Operating Manual

KODAK CAROUSEL Slide Projector

CONSUMER IMAGING

Important Safety Instructions
When using your projector, always follow basic safety precautions: 1. Read and understand all instructions before using this equipment. 2. Operate this projector with 110- to 125-volt 60 Hz current only. Incorrect voltage can cause projector malfunction. 3. Close supervision is necessary when any appliance is used by or near children, or others who may not understand the need for these precautions. Do not leave the projector unattended during use. 4. Be careful not to touch hot parts. For lamp replacement, allow the module to cool before touching the lamp and the surrounding area. Do not place the lamp module on heat-sensitive surfaces. 5. Do not operate your projector if the cord is damaged or if the projector has been dropped or damaged (see How to Obtain Service on page 29). 6. Position the cord so that it is not tripped over, pulled, or placed in contact with hot surfaces. 7. If an extension cord is necessary, use a cord with a current rating at least equal to that of the projector. Cords rated for less amperage than the projector may overheat. 8. Always unplug the projector from the electrical outlet before cleaning and servicing and when it is not in use. 9. Allow the projector to cool before storing. 10. Do not immerse this equipment in water or other liquids. 11. Do not disassemble this projector. Use a qualified service technician when service or repair is required. Incorrect reassembly can cause electric shock the next time the projector is used. 12. Use only safety electrical low-voltage (SELV) devices. 13. The use of an accessory attachment not recommended by the manufacturer may increase risk of damage. 14. Keep the air-flow vents unobstructed.

Save These Instructions

Contents
Important Safety Instructions.Inside Front Cover Introduction. 2 Overview. 3 Operation. 4 Startup. 4 Loading the Slide Tray. 5 Projecting Your Slides. 9 Editing Your Presentation. 16 Clearing a Gate Jam. 17 Using the Built-In Viewer (Model 5600 Only). 18 Shutdown. 19 Maintenance. 20 Changing the Projection Lamp. 21 Cleaning the Condenser, Heat-Absorbing Glass, and Mirror. 22 Troubleshooting. 26 Warranty. 28 How to Obtain Service. 29
Serial Number The serial number of your projector is printed on the label afxed to the power cord retainer on the base of the projector. Record this number, as well as the model identication, date, and place of purchase, for future reference.

Introduction

Congratulations!
You have just purchased a KODAK CAROUSEL Slide Projector which: triples lamp life provides brighter and more vivid colors!
Take the time to read the instructions in this operating manual to become familiar with your KODAK CAROUSEL Slide Projector and how to operate it properly.

Overview

FRONT RIGHT
1 Tray 2 Lock Ring 3 Storage Compartment/Remote 4 Elevating Foot 5 Elevating Adjustment Wheel 6 Elevating Foot Release Button 7 Lens 8 Viewer (Model 5600) 9 Focus Knob 10 Select Bar 11 Timer (Model 5600) 12 Reverse 13 Forward 14 Power/Fan/Lamp

BACK RIGHT

15 Tray Release Latch 16 Lamp Module 17 Reading Light 18 Room Light Outlet (Model 5600) 19 Remote Control Receptacle
20 Power Cord 21 Power Cord Retainer 22 Leveling Foot

Operation

Startup
Open the storage compartment and remove the remote control.
Plug the 5-pin cable remote connector into the remote-control receptacle, aligning the raised dot with the metallic rivet head.
Plug the power cord into a grounded outlet with 110- to 125-volt 60 Hz current only.

Loading the Slide Tray

KODAK Slide Trays are available in 80- and 140-slide capacities. Use a 140-slide tray if you use thin-mounted slides (1/16 in. / 1.6 mm) and need the larger capacity. Use an 80 cpacity tray if any of your slides have thick mounts (1/8 in. / 2.5 mm).
Note: Do not attempt to project slides mounted with sticky or loose tape. Place the tray over the center post of the projector. Align the "0" slot with the gate index; the tray will drop into position. If your 140-slide tray does not drop easily, secure the lock ring, invert the tray, and align the index hole with the index notch. Slide and hold the tray release latch in the direction of the arrow, and turn the bottom plate until the index hole and notch align. Then release the latch. If you use an 80-slide tray, rotate the metal plate on the bottom of the tray until it locks into position.

140-Slide Tray

80-Slide Tray
Adding Your Slides Remove the lock ring by turning it counterclockwise and lifting it off.
Check each slides orientation (horizontal or vertical), and arrange them in the order you wish to show them. Then turn the slides upside down. Number each mount in the upper right-hand corner of the films shiny side. Insert your first slide into the first slot in the tray so that the number is visible on the outer circumference of the tray. Insert your second slide in the second slot with the emulsion (dull side) facing your rst slide, and so on.
Operation Replace the lock ring by turning it clockwise until it is secure
Place the loaded slide tray on the projector. Align the tray index bar with the gate index. The tray will drop into position.
Removing the Tray To remove the slide tray:
press the select bar all the way down align the tray index bar with the gate index.
You can then lift off the tray.

Projecting Your Slides

To insert a lens, push the focus knob up and position the lens gear teeth on the lens barrel with the notch on the projector.
Slide the power switch to lamp.

Forward and Reverse

Press the forward button on the projector or the remote control to project the rst slide. To change slides, briey press the forward or reverse buttons.
Focus your rst slide using the focus knob on the projector or the focus button on the remote control (Models 4400 and 5600 only).
Autofocus (Models 4600 and 5600 only)
The autofocus feature automatically focuses each slide after you focus your rst slide manually. If there is a mix of slide mounts in the tray (cardboard, plastic, and glass), it may be necessary to manually refocus between mount-type changes. The focus button on the cabled remote can be used for Models 4400 and 5600.
Random Projection For random projection of any slide in the
tray: press and hold down the select bar, rotate the tray to the desired slide,
and release the select bar.

Screen Image

Use the elevating foot to horizontally center the projected image on the screen. To release the foot, press the release button, while lifting the front of the projector to the desired height. Use the elevating wheel to make ne adjustments.
If the image is not level, make an adjustment by turning the leveling foot at the rear of the projector.

Timer (Model 5600 only)

To time your slides, use the timer switch for slide changes from 3 to 22 seconds. To interrupt the timer, press either the forward or reverse button. For manual operation, slide the timer switch to Off.

Reading Light (Model 5600 only)
To illuminate a small area for reading, lift the reading light cover while the projector lamp is on.
Room Light Outlet (Model 5600 only)
Plug any standard room light into the room light outlet and turn it on. It will remain on until the projector is turned to the lamp position (when a darkened room is required). When you turn the projector off at the end of your presentation, the room light will come on again.

Single Slides

To project single slides, slide the power switch on. Remove the tray and insert a slide upside down into the projector gate. Push the slide all the way down.
After viewing the slide, press forward, reverse, or the select bar to eject the slide.
Selecting Slide Projection Lenses
When buying a lens, consider features such as focal length (measured in millimetres), aperture (designed as an f/stop), and the lens design (curved or at). When selecting a lens, remember that the shorter the focal length (i.e., the smaller the f/number), the brighter the projected image. Also, a curved-eld lens, in combination with cardboard open face mounts from an automated mounting process, provide superior projection quality. A at-eld lens is the best choice for glass-mounted slides.
Choosing a Curved- The lens you select depends on how you use your projector and what type of slide mount you use. So that you may choose the lens that best meets your or Flat-Field Lens
needs, we do not include a lens with the projector. To obtain the best results of a projected image, insert slides with the emulsion side toward the projection lens, slide curve toward the light source. A at-eld lens works best for: general home projection glass mounts plastic mounts mixed mounts non-embossed cardboard mounts rear-projection applications duplicated slides A curved-eld lens works best for: embossed cardboard mounts (Embossed mounts have beveled edges around the aperture. Kodak Premium Processing and Kodak Processing labs provide embossed

mounts.)

Lens Focal Length/ Use the illustration on the following page to help determine the lens focal Projector Distance length and projector distance.

Editing Your Presentation

Removing the Lock Ring

To add or remove slides in the tray, you must rst remove the lock ring. Turn the ring counterclockwise and lift off.

Removing a Slide

Rotate the tray to the slide you wish to remove. Firmly press and hold down the select bar to eject the slide.

Adding a Slide

When the lock ring is off, you can add a slide to any empty slot. (See Adding Your Slides on page 6.) Replace and secure the lock ring.

Clearing a Gate Jam

To remove a defective slide or foreign object stuck in the projector gate, you need to remove the tray. Slide the tray release latch in the direction of the arrow, and with your other hand, lift off the back of the tray.
With the lock ring rmly in place, turn the 140-slide tray upside down. Retract the tray release latch in the direction of the arrow and align the index hole with the index notch. (For an 80-slide tray, rotate the metal plate until it locks into position.) Put the tray aside. Remove the slide or object from the projector gate by pressing the forward button or removing the slide manually. Remount damaged slides to protect your projector and slides from subsequent damage.
Using the Built-In Viewer (Model 5600 Only)

Important

Before opening the viewer, you must remove the projection lens from the projector.

Removing the Lens

Turn the focus knob to the horizontal position. Push the knob toward the top of the projector as you withdraw the lens.

Opening the Viewer

Grasp the viewer handle and pull it out from the base of the projector. It will pop into place.
Slide the power switch to lamp to project your slides.

Closing the Viewer

To close the viewer, fold it and push it back into the body of the projector.

Reinserting the Lens

To reinsert the lens, push the focus knob up and position the lens gear teeth on the lens barrel with the notch on the projector.

Shutdown

To shut down, remove and store the tray slide the power switch to off Your projector will remain warm for several minutes.

Maintenance

To ensure a long life and trouble-free operation for your projector: Allow the air to flow freely around the projector. Do not recirculate warm air. Keep the projector dust free. Your CAROUSEL Projector requires no lubrication; all bearings are selflubricating.

Projection Lamps

Included: FHS lamp, 70-hour lamp life (medium-brightness) Sampling of other lamps: EXY (200 hours/less brightness)
EXR (35 hours/maximum brightness)
Note: An EXW lamp is not recommended for older models of CAROUSEL Projectors. Contact the Kodak Information Center at 1-800-242-2424 in the U.S. or 1-800-465-6325 in Canada if you need help identifying your particular model.

Lamp Tips

Projector operation on line voltages above 125 volts greatly
reduces the lamp life. Unplug the projector before changing the lamp.
Changing the Projection Lamp
Slide the power switch to Off and unplug the projector. Allow the projector and lamp to cool for about 10 minutes. Push the lamp-module release button and remove the lamp module. Note: There is an additional safety latch, which reduces the chance of an accident with a loosely inserted lamp module, that may cause some resistance. To release the latch, you may need to apply extra effort when you pull out the module. Lift up the lamp release clip. Carefully remove the worn lamp from the socket and place it on a heat-resistant surface. Insert a new lamp into the socket. Push down to tightly seat the replacement lamp. Relatch the clip in the forward position and push the lamp module all the way back into the projector until it latches.
Cleaning the Condenser, Heat-Absorbing Glass, and Mirror
To clean the condenser, heat-absorbing glass, or mirror, you must disassemble the lamp module. Slide the power switch to Off and unplug the projector. Allow the projector to cool about 10 minutes. Push the lamp-module release button and remove the lamp module.
Use a torx-head screwdriver to remove the screw. Using a flat-blade screwdriver, apply ample pressure to release each of the metal tabs. Lift off the top of the lamp module.

Condenser Lens

You can clean the condenser lens in place, or by pulling it out. Wear gloves to prevent ngerprints.

Heat-Absorbing Glass

Caution
The heat-absorbing glass is fragile. Handle it only when cool.
(For lamp modules The green-tinted heat-absorbing glass easily removes for cleaning. with a heat-absorbing glass.)
Reassembling the Lamp Module
To reassemble the lamp module, you will need to align and insert each tab into its appropriate slot. Start with the tabs in the rear of the lamp module.
Insert the remainder of the tabs into slots until all 7 tabs on the top and 2 on the bottom are secured. Insert the screw and tighten. Then insert and seat the lamp.

Mirror

To clean the mirror, invert the lamp module to reach the mirror. Gently clean the mirror with a soft, lint-free cloth moistened with lens cleaner. When your maintenance is complete, push the lamp module back into the projector.

Troubleshooting

Consult this guide before calling for service.
PROBLEM Projector does not operate CAUSE No power to projector CORRECTION Plug power cord into suitable electrical outlet. Set power switch to Lamp. Set switch to Lamp. Install new lamp or lamp module Check lamp. Examine slide for proper focus. Focus center of rst slide manually. Focus manually. Read and follow the instructions for installing the lens. Examine slide. Try a at eld lens. (See Choosing a Curved- or Flat-Field Lens on page 14.) Use a at eld lens. UInstall new lamp and try again. Do not mix open and glass mounts

No illumination on screen with slide in projector gate
Power switch on Off or Fan Lamp burned out Lamp not seated in socket
Slide not in proper focus on screen focus.
Slide itself not sharp First slide in tray not properly focused Slide in different type of mount from others Projection lens installed improperly
Uneven edge-to-edge focus
Slide itself is not sharp Curved eld lens used with glass, plastic, or non-embosssed mounts Curved eld lens used for rear projection Lamp performance
Autofocus has difficulty slide to slide
Mixed open and glass slide mounts
PROBLEM Slide fails to drop into projection position
CAUSE Tray base plate not properly indexed Tray not properly positioned on projector Slide mount warped or frayed at corners slide. Projector not level or tilted too high
CORRECTION Align the index hole and index notch. Reposition tray on projector. Straighten mount or remount slide. Set projector on a stand equal with center of screen. Check lamp. Check condenser lens. Check slide position and slidemount condition. Reposition tray. See "Clearing a Gate Jam" on page 17.
Uneven illumination on screen
Projection lamp not fully seated Condenser lens not installed or not positioned properly in mount Slide mount not seated properly in projector gate
Projector won't cycle to next slide
Tray not properly positioned Slide or foreign object stuck in gate

Warranty

Kodak warrants this KODAK CAROUSEL Slide Projector to function properly for one year from the date of purchase. If this KODAK CAROUSEL Slide Projector does not function properly within the warranty period, upon submission of dated proof of purchase, Kodak will repair it without charge, except for worn-out projector lamps. If Kodak is unable to repair the projector, the option of replacement or refund of the purchase price will be available.

Limitations

This warranty does not cover circumstances beyond Kodaks control, projector lamps, or problems caused by failure to follow the care and operating instructions in the manual. Any modification to the original design of this projector nullifies this warranty. Warranty service will not be provided without dated proof of purchase. Kodak makes no other express warranty for this product. Repair or replacement is Kodaks only obligation. Kodak will not be responsible for any consequential or incidental damages resulting from the sale or use of this projector, regardless of the cause of such damages.

Your Rights Under State Law
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also have other rights that vary from state to state.

How to Obtain Service

Assistance
To obtain service or for assistance in using your KODAK CAROUSEL Slide Projector, contact the Kodak Information Center at 1-800-242-2424, Monday through Friday, 8 a.m. to 8 p.m. (Eastern time). In Canada, call 1-800-465-6325, Monday through Friday, 8:30 a.m. to 5 p.m. (Eastern time). Or call Kodak in your country. To help us get your KODAK CAROUSEL Slide Projector back to you promptly, please enclose a note giving details of the problem, dated proof of purchase, and your complete name and shipping address. Pack the unit in a sturdy carton with ample packing material to protect the unit during shipping and handling.

Shipping Instructions

Consumer Imaging EASTMAN KODAK COMPANY Rochester, New York 14650 www.kodak.com/go/projectors
Kodak, Ektagraphic, and Kodalux are trademarks.
Part No. 5B4904 1/03 Minor Revision EastmanKodak Company Printed In U.S.A.

LOWER HOUSING SCREW (6)

A100_0030HCA A100_0030HA

LAMP MODULE

Replacing the FAN SHAFT ASSEMBLY
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut the 3 WIRE TIES: 1 on BLOWER COVER wires 2 on SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY

4 18NOV97 SM5440-1

Replacements and Installations
[4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. [5] Pull the SMALL CIRCUIT BOARD up. [6] Remove the Torx SCREW from the BLOWER COVER ASSEMBLY. [7] Lift the GRILLE ASSEMBLY in front of the BLOWER COVER ASSEMBLY up. [8] Loosen the Torx SCREW on the right track of the LOWER LIGHT BAFFLE ASSEMBLY appoximately half way. [9] Lift the LOWER LIGHT BAFFLE ASSEMBLY off the TAB on the BLOWER COVER ASSEMBLY.

WIRE TIE (not shown)

KK models

BLOWER COVER WIRE TIE

GRILLE ASSEMBLY

A100_0031HCA A100_0031HA

[10] Remove the 2 long Torx SCREWS from the BLOWER COVER ASSEMBLY. [11] Lift the BLOWER COVER ASSEMBLY up. [12] Remove the 3 Hex 1/4 in. SCREWS from the MOTOR. [13] Lift the MOTOR until you observe the FAN BELT and MECHANISM BELT. [14] Remove the FAN BELT and MECHANISM BELT off the MOTOR PULLEY. Use SPRING HOOK TL-1165.

Caution

Move the MOTOR to allow access to the parts; wires are still connected to the MOTOR. Do not cause damage to the MOTOR wires. [15] Remove the RETAINER CLIP from the FAN SHAFT. [16] Pull the FAN up and off the FAN SHAFT to allow access to the FAN BELT. [17] Remove the FAN BELT. [18] Remove the 3 Torx SCREWS from the FAN SHAFT ASSEMBLY.
[19] Lift and remove the FAN SHAFT ASSEMBLY.
MOTOR SCREW RETAINER CLIP FAN FAN PLATE ASS4EMBLY FAN BELT BLOWER ASSEMBLY SCREW (3) SCREW (2)

MECHANISM BELT

A100_0014HCA A100_0014HA
Installing the FAN SHAFT ASSEMBLY

Important

When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the removal procedure for the FAN BELT and SHAFT in reverse order.

FAN BELT

A091_4015BCA A091_4015BA

Replacing the MOTOR

Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Disconnect all wires from the MOTOR. [4] Cut the 2 WIRE TIES on the SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY. [5] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. [6] Pull the SMALL CIRCUIT BOARD up. [7] Disconnect all wires on the MOTOR. [8] Remove 3 Hex 1/4 in. SCREWS from the MOTOR. [9] Lift the MOTOR up to allow access to the FAN and MECHANISM BELTS. [10] Remove the FAN and MECHANISM BELTS from the MOTOR PULLEY. [11] Remove the MOTOR.

SCREW (3)

A091_4016GCA A091_4016GA

Installing the MOTOR

When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the replacement procedure for the MOTOR in reverse order.
Replacing the WORM PULLEY and MECHANISM BELT
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Do the replacement procedure for the MOTOR except do not disconnect the wires from the MOTOR. [4] Remove the Torx SCREW from the WORM PULLEY ASSEMBLY. [5] Move the TAB on the WORM PULLEY ASSEMBLY out. [6] Remove the WORM PULLEY ASSEMBLY and MECHANISM BELT.

WORM PULLEY SCREW

A091_4017GCA A091_4017GA
Installing the WORM PULLEY and MECHANISM BELT
When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the replacement procedure for the WORM PULLEY and MECHANISM BELT in reverse order.
Replacing the THERMAL FUSE ASSEMBLY
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Remove the black wire from the THERMAL FUSE ASSEMBLY on the POWER SWITCH. [5] Remove the gray wire from the THERMAL FUSE ASSEMBLY from the POWER CORD. [6] Loosen the Torx SCREW on the PREHEAT DUCT approximately half way. [7] Pull the THERMAL FUSE ASSEMBLY out of hole of the LOWER LIGHT BAFFLE ASSEMBLY.
Installing the THERMAL FUSE ASSEMBLY
[1] Do the replacement procedure for the THERMAL FUSE ASSEMBLY in reverse order.

PRE-HEAT DUCT

THERMAL FUSE

A100_0015GCA A100_0015GA

POWER SWITCH
Replacing the LAMP MODULE RECEPTACLE

Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Remove the 2 Torx SCREWS on the left side of the LOWER LIGHT BAFFLE ASSEMBLY. [5] Loosen the Torx SCREW on the right side of the LOWER LIGHT BAFFLE ASSEMBLY approximately 1/2 way.

10 18NOV97 SM5440-1

[6] Lift and remove the LOWER LIGHT BAFFLE ASSEMBLY. [7] Lift the GRILLE ASSEMBLY up. [8] Remove the 2 long Torx from the BLOWER COVER ASSEMBLY. [9] Lift the BLOWER COVER ASSEMBLY up. [10] Lift and move the PREHEAT DUCT up. [11] To remove the LAMP MODULE RECEPTACLE from the PREHEAT DUCT, compress the 2 TABS on the LAMP MODULE RECEPTACLE.
SCREW (2) LOWER LIGHT BAFFLE PRE-HEAT DUCT SCREW (2)
LAMP MODULE RECEPTACLE BLOWER COVER ASSEMBLY

A100_0032HCA A100_0032HA

SCREW (not shown)
Installing the LAMP MODULE RECEPTACLE
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LAMP MODULE RECEPTACLE in reverse order.
Replacing the CYCLE SOLENOID ASSEMBLY
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedures for the LOWER HOUSING ASSEMBLY and the MOTOR.

CYCLE SOLENOID SCREW (2)

[3] Cut and remove the necessary WIRE TIES. [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.

CYCLE SOLENOID PLUNGER

[5] Pull the SMALL CIRCUIT BOARD up. [6] Remove the Torx SCREW from the WORM PULLEY SHAFT. [7] Move the TAB on the WORM PULLEY ASSEMBLY out of the MECHANISM ASSEMBLY. [8] Lift and remove the WORM PULLEY ASSEMBLY. [9] Remove the 2 Hex 1/4 in. SCREWS from the 2 CYCLE SOLENOID GROMMETS. [10] Pull the CYCLE SOLENOID ASSEMBLY up and out. [11] If necessary, remove the CYCLE SOLENOID PLUNGER ASSEMBLY.

A100_0017GCA A100_0017GA

Installing the CYCLE SOLENOID ASSEMBLY
Do the adjustment for the CYCLE SOLENOID ASSEMBLY. See the Adjustments section. [1] Do the replacement procedure for the CYCLE SOLENOID ASSEMBLY in reverse order.
Replacing the MECHANISM ASSEMBLY

SCREW (3) LENS MOUNT

Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.

MECHANISM ASSEMBLY

[5] Pull the SMALL CIRCUIT BOARD up. [6] Disconnect all wires connected to the MECHANISM ASSEMBLY: 1 yellow wire from CYCLE SWITCH 1 orange wire from WIRE NUT 1 green wire from POWER CORD 2 green ground wires from the lower MECHANISM ASSEMBLY [7] Remove the FOCUS KNOB from the FRONT PANEL.

[8] Remove the 3 Torx SCREWS from the LENS MOUNT ASSEMBLY. [9] Lift and move the LENS MOUNT ASSEMBLY up. [10] Do the replacement procedure for the MOTOR. [11] Remove the 3 Torx SCREWS from the MECHANISM ASSEMBLY.

FOCUS KNOB

[12] Loosen the SCREW on the STABILIZER WALL approximately half way.
There might be a bind between the SELECT LEVER and the SELECT BUTTON when removing the MECHANISM ASSEMBLY. Do not use force; this might cause damage to the SELECT BUTTON. [13] Remove the MECHANISM ASSEMBLY.

A091_4047CCA A091_4047CA

Installing the MECHANISM ASSEMBLY
To insert the SELECT BUTTON into the hole in the SELECT LEVER when installing the MECHANISM ASSEMBLY, hold the SELECT BUTTON completely down. [1] Do the removal procedure for the MECHANISM ASSEMBLY in reverse order.
Replacing the AUTO-FOCUS BRACKET ASSEMBLY
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. [5] Pull the SMALL CIRCUIT BOARD up. [6] Do the replacement procedure for the MECHANISM ASSEMBLY. [7] Remove the Torx SCREW from the WORM PULLEY. [8] Remove the WORM PULLEY. [9] Remove the 2 Hex SCREWS from the CYCLE SOLENOID. [10] Remove the CYCLE SOLENOID. [11] Remove the Phillips SCREW from the AUTO-FOCUS BRACKET ASSEMBLY. [12] Pull and remove the AUTO-FOCUS BRACKET ASSEMBLY through the hole where the CYCLE SOLENOID was.

SCREW (2) WORM PULLEY

CYCLE SOLENOID
AUTO FOCUS BRACKET ASSEMBLY

A091_4023BCA A091_4023BA

Installing the AUTO-FOCUS BRACKET ASSEMBLY
[1] Do the replacement procedure for the AUTO-FOCUS BRACKET ASSEMBLY in reverse order.
Replacing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the MECHANISM ASSEMBLY. [3] Remove the INDEXER LEVER ASSEMBLY from the TOP PLATE of the MECHANISM ASSEMBLY. [4] Remove the Torx SCREW from the WORM PULLEY ASSEMBLY. [5] Remove the WORM PULLEY ASSEMBLY. [6] Remove the DIRECTION LEVER LINK from the DIRECTION LEVER.

14 18NOV97 SM5440-1

[7] Remove the DIRECTION LEVER SPRING from the DIRECTION LEVER. [8] Disconnect the LIFT LEVER SPRING from LIFT LEVER on the TOP PLATE of the MECHANISM ASSEMBLY. [9] Remove the RETARD SPRING. [10] Remove the 7 Torx SCREWS from the TOP PLATE of the MECHANISM ASSEMBLY. [11] Remove the TOP PLATE. [12] Remove the LIGHT BAFFLE.

LIFT LEVER SHAFT SELECT LEVER (not shown)

LIFT LEVER

BEARING E-RING

RETARD SPRING

BEARING

A100_0018HCA A100_0018HA

NUT CAM STACK ASSEMBLY

E-RING

[13] Remove the NUT from the LIFT LEVER SHAFT. [14] Remove the LIFT LEVER and SHAFT. [15] Remove the 2 E-RINGS from the 2 CAM SHAFT BEARINGS. [16] Remove the 2 CAM SHAFT BEARINGS. [17] Press and hold the SELECT LEVER down. [18] Remove the CAM STACK ASSEMBLY. [19] Disconnect the SELECT LEVER SPRING from the TAB and remove the SELECT LEVER.
LIFT LEVER SELECT LEVER LIFT LEVER SHAFT

SELECT LEVER SPRING

NUT CAM STACK ASSEMBLY TAB BEARING

A091_0010HCA A091_0010HA

HALF-CYCLE LEVER HALF-CYCLE LEVER SPRING
[20] Remove the 2 SCREWS from the CYCLE SOLENOID. [21] Remove the CYCLE SOLENOID.

E-RING (2)

[22] Slide the PLUNGER and PLUNGER SPRING off the CYCLE LEVER. [23] Remove the HALF CYCLE SPRING between the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER. [24] Disconnect the INDEX LEVER SPRING from the MECHANISM ASSEMBLY. [25] Push the INDEX LEVER back.
CYCLE LEVER PLUNGER SPRING
[26] Remove the 2 E-RINGS: 1 on the CYCLE LEVER ASSEMBLY 1 on the HALF CYCLE LEVER

PLUNGER

Keep both the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER together and observe the orientation of both LEVERS. [27] Slide both the CYCLE LEVER and HALF CYCLE LEVER off the SHAFT.
CYCLE SOLENOID SCREW (2) INDEX LEVER and SPRING (not shown)

A091_0009CCA A091_0009CA

Installing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY
Keep both the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER together and observe the orientation of both LEVERS. [1] Do the replacement procedure for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY in reverse order.
Replacing the LAMP SOCKET TERMINAL ASSEMBLY
Style 1 LAMP SOCKET TERMINAL ASSEMBLY
SCREW LAMP DOOR PLATE ASSEMBLY
Dangerous Voltage [1] Disconnect the main power.
The EXTRA BRIGHT LAMP MODULE does not have a HEAT ABSORBING GLASS and has a LABEL on the LAMP DOOR. [2] Remove the LAMP MODULE. [3] Remove the PROJECTION LAMP from the LAMP MODULE. [4] Remove the SCREW from the LAMP DOOR PLATE ASSEMBLY. [5] Release the 2 TABS on the bottom side of the LAMP MODULE next to the LAMP MODULE DOOR. [6] Remove the LAMP DOOR PLATE ASSEMBLY.
PROJECTOR LAMP LAMP EJECTOR LAMP SOCKET TERMINAL ASSEMBLY
Remove the CONDENSER LENS and HEAT ABSORBING GLASS and set the parts on a clean cloth. Do not set on a cold surface; this will cause damage to the parts. [7] Remove the LAMP EJECTOR. [8] Remove the LAMP SOCKET TERMINAL ASSEMBLY.

CONDENSER LENS TAB (2) HEAT ABSORBING GLASS A091_0018CCA

A091_0018CA

Installing the LAMP SOCKET TERMINAL ASSEMBLY
[1] Do the replacement procedure for the LAMP SOCKET TERMINAL ASSEMBLY in reverse order.
Replacing the LENS MOUNT ASSEMBLY - Auto Focus Model
SCREW (3) LENS MOUNT ASSEMBLY
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB.
It is necessary to push the AUTO-FOCUS BRACKET backward and forward to allow access to the SCREWS on the LENS MOUNT ASSEMBLY. [4] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY.

A100_0019GCA A100_0019GA

Installing the LENS MOUNT ASSEMBLY - Auto Focus Models
[1] Do the replacement procedure for the LENS MOUNT ASSEMBLY in reverse order.
Replacing the LENS MOUNT ASSEMBLY - Non Auto Focus Model
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB. [4] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY.
Installing the LENS MOUNT ASSEMBLY - Non Auto Focus Model
Replacing the AUTO-FOCUS SWITCH ASSEMBLY

AUTO FOCUS MOTOR BRACKET

Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB. [4] Remove the short, gray wire from the AUTOFOCUS DEFEAT SWITCH.

LOCKING TAB

It is necessary to push the AUTO-FOCUS BRACKET backward and forward to allow access to the SCREWS on the LENS MOUNT ASSEMBLY. [5] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [6] Lift and remove the LENS MOUNT ASSEMBLY. [7] Remove the gray, red, and black wires from the AUTO FOCUS SWITCH ASSEMBLY.

AUTO FOCUS SWITCH LEVER

grey, red, and black wires

A091_4028GCA A091_4028GA

AUTO FOCUS SWITCH ASSEMBLY
Keep the AUTO-FOCUS SWITCH LEVER that is connected to the AUTO FOCUS SWITCH so you can install it on the new AUTO FOCUS SWITCH. [8] To disconnect and remove the AUTO FOCUS SWITCH, bend the LOCKING TAB on the FOCUS MOTOR BRACKET until it is aligned with the hole in the AUTO FOCUS SWITCH.

Installing the AUTO-FOCUS SWITCH ASSEMBLY
Align the 2 TABS on the AUTO-FOCUS SWITCH with the FOCUS MOTOR BRACKET, checking that the end of the AUTO-FOCUS LEVER engages with the CYCLE SOLENOID PLUNGER. After the AUTO-FOCUS SWITCH is in the correct position, bend the LOCKING TAB to hold the AUTO FOCUS SWITCH in place. [1] Do the replacement procedure for the AUTO-FOCUS SWITCH in reverse order.
Replacing the FOCUS SHAFT ASSEMBLY - Auto Focus Models

SM5440-1 18NOV97 21

[2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB.
It is necessary to push the AUTO-FOCUS BRACKET backward and forward to allow access to the SCREWS on the LENS MOUNT ASSEMBLY. [4] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY. [6] Remove the FOCUS SHAFT SPRING from the LENS MOUNT BRACKET. [7] Remote models only: Remove the SPRING from the CLAMP LEVER on the LENS MOUNT BRACKET. [8] Remove the SPRING from the PHOTOCELL BRACKET. [9] Remove the E-RING and SPACER from the FOCUS SHAFT ASSEMBLY. [10] Remove the SCREW from the LENS SUPPORT BRACKET. [11] Lift and remove the LENS SUPPORT BRACKET. [12] Remote models: Remove the AUTO-FOCUS SWITCH ASSEMBLY. [13] Remote models: Remove the SCREW from the RACK SOLENOID ASSEMBLY. [14] Remote models: Remove the RACK SOLENOID ASSEMBLY and PLUNGER. [15] Remote models: Remove the SCREW from the FOCUS MOTOR BRACKET ASSEMBLY. [16] Remove the FOCUS MOTOR BRACKET ASSEMBLY. [17] Push the RACK LEVER away from the FOCUS SHAFT ASSEMBLY. [18] Remove the FOCUS SHAFT ASSEMBLY.
CLAMP LEVER SPRING RACK LEVER (not shown) SCREW FOCUS SHAFT SPRING

FOCUS SHAFT

FOCUS MOTOR BRACKET
RACK SOLENOID SPACER E-RING LENS SUPPORT BRACKET PHOTOCELL AUTO-FOCUS BRACKET SWITCH SPRING ASSEMBLY PLUNGER

A091_4029HCA A091_4029HA

Installing the FOCUS SHAFT ASSEMBLY
Do the adjustments for the PHOTOCELL NULL and AUTO-FOCUS CLAMP after installation. See the Adjustments section.
Replacing the FOCUS SHAFT ASSEMBLY - Non Auto-Focus Models
Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB. [4] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY. [6] Remove the FOCUS SHAFT SPRING from the LENS MOUNT BRACKET. [7] Remove the E-RING and SPACER from the FOCUS SHAFT ASSEMBLY. [8] Remove the SCREW from the LENS SUPPORT BRACKET. [9] Lift and remove the LENS SUPPORT BRACKET. [10] Remove the E-RING and SPACER from the FOCUS SHAFT ASSEMBLY. [11] Remove the SCREW from the FOCUS MOTOR BRACKET ASSEMBLY. [12] Remove the FOCUS MOTOR BRACKET ASSEMBLY. [13] Remove the FOCUS SHAFT ASSEMBLY.

light path image

AUTO-FOCUS TARGET SLIDE TL-3002

A091_4026HCA A091_4026HA

Use TL-3002 to observe the focus light path and check the light image. Use T-BAR TL-3003 to bend the PHOTOCELL BRACKET to move the NULL in the center if necessary.

Adjusting the NULL

Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the LOWER HOUSING ASSEMBLY.
It is necessary to make a FAN COVER TOOL. See the Tools section. [3] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. See the Tools section. [4] Energize the projector. [5] Set the projector to the LO-LAMP position. [6] Install and hold the AUTO FOCUS TARGET SLIDE TL-3002 until it is fully seated in the GATE MECHANISM. [7] Look through the PROJECTION LENS hole and observe the focus light path on the AUTO-FOCUS TARGET SLIDE TL-3002. Check that the light image is correct. If not, do the Adjusting the FOCUS LIGHT PATH. [8] Check that the TAB on the CLAMP PAD ASSEMBLY is in the NULL position. If the TAB is not in the correct position, do the adjustment procedure for the NULL. [9] Bend the PHOTOCELL BRACKET to move the NULL in the center; use T-BAR TL-3003.

SM5440-1 18NOV97 29

If you cannot obtain the NULL position after doing the adjustment approximately 3 times, go to the adjustment procedure for the PHOTOCELL.

light path T-BAR TL-3003

NULL position

PROJECTION LENS

A091_4031BCA A091_4031BA

CLAMP LEVER PAD

Use TL-3002 and FAN CAP 232729 to check the adjustment of the PHOTOCELL.

Adjusting the PHOTOCELL

PHOTOCELL CIRCUIT BOARD wratten FILTER (2)
It is necessary to make a FAN COVER TOOL. See the Tools section. [3] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. See the Tools section.
POST (2) PHOTOCELL HOUSING

PHOTOCELL MASK

A091_4032GCA A091_4032GA
Dangerous Voltage [4] Energize the projector. [5] Set the projector to the LO-LAMP position. [6] Install and hold the AUTO FOCUS TARGET SLIDE TL-3002 until it is fully seated in the GATE MECHANISM. [7] Look through the PROJECTION LENS hole and observe the focus light path on the AUTO-FOCUS TARGET SLIDE TL-3002. Check that the light path is correct. If not, do the adjustment procedure for the FOCUS LIGHT PATH.
Dangerous Voltage [8] Disconnect the main power. [9] Heat the 2 POSTS on the PHOTOCELL HOUSING to allow the POSTS to bend enough to pull the PHOTOCELL CIRCUIT BOARD up and off the PHOTOCELL HOUSING. Use a SOLDERING IRON. [10] Remove the 2 Wratten FILTERS and the PHOTOCELL MASK.

FAN CAP

[11] Install the FAN CAP 232729 in the PHOTOCELL HOUSING.

FAN CAP light image

A091_4033GCA A091_4033GA
[12] Manually move the CLAMP PAD ASSEMBLY until the TAB is in the NULL position.

light path

A091_4027BCA A091_4027BA
Dangerous Voltage [13] Connect the main power.
It is necessary to make a FAN COVER TOOL. See the Tools section. [14] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. See the Tools section. [15] Install and hold the AUTO FOCUS TARGET SLIDE TL-3002 until it is fully seated in the GATE MECHANISM.

32 18NOV97 SM5440-1

[16] Set the projector to the LO-LAMP position. [17] Observe the image of the focus light path on the bottom of the FAN CAP; the light path should be in the center of the hole in the FAN CAP. [18] Bend the CLAMP PAD ASSEMBLY until the image is in the center of the hole in the FAN CAP. [19] Assemble the PHOTOCELL MASK, FILTERS and PHOTOCELL BOARD.

T-BAR TL-3003 hole

light image

CLAMP PAD ASSEMBLY

A091_4030BCA A091_4030BA
Use TL-1744 to check that the CLAMP PAD ASSEMBLY moves forward and backward.
Adjusting the CLAMP PAD ASSEMBLY

SCREW NUT

[4] Connect the REMOTE CONTROL ASSEMBLY EC-3 to the REMOTE RECEPTACLE.
Dangerous Voltage [5] Connect the main power. [6] Loosen the NUT on the CLAMP PAD ASSEMBLY.

A091_4041GCA A091_4041GA

[7] Energize the REMOTE FOCUS in either direction. [8] Rotate the SCREW on the CLAMP PAD ASSEMBLY to adjust the pressure of the REMOTE FOCUS CLAMP on the CLAMP PAD ASSEMBLY until the CLAMP PAD ASSEMBLY does not move. [9] Release the REMOTE FOCUS. [10] Tighten the NUT on the CLAMP PAD ASSEMBLY. [11] Install the AUTO-FOCUS GAUGE TL-1744 in the MECHANISM GATE. The CLAMP PAD ASSEMBLY should move forward and backward using TL-1744. If not, adjust the SCREW on the CLAMP PAD ASSEMBLY again; the CLAMP PAD ASSEMBLY adjustment is too tight and not correct.
The PRESSURE PAD should be aligned with the DARK SHUTTER.
Adjusting the DARK SHUTTER
[1] Do the removal for the LOWER HOUSING. [2] Insert a thin SLIDE into the GATE MECHANISM; the DARK SHUTTER should open. [3] Check the the PRESSURE PAD is correctly aligned with the the DARK SHUTTER. [4] Bend the PRESSURE PAD to adjust the alignment.

Desription Operates between the following times: Fast = second Slow = seconds 14 maximum front elevation assembly. After the initial focus adjustment, the autofocus system will adjust for the difference in the slide position from slide to slide. This focus adjustment will occur within 1 second after the slide is inserted into the GATE. The focus adjustment variation should not change from the focus and reverse specifications by more than 3 times the focus and reverse specifications. The projector can operate for 2000 hours or 2,000,000 cycles. The projector has a MTBF (mean time between failures) of 7500 operation hours. Preventive maintenance by a qualified service person is recommended every 1500 hours of operation, or after 1 year. See the owners manual. PIN 1 - Black, REMOTE FOCUS PIN 2 - Green, FORWARD TRAY CYCLE PIN 3 - Orange, REVERSE TRAY CYCLE PIN 4 - Brown, RACK SOLENOID PIN 5 - Yellow, COMMON PIN 6 - Brown, LAMP CONTROL PIN 7 - White, LAMP CONTROL
Elevation Auto Focus System

Reliability

Maintenance
Warranty 7-PIN REMOTE CONTROL (See illustration on next page.)

REMOTE INLET

7-PIN PLUG 24 V AC K

24 V AC N

W 82 V AC Unloaded

G 0 V AC

A100_0023ACA A100_0023AA

O Common 24 V AC

Section 6: Diagnostics

MAIN MOTOR Voltages

black brown white

84.2 V 1.6

LAMP VOLTAGE is 74 V AC between brown and white for LONG LIFE MODELS

117 V AC 6.1

A091_0006BCA A091_0006BA
MAIN MOTOR PIN Colors PIN MAIN MOTOR PIN Voltages PIN 8-9 10-11 11-12 10-12 9-10 3.1 W 4.3 W 4.2 W 8.0 W O.L. Resistance 24.4 V AC 14.1 V AC 14.1 V AC 28.2 V AC Voltage brown red violet yellow blue not used Color

Diagnostics

PHOTOCELL Voltages

PHOTOCELL

A091_4036ACA A091_4036AA
PHOTOCELL Voltages PINS 1-2 2-3 1-3 14.5 V ac 14.5 V ac 29 V ac Voltage
5-PIN REMOTE CORD PLUG Voltages

BLACK FWD REV

WHITE BRN FOCUS YELLOW YELLOW

A100_0001BC_

KODAK EC-3 REMOTE CONTROL
5-PIN REMOTE PLUG Voltages PIN white red yellow brown black
Description Reverse Forward Common RACK SOLENOID Focus - REMOTE
SMALL COMPONENT BOARD ASSEMBLY 256809 Voltages
WWK R A V V O B Y B J1 R3 CR3 CR2 CR4

RY GN R W W

J2 CR5 F1 R7
Q1 Q2 R4 C1 CR1 + C3 + C2 R6 R5 C4
C5 R17 SLIDE PROJECTOR BOARD Q3

R12 R11 R10

R13 R14 CR6 R15

A091_4034DC

Description TIMER Circuit TIMER Circuit TIMER Circuit CYCLE HOLD DOWN REVERSE FOCUS FOCUS RACK USE REMOTE FOCUS FOCUS
Component CR3 Q3 Q4 CR4 CR2 CR5 Q1 Q2
RED +, BLACK + to - G to + A - G to + K + to + to + to - B to + C - G to + A
Voltage 32 V DC 32 V DC 18.1 V DC 18.0 V DC 28.0 V DC 18.0 V DC 23.3 V DC 28.0 V DC

Voltage Specications - General Parts
Part FOCUS MOTOR CYCLE SOLENOID RACK SOLENOID LAMP RECEPTACLE Procedure -----Press the REVERSE BUTTON. ----------Voltage 6.7 V AC 39 W, 10 V DC 39 W, 10 V AC Standard Models: 82 V AC, approximately 85-86 V AC without a LAMP MODULE installed Long Life Models: 74 V AC, 76 V AC without LAMP 3.0 W, 10.4 V AC drop across

DROPPING RESISTOR

Move to the LO LAMP position.
Power, Illumination, and Cooling Malfunctions
Malfunction The MOTOR does not operate. Check 1. Check the continuity across the THERMAL FUSE ASSEMBLY, and MOTOR FUSE. 2. Check that the primary voltage on the MAIN MOTOR is correct. 3. Check that the voltage on POWER SWITCH is correct. 1. Check that the FAN BELT is not broken. 2. Check and remove obstructions in the FAN area. 1. Check and remove obstructions in the FAN area. 2. Check that the tension is correct on the FAN BELT. 3. Check that the FAN BELT is clean. 4. Check the condition of the BEARING in the FAN ASSEMBLY. 1. Check the LAMP for damage. 2. Check the LAMP RECEPTACLE 3. Check the LAMP TERMINAL ASSEMBLY in the LAMP MODULE ASSEMBLY for damage. 1. Check the DARK SHUTTER for correct operation. See the adjustment for the DARK SHUTTER. 2. Check the LIGHT BAFFLE in the MECHANISM for damage; it should not cause a jam in the SHUTTER.
The FAN does not operate, MOTOR operates.
There is excessive noise in the FAN.
The LAMP does not operate.
There is an obstruction in the light path.
Slide Transport Malfunctions
Malfunction Forward and reverse do not operate using the FRONT PANEL BUTTONS or REMOTE CONTROL. Check 1. Check that the secondary voltage on the MAIN MOTOR is correct. 2. Check that the W across the CYCLE SOLENOID COIL are correct. 3. Check that the voltage across the CYCLE SOLENOID is correct. 1. Check that the CYCLE LEVER and RATCHET PLATE are clean. Clean and lubricate the parts as necessary. Use SUPER LUBE TL-4276. 2. Install a new CAM STACK ASSEMBLY; the malfunction is within the CAM. 1. Do the adjustment for the CYCLE SOLENOID. 2. Check that the DIRECTION LEVER SPRING is on the DIRECTION LEVER. 3. Check the DIRECTION LEVER for binds. Excessive lubrication and dirt can cause binds. 1. Check for a broken MECHANISM DRIVE BELT. 2. Check the CYCLE LEVER and RATCHET LEVER on the CAM SHAFT ASSEMBLY for the following: correct alignment of the CYCLE LEVER damage to parts lubrication of the CYCLE LEVER (use SUPER LUBE TL-4276) 3. Check the CYCLE SOLENOID for correct operation. See the Voltage chart. 1. Check the CYCLE LEVER for correct alignment. See the adjustment for the CYCLE LEVER. 2. Check for damage to parts. 3. Check for a shortcircuit in the wires: Use a tool to hold the CYCLE LEVER down on the RATCHET LEVER. If there is a shortcircuit causing the malfunction, the SOLENOID will be energized. If there is a bind, the CAM will not rotate. 4. Check that the CAM SHAFT ASSEMBLY RATCHET SPRING is installed correctly. 5. If there is a bind in the CAM STACK, install a new CAM.

Forward does not operate, reverse operates, voltages are correct.
Reverse does not operate, forward operates, voltages are correct.
Projector does not complete a cycle; FAN operates.
Projector has continual cycle.
Malfunction The projector does not change cycles when using a DISSOLVE CONTROL; the REMOTE CONTROL and CONTROL PANEL BUTTONS operate correctly.
Check 1. The CYCLE LEVER and the RATCHET PLATE are dirty. Clean and apply lubricant SUPER LUBE TL-4276 to the CYCLE LEVER and RATCHET PLATE. 2. If this does not correct the malfunction: Install a new CAM SHAFT ASSEMBLY. 1. Check the SLIDE TRAY LATCH for correct alignment. 2. Operate the projector in the forward direction. Check that the INDEXER LEVER ASSEMBLY is in the correct alignment with the holes at positions A and B. Do the adjustment for the INDEXER LEVER ASSEMBLY. Check the condition of the LOCATOR LEVER, it should not be bent. Check the height of the SLIDE LIFT LEVER; the lower corner of the LIFT LEVER RAMP is parallel with the TOP HOUSING. If the height is not correct, do the adjustment for the MANUAL and POWER SLIDE LIFT LEVER ECCENTRICS. 1. Do the adjustment for the CYCLE SOLENOID. 2. Check that the SPRING is on the DIRECTION LEVER. 3. Check for a bind in the DIRECTION LEVER ASSEMBLY. 4. Check that the DIRECTION LEVER LINK is in the correct position. 1. Press and release the SELECT BUTTON. Check that the LOCATOR LEVER moves correctly and is not bent. 2. Press and hold the SELECT BUTTON down. Check the SLIDE LIFT LEVER RAMP for damage. 3. Check the height of the SLIDE LIFT LEVER; the lower corner of the LIFT LEVER RAMP is parallel with the TOP HOUSING. If the height is not correct, do the adjustment for the MANUAL and POWER SLIDE LIFT LEVER ECCENTRICS.
SLIDE TRAY does not advance smoothly.
SLIDE TRAY advances when REVERSE is pressed.
SLIDE TRAY does not rotate freely when the SELECT BUTTON is pressed down. The projector has power.
Malfunction TIMER does not operate
Check 1. Check the VARIABLE RESISTOR for correct operation and install a new part if necessary. 2. Move the TIMER BUTTON forward and backward; use a DVM to check for changes in W. 3. Energize the projector and move the TIMER to S. Check the voltages on CR3, Q3, and Q4, see the voltage table. 1. Energize the projector and release the DARK SHUTTER to allow projection. 2. Check for continuity between PINS 4 and 5 on the SPECIAL APPLICATIONS PLUG. 3. Press the FORWARD or REVERSE BUTTONS to close the DARK SHUTTER. 4. In the closed position, the DVM should measure 0 W. 5. If this procedure does not correct the malfunction, install a new DARK SHUTTER SWITCH. 1. Remove R3 and install a new 68K W 1/4 W RESISTOR (part 220040). 2. If there is still a malfunction, install a new PHOTOCELL.
DARK SHUTTER SWITCH does not operate
After the FOCUS MOTOR energizes and moves, the FOCUS MOTOR oscillates.

AUTO FOCUS MOTOR operates continually in forward only or reverse only and does not operate (stops) in the null position. AUTO FOCUS adjusts after REMOTE use
Kodak, Carousel, and Wratten are trademarks.
Printed in U.S.A. sm5440_1.fm
EASTMAN KODAK COMPANY Rochester, NY 14650