ORDER NO.

RRV2224

PDR-509

PDR-509-G

Model Type PDR-509

SDBW SDBWL

COMPACT DISC RECORDER

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Power Requirement PDR-509-G
AC110V/120127V/220230V/240V AC110V/120127V/220230V/240V
The voltage can be converted by the following method.
With the voltage selector With the voltage selector
This service manual should be used together with the following manual(s):

Model No.

PDR-509/KU/CA PDR-509

Order No.

RRV2167 RRV2055 Service guide

Remarks

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 1999

T ZZE OCT. 1999 Printed in Japan

PDR-509, PDR-509-G

1. CONTRAST OF MISCELLANEOUS PARTS
NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. The Therefore, when replacing, be sure to use parts of identical designation. Reference Nos. indicate the pages and Nos. in the service manual for the base model. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 = 1 = 561... RD1/4PU 1 J 47k = 3 = 473.. RD1/4PU 3 J 0.5 = R50... RN2H K 1 = 1R0... RS1P K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k = 1 = 5621.. RN1/4PC F

7 CONTRAST TABLE

PDR-509/SDBW, PDR-509-G/SDBWL and PDR-509/KU/CA are constructed the same except for the following:
Part No. Ref. No. Mark Symbol and Description KU/CA
NSP P6 - 2 P6 - 3 P7 - 3 P6 - 4 PCB ASSEMBLIES MAIN ASSY AUDIO ASSY DIGITAL I/O ASSY OPERATING ASSY POWER SUPPLY ASSY PACKING AC Power Cord Warranty Card Operating Instructions (English) Operating Instructions (English/Spanish/Trad-Chinese) Packing Case Caution 220-230V Optical Fiber Cable Power Plug Adapter EXTERIOR SECTION Power Transformer (T1) Bonnet Rear Base Tray Panel Power Button Screw Disc Caution Label Switch PWM2282 PWZ3996 PWZ4020 PWZ3977 PWZ4008

PDR-509 SDBW

PWM2285 PWZ3999 PWZ4023 PWZ3980 PWZ4011

PDR-509-G SDBWL

P4 - 1 P4 - 2 P4 - 4 P4 - 4 P4 - 9
ADG7021 ARY7023 PRB1296 Not used PHG2382 Not used Not used Not used
ADG1127 ARY7025 Not used PRE1286 PHG2409 PRM1064 ADE7024 VKX1007
ADG1127 Not used Not used PRE1286 PHG2410 PRM1064 ADE7024 VKX1007 No. 1 No. 2 No. 3
P6 - 7 P6 -14 P6 -16 P6 -19 P6 -20 P6 -27 P6 -36
PTT1356 PYY1147 PNA2525 PNW2932 RAC2207 FBT40P080FZK PRW1532 Not used
PTT1359 PYY1147 PNA2528 PNW2932 RAC2207 FBT40P080FZK Not used RSB1028
PTT1359 REA1282 PNA2539 PNW2933 RAC2205 FBT40P080FNI Not used RSB1028
FRONT PANEL SECTION Front Panel Display Window REC Ring REC Button Manual Button L Manual Button R Mode Button Play Button Sub Panel Headphone Knob Name Plate VOL Knob L VOL Knob R JOG Knob Getter Label PNW2928 PAM1804 PNW2795 PAC1876 PAC1974 PAC1975 PAC1873 RAC2204 PNW2797 PAC1707 PAM1776 PAC1902 PAC1903 RAC2210 PRW1548
PNW2950 PAM1804 PNW2795 PAC1876 PAC1974 PAC1975 PAC1873 RAC2204 PNW2797 PAC1707 PAM1776 PAC1902 PAC1903 RAC2210 PRW1555
PNW2951 PAM1805 PNW2896 PAC1921 PAC1976 PAC1977 PAC1919 PAC1850 PNW2889 PAC1862 PAM1779 PAC1924 PAC1925 RAC2209 PRW1555
P7 - 4 P7 - 5 P7 - 7 P7 - 8 P7 - 9 P7 -10 P7 -11 P7 -12 P7 -13 P7 -15 P7 -16 P7 -17 P7 -18 P7 -19 P7 -22
The numbers in the remarks column correspond to the numbers on the EXPLODED VIEWS. For PCB ASSEMBLIES, Refer to CONTRAST OF PCB ASSEMBLIES, 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM.

7 EXPLODED VIEWS PACKING

Polyethylene bag
Polyethylene bag Remote Control Unit Dry Cell Battey (R6P, AA)

Battery Cover

No. 1 Warranty Card (SDBW Type Only) Operating Instructions

AC Power Cord

Audio Cable

EXTERIOR

No.4 Screw (BBZ30P080FZK)

Rear Panel

7 CONTRAST OF PCB ASSEMBLIES

AUDIO ASSY

Part No. Symbol and Description PWZ3996
IC401 IC451 L451 CHIP SOLID INDUCTOR C431, 432 C451 C452 C453 R454R456 R457 PCM1716E Not used Not used CQMBA472J50 Not used Not used Not used RS1/10S0R0J RS1/10S473J
PWZ3999 and PWZ3996 are constructed the same except for the following:

Remarks PWZ3999

PE8001A PD0236AM OTL1040 CQMBA152J50 CKSQYB104K25 PCH1142 (220F/25V) CKSQYB103K25 Not used Not used

DIGITAL I/O ASSY

Although PWZ4023 and PWZ4020 are different in part number, they consist of the same components.

OPERATING ASSY

Part No. Symbol and Description PWZ3977
R706, R707 R721, R722 RS1/10S473J Not used
PWZ3980 and PWZ3977 are constructed the same except for the following:

Remarks PWZ3980

Not used RS1/10S473J

POWER SUPPLY ASSY

Part No. Symbol and Description PWZ4008
CN1 J41 J42 J43 J44 J45 1P AC INLET BOARD IN WIRE BOARD IN WIRE BOARD IN WIRE BOARD IN WIRE BOARD IN WIRE AKP1122 Not used Not used Not used Not used Not used
PWZ4011 and PWZ4008 are constructed the same except for the following:

Remarks PWZ4011

AKP7005 DB715BB0 DB815BB0 DB215BB0 DB315BB0 DB415BB0

NSP NSP NSP NSP NSP

COLOR: VIOLET COLOR: GLAY COLOR: RED COLOR: ORANGE COLOR: YELLOW

2. SCHEMATIC DIAGRAM

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
E 1/2F AUDIO ASSY (PWZ3999)

2.1 AUDIO ASSY (1/2)

PS80503

D/A BLOCK

D/A CONVERTER

PE8001A

PCH1142

PCH1141

PS80503 PS80503 PS80503 PS80503

R2898 0

E 1/2F

2.2 OPERATING ASSY

OPERATING ASSY (PWZ3980)

E 2/2 CN805

MODE CONTROLLER

SYSTEM RESET

2.3 POWER SUPPLY ASSY
POWER SUPPLY ASSY (PWZ4011)

AC IN AKP7005

10000pF

POWER TRANSFORMER

3. PCB CONNECTION DIAGRAM
3.1 AUDIO, HEADPHONE and VR ASSYS

E F AUDIO ASSY

J F J31

Q405-Q408

Q401 Q402

IC404 IC801

A CN501

IC402 Q801

(PNP1474-A)
D (PNP1474-A) (PNP1474-A)

F F HEADPHONE ASSY

G F VR ASSY

SIDE A

EF F F GF

Q409 Q403

SIDE B
PDR-509, PDR-509-G 3.2 OPERATING ASSY

F OPERATING ASSY

E F CN805

J F CN51 SIDE A

Q701-Q704
PDR-509, PDR-509-G 3.3 POWER SUPPLY and REG ASSYS