the 6 kinds specified in the table in step 1) is used, select the Pattern No. 0 (zero), leave the Resume/Cancel button untouched, and press the Power button. - Each time the Resume/Cancel button is pressed, the Alarm and Power LEDs light alternately, alarm in orange and Power in green. - If the Resume/Cancel button is pressed 3 times or more, then the Power button is pressed, the printer returns to the service mode menu selection.
NG : streaks or lines (white or black) 4) The LF correction value is written to the EEPROM, and the printer returns to the service mode menu selection. Note: The LF correction value (0, 1, or 2) can be confirmed in service test print or EEPROM information print. To the top <Part 1: 3. REPAIR, 3-3 (3) to (5)>

Printed items: 1. Model name 2.Destination 3. ROM version 4. Connected I/F (USB2) 5. Waste ink amount 6. Installation date 7. Operator call/service call error record 8. Last printing time
9. Purging count (manual/deep cleaning/timer/dot count/ink tank replacement) 10. Cleaning time (BK/CL) 11. Print head replacement count (PBK/BK/Y/M/C) 12. Ink tank replacement count (PBK/BK/Y/M/C) 13. Ink status
14. Power-on count (soft) 15. Automatic print head alignment by user 16. Manual print head alignment by user 17. User print head alignment values (BKoe/Coe/Moe/SCoe/SMoe/PBKoe /CLbi/SCLbi/C-SC/M-SM/BK-CL /BKbiPP/CLbiPP/SCLbiPP/NZctr/NZedge) 18. Wiping count 19. Camera Direct Print-supported device connection record 20. Longest period where printing stops 21.Total feed pages 22. ASF feed pages (total, plain paper, High Resolution Paper & Matte Photo Paper, Photo Paper Pro & Photo Paper Plus Glossy & Photo Paper Plus Semi-gloss, Glossy Photo Paper, Postcard, Envelope) 23. U-turn cassette feed pages (total, plain paper, High Resolution Paper & Matte Photo Paper, Photo Paper Pro & Photo Paper Plus Glossy & Photo Paper Plus Semi-gloss, Glossy Photo Paper, postcard, envelope) 24. Auto duplex print pages (total, Photo Paper Plus Double Sided, postcard) 25. Camera Direct print pages (total) of CDs and DVDs printed 29. CD / DVD print position adjustment 32. Left margin correction 26. Borderless print pages 27. L & 4x6 print pages 28. Number
30. CD / DVD sensor correction value 31.LF correction value
value (ASF back side, U-turn front side, U-turn back side)*1 33. Print head temperature (BK/CL) *1: not used for servicing 34. Inside temperature 35. Line inspection information
HDEEPROM 36. Version 37. Serial number 39. Print head ID

38. Lot number

40. Ink ejection level (PBK, BK, Y, M, M2, C, C2)
To the top <Part 1: 3. REPAIR, 3-4>
4. PRINTER TRANSPORTATION
This section describes the procedures for transporting the printer for returning after repair, etc. 1) In the service mode, press the Power button to finish the mode, and confirm that the paper lifting plate of the sheet feeder unit is raised. 2) Keep the print head and ink tanks installed in the carriage. [See Caution 1 below.] 3) Turn off the printer to securely lock the carriage in the home position. (When the printer is turned off, the carriage is automatically locked in place.) [See Caution 2 below.]
Caution: (1) If the print head is removed from the printer and left alone by itself, ink (especially the pigment black ink) is likely to dry. For this reason, keep the print head installed in the printer even during transportation. (2) Securely lock the carriage in the home position, to prevent the carriage from moving and applying stress to the carriage flexible cable, or causing ink leakage, during transportation. Memo: If the print head must be removed from the printer and transported alone, perform the following: (1) Attach the protective cap (used when the packing was opened) to the print head (to protect the print head face from damage due to shocks). To the top <Part 1: 4. PRINTER TRANSPORTATION>

Part 2

TECHNICAL REFERENCE

1. NEW TECHNOLOGIES

(1) New ink tank system (PGI-5BK, CLI-8 series) The PIXMA iP5200 utilizes a high-density print head through the FINE technologies, supporting 1 pl ultra-small ink droplets, to achieve the 9,600 dpi super-photo print quality. It is the premium photo printer offering high-speed and high quality premium photo printing with multi-paper path functionality. The new ink tanks, PGI-5BK (pigment-based BK) and CLI-8 series (dye-based BK, C, M, and Y), have an LED to prevent wrong installation of the ink tanks, and allow users to recognize the remaining ink level with the ink tanks seated in the carriage.
(2) Premium photo printing By the FINE technologies, 1 pl of ultra-fine ink droplet is adopted. The iP5200 provides excellent premium photo print quality without graininess at the maximum resolution of 9,600 dpi x 2,400 dpi*1. *1: Printing at the minimum distance of 1/9600 inch between the dots. (3) Print speed
Borderless 4" x 6" photo in approx. 36 seconds (using PP-101 with standard mode) For reference: High-speed printing at 30 ppm in monochrome printing and 24 ppm in color printing have been achieved.
(4) New functionality in Direct Printing Plain paper is now usable in Camera Direct Printing from a digital camera or digital video camera, if both support PictBridge. <Other main features> - Data/File numbers can be printed on the images. - Face brightener - Shooting info (Exif data) - 35mm film style layout (Contact printing layout)
(5) Design As the frame design, the printer consists of the upper case, lower case, and side covers along with the paper output tray of 4 slides (contributing to increase of the paper ejection speed). With the trays retracted, the printer is only 160 mm high (10 mm lower than the iP4000). While keeping the functionality of retractable trays and cassettes, the round corners and edges of the upper part of the printer give gentle impression in a compact body. - Double structure with side covers - Four-panel output tray - Front door is pulled open - Front door has a damper
(6) USB 2.0 Hi-Speed supported The printer supports USB 2.0 Hi-Speed, enabling high speed data transfer in use with the computer, OS, and USB hub.
To the top <Part 2: 1. NEW TECHNOLOGIES>
2. CLEANING MODE AND AMOUNT OF INK PURGED
To prevent printing problems due to bubbles, dust, or ink clogging, print head cleaning is performed before the start of printing (when the cleaning flag is on), except in the following cases: - Cleaning on arrival: Performed when the access cover is closed. - Manual cleaning / deep cleaning: Performed manually. <Cleaning mode list> Black: Pigment-based black Color: Dye-based black, cyan, magenta, yellow Amount of ink used (g) (in the normal temperature/humidity environment) 0.57 (Black) 2.25 (Color) Est. required time (sec.) (not including the time of opening the caps) 100

In borderless 1. Perform - Paper gets printing, printing Bottom plate smeared. is performed to cleaning (from - The back the size slightly the printer side of larger than the driver) up to 3 paper gets paper size, and times*1. smeared. ink off the paper 2. If soiling on is absorbed by the paper still the platen's ink remains after absorber. 3 times of Absorbed ink Bottom plate may attach to the cleaning, wipe platen rib(s) after the platen rib several dozen (s) and their sheets are surroundings printed, causing with a cotton soiling at the swab. leading edge of paper or on the back side of paper. On the rib(s) inside the sheet feed unit used for duplex printing, ink mist may accumulate, smearing paper. - Paper gets Temporary smeared. operational solution: - The back Cancel automatic side of duplex printing, paper gets and manually smeared. print each side of - Even after paper. Bottom plate cleaning Cleaning by was user: performed, and the 1. Perform platen ribs Bottom plate cleaning (from were cleaned with the printer driver) up to 3 cotton swab, paper gets times*1. smeared. 2. If soiling on the paper still remains after 3 times of Bottom plate cleaning, wipe the platen rib (s) and their surroundings with a cotton swab. If the phenomenon persists after conducting 1 and 2, servicing is required. Service: Wipe any soiling or dirt off from the sheet feed unit
and the bottom case unit ribs*2. Scratches on paper - PP-101D, PP101, PR-101, SG-101, etc. - Paper feeding from the cassette Scratches on the - Change the PF return lever paper feeding due to paper method from feeding from the the cassette to cassette, and the auto sheet duplex printing feeder. path. - If automatic duplex printing is performed, cancel it, and, by setting only a single sheet of paper in the auto sheet feeder, manually print each side of paper. Set only a single sheet of paper in the auto sheet feeder. - Paper is scratched. - Marks appear on printed paper.
Print results - PP-101D, PP101, PR-101, SG-101, etc.
When multiple sheets of paper are set, the back side of paper - Paper feeding being picked up from the ASF scratches the - Multiple number front side of of sheets loaded paper beneath (especially where the paper feed rollers contact when picking up the paper). Soiling on paper The printer has been used for a long period of time with the ASF cover closed before printing is performed using the ASF.
Due to ink mist Clean the ASF attached to the sub-rollers (see ASF sub-pick-up *3 for details.) rollers. If printing is done from the cassette with the ASF cover closed, ink mist is kept inside the printer, attaching to the ASF sub-pick-up rollers. Since the subrollers usually do not contact the paper, ink mist can easily accumulate, especially during printing on smallsized paper which never contacts the subrollers. When 10 sheets - Straighten the of paper are set paper. in the ASF, and if - Set 5 or less - Paper feeds at an angle. - A margin

Skewed paper - SG-101 feeding - Paper feeding from the ASF
sheets of paper - 10 sheets (max.) they warp significantly, the in the ASF. set in the ASF warping portions of paper get over the cover guide, not being aligned along the guide properly. Uneven - In the low printing at the temperature and trailing edge of low humidity paper environment Due to decrease - Perform Bottom of the friction plate cleaning. coefficient of the paper ejection - Perform manual rollers, or due to print head inaccuracy of the alignment. print head alignment

appears on printouts.

Uneven printing at the bottom of paper
*1: Change the paper in each Bottom plate cleaning. The cleaning can end when paper does not get any soiling. *2: Locations to clean in servicing when soiling on paper in automatic duplex printing persists:
*3: How to prepare and set the ASF sub-roller cleaning sheet: 1) Fold a sheet of plain paper lengthwise in half.
2) Fold the paper at approx. 60 mm from the end, and fold the folded end in half backward, as shown below.
3) Moisten the folded end portion (indicated by the blue circle in the figure below) using a wipe, and set the paper in the ASF so that the moistened edge of the paper contacts the 2 sub-rollers. Then, fold the other end of the paper along the ASF cover edge to hook the paper to the ASF cover, as shown below.
4) Press and hold the Resume/Cancel button until the Power LED blinks 3 times, then release the button to perform the paper feed roller cleaning. See "Stand alone printer operation," for details. * Occurrence level: A: The symptom is likely to occur frequently. (Caution required) B: The symptom may occur under certain conditions, but likeliness is assumed very low in practical
usage. C: The symptom is unlikely to be recognized by the user, and no practical issues are assumed. To the top

<Part 2: 4. FAQ>

Part 3

APPENDIX

PIXMA iP5200 Specifications
<Printer> Type Desktop serial color bubble jet printer
Paper feeding method Auto sheet feed (ASF, cassette, automatic duplex printing, CD / DVD printing*1) Resolution 9,600 x 2,400dpi (Max.) - 4 x 6, borderless printing: Approx. 36 sec. (standard mode, PP-101, Full Page SCID No. 2) - Camera Direct Printing: Approx. 1 minute and 19 sec. (4 x 6, borderless printing, PP-101, default settings) For reference: Fast Standard Black (Fine Black) 30ppm 15.0ppm Color (Fine Color) 24ppm 11.7ppm Bi-directional, uni-directional Max. 203.2mm (216mm in borderless printing) USB 2.0 Hi-Speed

Throughput (target value)
Printing direction Print width Interface
ASF stacking capacity Plain paper: Max. 13mm (Approx. 150 sheets of 64g/m2 paper) Paper weight 64 to 105g/m2 Access cover open, Presence of print head / ink tanks, Opening / Closing of front door, Remaining ink amount (optical / dot count), Printing position, Paper presence, Paper end sensor, Waste ink amount, Internal temperature, Pick-up roller, Paper feed roller position, Carriage position, Head-to-paper distance, Supported camera direct printing device, Presence of CD / DVD - Highest print quality settings: Approx. 34.7dB - Quiet mode: Approx. 34.3dB During operation Environmental requirements Temperature Humidity Non operation Temperature Humidity Power consumption Approx. 17W Approx. 17W 5C to 35C (41F to 95F) 10%RH to 90%RH (no condensation) 0C to 40C (32F to 104F) 5%RH to 95%RH (no condensation) Standby Approx. 0.8W Approx. 0.8W Power-off Approx. 0.4W Approx. 0.4W

Detection functions

Acoustic noise (Highest print quality)

Power supply

Power supply voltage, frequency AC 100 to 120V, 50/60Hz AC 220 to 240V, 50/60Hz
External dimensions Weight
Printer: With the paper support and output tray retracted: Approx. 444 (W) x 309 (D) x 160 (H )mm Approx. 17.7 (W) x 12.3 (D) x 6.4 (H) inches Approx. 7.3kg, not including print head and optional units Electromagnetic radiance: FCC, IC, CE Mark, Taiwan EMC, C-tick, CCC (Chinese EMC), Korea MIC, GostR Electrical safety: UL, C-UL, CB Report, CE Mark, GS, Gost-R, FT, SASO, CCC(Safety), SPRING, Korea EK, IRAM (Argentine Safety) Environmental regulations: RoHS (EU), WEEE (EU), Korea Package Recycle Law, Green Point (Germany), Energy Star
Related standards (Printer, Adapter)
Serial number location On the carriage flexible cable holder (visible on the right of the carriage after the printer is turned on, the access cover is opened, and the carriage moves to the
center.) Remaining ink amount Available (automatic detection by optical method and dot count, enabled at default) detection Paper type detection Print head alignment Not available Available (automatic or manual alignment via driver utilities, or the Resume/Cancel button in Camera Direct Printing, automatic alignment at default)
*1: Only for CD / DVD printing supported regions <Print head> Type Print head Ink color Ink tank Weight (Net) Supply method Part number Single head with 5 removable ink tanks (each color) Black: 512 nozzles (600dpi), 30pl (pigment-based black) Color: 512 nozzles x 6 (1,200dpi), 1pl / 5pl (cyan, magenta), 5pl (black, yellow) Pigment-based black, Dye-based black, cyan, magenta, yellow PGI-5BK (pigment-based), CLI-8BK/C/M/Y (dye-based) Print head, approx. 60g As a service part (not including ink tanks) QY6-0061-000

<Supported ink tanks> Model Destination Pigmentbased PIG-5BK PIXMA iP5200 Overseas models O BCI-9BK X CLI-8BK O BCI-7eBK X O BCI-7eC X Dye-based CLI-8C CLI-8M O BCI-7eM X CLI-8Y O BCI-7eY X

O: Usable X: Not usable

Note: The ink tanks BCI-9BK and BCI-7e series available in Japanese market are not compatible with the PIXMA iP5200 overseas models. Be sure to use the appropriate ink tanks in servicing.
To the top <PIXMA iP5200 Specifications>
PIXMA iP5200R REFERENCE MANUAL
This reference manual describes differences from the base model, PIXMA iP5200. When referring to the PIXMA iP5200 Service Manual, Service Parts Number in it may be different from PIXMA iP5200 model. Please refer to the PIXUS iP5200R/PIXMA iP5200R Parts Catalog (QY8-9083-D0C).

QY8-13AJ-000

TABLE OF CONTENTS

Page 5

Part 1:
MAINTENANCE 1.1 Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer LIST OF ERROR DISPLAY / LIST OF TROUBLESHOOTING 2.2 Service Call Errors (by LED Blinking in Orange and Green Alternately, or Lit in Orange) 2.4 Troubleshooting by Symptom REPAIR 3.1 Notes on Service Part Replacement 3.2 Special Notes on Repair Servicing 3.4 Verification Items (3) Network setting information (NIC EEPROM information) Print

Part 3:

BLOCK DIAGRAM PIXMA iP5200R SPECIFICATION

Part 1 1.

1.1 (1)
Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer Adjustment (added to iP 5200)
Adjustment Timing NIC BOARD replacement Purpose To confirm operations Tool None. Approx. time 1 min.
Network setting information print (NIC EEPROM information print)
LIST OF ERROR DISPLAY / INDICATION
2.2 Service Call Errors (added to iP5200)
Error NIC BOARD error [6550] Solution (Replacement of listed parts, which are likely to be faulty) NIC BOARD ASSY (QK1-1973-000) Cyclic blinking in orange (Alarm LED) and green (Power LED) 18 times

Faulty operation

Troubleshooting by Symptom
Symptom Printing is not possible with wireless LAN. Solution 1) Perform network setting information print. When printing is not possible. -> Replace the NIC BOARD. When printing is possible. -> Proceed to 2). 2) Perform printing with the wireless LAN I/F. When printing is not possible. -> Replace the NIC BOARD. (Wireless reception component failure on the NIC BOARD) When printing is possible. -> Re-confirm network setting (users environment). Remarks

: Enabled : IEEE 802.11g : 1B : xx-xx-xx-xx-xx-xx
Network Type : Infrastructure SSID : xxxxx Channel : 10 Encription : OFF Authentication : Open System Attached Information: Link Status Signal Strength Link Quality Transmission Rate TCP/IP Mode IP Address Subnet Mask Default Gateway Wired LAN MAC Address Link Status Transmission Rate TCP/IP Mode IP Address Subnet Mask Default Gateway : Active : 63% : 56% : 36Mbps
: Auto : xxx.xxx.x.xxx : xxx.xxx.xxx.x : x.x.x.x : Disable : xx-xx-xx-xx-xx-xx : Inactive :

: : : :

Printer Access Control MAC Address : OFF IP Address : OFF Admin Password Device Status : OFF : Available
<EEPROM information contents>
Print items: List item for network setting print Contents: Meaning of list items Settable values: Settable values for users Default values: Values at shipment from the plant Items set to default values: Items re-set to the factory values (at shipment) by initialization Print items Contents Settable values Default values * Items set to default values
Printer Firmware Version Wireless LAN Standard Destination MAC Address Network Type SSID
Printer name NIC firmware version Wireless LAN enabled/disabled Compliant wireless LAN standard Corresponding channel list MAC address for wireless LAN on NIC board Operation mode of wireless LAN Set SSID When ANY is set, current SSID is printed in parentheses. Current channel When inactive, left blank Current encryption method Current authentication method
Enabled/Disabled Optional (can be freely set.) [Varies depending on connection status.] OFF/WEP/TKIP/AES Auto /Open System /Shared Key/WPA-PSK/ WPA2-PSK WEP setting: 64/128bit, ASCII/Hex, Key* * Key set by user is displayed. WPA-PSK setting: Character Password /64 Hex digits
IP_5200R (Overseas) [Specific value. fixed] Enabled IEEE 802.11g[fixed] 1B [fixed] [NIC BOARD-specific value. Fixed] Infrastructure [fixed] BJNPSETUP O
Channel Encryption Authentication Wireless LAN setting information TCP/IP(wireless)

[Blank] OFF Open System

Attached Information
Attached information regarding encryption and authentication

[Blank]

Link Status
Signal Strength Link Quality

Photo Printer

Buy a select new Canon. * and any new Photo Printer Canon PowerShot Digital Camera and get a $50 mail-in rebate.

REBATE

BY MAIL

get $50 back by mail

Digital Camera

together with a

*Qualifying PIXMA models: iP4200, iP5200, iP5200R, iP6210D, iP90, MP170, MP450, MP500, MP780, MP800 With this mail-in claim form. Limited-time offer. Good only in the U.S.A. and Puerto Rico. Purchases must be made between 10/1/05 and 1/31/06. Printer and Digital Camera must be purchased together and appear on the same receipt. See details and restrictions inside.
Terms of offer: To qualify for the $50 mail-in rebate offer, your envelope containing this rebate form, the original Proof of Purchase 12-digit UPC bar codes cut from the new Canon PIXMA iP4200, iP5200, iP5200R, iP6210D, iP90, MP170, MP450, MP500, MP780 or MP800 Photo Printer box and the Canon PowerShot Digital Camera box and a legible copy of your sales receipt with the Printer AND Camera purchases circled must be postmarked no later than February 28, 2006 and received no later than March 15, 2006. Purchase of an eligible new Canon Photo Printer and any new Canon PowerShot Digital Camera must be made together between October 1, 2005 and January 31, 2006 and must appear on the same receipt to be eligible for the offer. Photocopied UPC bar codes or Secondary Proof of Purchase bar codes will not be accepted. All required information on the claim form must be hand printed; no mechanical reproductions or labels will be accepted. One claim form is required for each claim requested. Keep copies of materials submitted; originals submitted become vendors property and will not be returned. Allow 60 days for delivery. Incomplete or illegible claim forms and claims that do not comply with the terms and conditions of this offer will be rejected and will not be returned. Vendor has the right to substantiate sales receipts. Dealers, distributors and other resellers are not eligible for this offer. Offer good in the U.S.A. and Puerto Rico on products purchased from an authorized Canon dealer or dealers of its distributors in the U.S.A. and Puerto Rico only. This offer cannot be combined with any other Canon offer. Offer does not apply to purchases of refurbished or used products nor for a Camera and Printer packaged in one box and sold for one price. Rebate check will only be mailed to a U.S.A. or Puerto Rico address (no P.O. boxes). Void where prohibited, taxed or restricted. Vendor is not responsible for lost, stolen, misdirected or undelivered mail, nor for misprints or typographical errors. Cash value 1/100.
K Please check this box if you do not want to receive information about other Canon products and promotions that may be of interest to you. For questions regarding this offer call 1-888-864-6781 from 6:00 a.m. to 10:00 p.m., MT, Monday-Friday, excluding holidays. To check the status of your rebate visit http://canon.rebatestatus.com. 2005 Canon U.S.A., Inc. Canon and PowerShot are registered trademarks, and PIXMA is a trademark of Canon Inc. in the United States and may also be registered trademarks or trademarks in other countries.

0056W161

New Canon PIXMA iP4200, iP5200, iP5200R, iP6210D, iP90, MP170, MP450, MP500, MP780 or MP800 Photo Printer AND Any New Canon PowerShot Digital Camera $50 Mail-In Rebate
I am eligible for the following $50 mail-in rebate (check one):
K K K K K K K K K K New PIXMA iP4200 Photo Printer AND any new PowerShot Digital Camera New PIXMA iP5200 Photo Printer AND any new PowerShot Digital Camera New PIXMA iP5200R Photo Printer AND any new PowerShot Digital Camera New PIXMA iP6210D Photo Printer AND any new PowerShot Digital Camera New PIXMA iP90 Photo Printer AND any new PowerShot Digital Camera New PIXMA MP170 Photo All-In-One AND any new PowerShot Digital Camera New PIXMA MP450 Photo All-In-One AND any new PowerShot Digital Camera New PIXMA MP500 Photo All-In-One AND any new PowerShot Digital Camera New PIXMA MP780 Photo All-In-One AND any new PowerShot Digital Camera New PIXMA MP800 Photo All-In-One AND any new PowerShot Digital Camera

*Sample of 12-digit UPC bar code

SAMPLE

PROOF OF PURCHASE

How the $50 offer works:

1. Purchase a new Canon PIXMA iP4200, iP5200, iP5200R, iP6210D, iP90, MP170, MP450, MP500, MP780 or MP800 Photo Printer together with any new Canon PowerShot Digital Camera between October 1, 2005 and January 31, 2006. Printer and Camera must be purchased together and appear on the same receipt. 2. Completely fill out all of the information requested on this claim form. 3. Cut out the original product Proof of Purchase 12-digit UPC bar codes* from both the Canon Photo Printer box AND the Canon PowerShot Digital Camera box (see sample above*). 4. Attach a legible copy of your dated sales receipt showing the Canon PIXMA Photo Printer purchased together with the Canon PowerShot Digital Camera. Store name must appear legibly on the receipt. 5. Circle the date of purchase and the qualifying purchases on the receipt. 6. Make copies of all required documentation for your records. 7. Mail the completed rebate claim form, original Proof of Purchase 12-digit UPC bar codes from both the Canon Photo Printer box and the Canon PowerShot Digital Camera box and a legible copy of your sales receipt to the address below:

Mail to: Dept. 65389

Canon PIXMA Printer + PowerShot $50 MIR P.O. Box 13199 Scottsdale, AZ 85267
Please provide the following information:
First Name Mailing Address (NO P.O. BOXES) City Daytime Phone PowerShot Model State Zip Code E-mail Address Store Name MI Last Name