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Dremel 400 Series XPR Manual

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Dremel 400 Series XPRDremel 400-2/51 Variable Speed Rotary Tool Kit with 51 Accessories
Rotary tool works with heavy-duty attachments for tough jobs. 5000 to 35,000 RPM. Includes: Tool box style case, circle cutter, garden sharpener, and 51 assorted accessories.

Part Numbers: 400-2/51, 400-3/51, 400351, 4275749, 578262, No 400-2/51
UPC: 0080596024031, 080596024031, 80596024031
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Dremel 400 2/51 400 Series XPR Rotary Tool


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Instructional Safety Manual

400 Series XPR

High Performance Rotary Tool
Dremel brand products are manufactured and sold by the Dremel Division of Robert Bosch Tool Corporation
Form No. 2610925455 10/04 Robert Bosch Tool Corporation 2004 All Rights Reserved


WARNING ed below, may result in electric shock, fire and/or serious personal injury. WORK AREA


Read and understand all instructions. Failure to follow all instructions list-
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Double Insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system. Before plugging in the tool, be certain the outlet voltage supplied is within the voltage marked on the nameplate. Do not use AC only rated tools with a DC power supply. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electricians rubber gloves and footwear will further enhance your personal safety. Don't expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W." These cords are rated for outdoor use and reduce the risk of electric shock.

Electrical Safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Keep handles dry, clean and free from oil and grease. Avoid accidental starting. Be sure switch is OFF before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents. Remove adjusting keys or wrenches before turning the tool ON. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. Do not use tool if switch does not turn it ON or OFF. Any tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

Personal Safety

Tool Use and Care
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control. Any alteration or modification is a misuse and may result in a dangerous condition. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. Develop a periodic maintenance schedule for your tool. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.
Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. For example: internal wires may be misplaced or pinched, safety guard return springs may be improperly mounted. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.


Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator. If cutting into existing walls or other blind areas where electrical wiring may exist is unavoidable, disconnect all fuses or circuit breakers feeding this worksite. Do not operate the flexible shaft with a sharp bend. Over bending the shaft can generate excessive heat on the jacket or hand piece. The recommended minimum is 6" radius. Always disconnect the power cord from the power source before making any adjustments or attaching any accessories. You may unexpectedly cause the tool to start leading to serious personal injury. Be aware of the switch location, when placing the tool down or when picking the tool up. You may accidentally activate the switch. Always hold the hand piece firmly in your hands during the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the shaft to twist.

Always wear safety goggles and dust mask. Use only in well ventilated area. Using personal safety devices and working in safe environment reduces risk of injury. After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are securely tightened. Loose adjustment device can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown. Do not reach in the area of the spinning bit. The proximity of the spinning bit to your hand may not always be obvious. Allow brushes to run at operating speed for at least one minute before using wheel. During this time no one is to stand in front or in line with the brush. Loose bristles or wires will be discharged during the run-in time. Wire and bristle brushes must never be operated at speeds greater than 15,000/min. Direct the discharge of the spinning wire brush away from you. Small particles and tiny wire fragments may be discharged at high velocity during the cleaning action with these brushes and may become imbedded in your skin. Bristles or wires will be discharged from the brush at high speeds. Carefully handle both the tool and individual grinding wheels to avoid chipping or cracking. Install a new wheel if tool is
dropped while grinding. Do not use a wheel that may be damaged. Fragments from a wheel that bursts during operation will fly away at great velocity possibly striking you or bystanders. Never use dull or damaged bits. Sharp bits must be handled with care. Damaged bits can snap during use. Dull bits require more force to push the tool, possibly causing the bit to break. Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Allow for sufficient space, at least 6", between your hand and the spinning bit. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to bite or jump toward you. Clamping a small workpiece allows you to use both hands to control the tool. Inspect your workpiece before cutting. When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the bit and be torn from your hand. For example, if carving wood, make sure there are no nails or foreign objects in the workpiece. Nails or foreign objects can cause the bit to jump. Never start the tool when the bit is engaged in the material. The bit cutting edge may grab the material causing loss of control of the cutter. Avoid bouncing and snagging the wheel, especially when working corners, sharp edges etc. This can cause loss of control and kick-back. The direction of feed with the bit into the material when carving, routing or cutting is very important. Always feed the bit into the material in the same direction as the cutting edge is exiting from the material (which is the same direction as the chips are thrown). Feeding the tool in the wrong direction, causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed. If the workpiece or bit becomes jammed or bogged down, turn the tool OFF by the switch. Wait for all moving parts to stop and unplug the tool, then work to free the jammed material. If the switch to the tool is left ON the tool could restart unexpectedly causing serious personal injury. Do not leave a running tool unattended, turn power off. Only when tool comes to a

To avoid electric shock,

2-6 6-8 8-10 10-12 12-16

.75.75.75 1.0

.75 1.0 1.0 2.5

1.5 2.5 2.5 4.0

120 2.5 4.0 4.0


IMPORTANT! Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol A V

Hz kg s W

Amperes Hertz Watt

Voltage (potential) Current Power


Frequency (cycles per second) Weight Time Time
Kilograms Minutes Seconds
n0./min 1, 2, 3,. I, II, III,


No load speed Off position
Size of drill bits, grinding wheels,etc. Rotational speed, at no load Zero speed, zero torque. Revolutions, strokes, surface speed, orbits etc. per minute
Revolutions or reciprocation per minute Selector settings Infinitely variable selector with off Arrow Alternating current Direct current Alternating or direct current Class II construction Earthing terminal Warning symbol Ni-Cad RBRC seal
Speed, torque or position settings. Higher number means greater speed Action in the direction of arrow Speed is increasing from 0 setting
Type or a characteristic of current Type or a characteristic of current Grounding terminal Designates Double Insulated Construction tools.
Type or a characteristic of current
Designates Ni-Cad battery recycling program This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.
Alerts user to warning messages
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is listed by the Canadian Standards Association, and is listed to US Standards by CSA.
This symbol designates that this tool is listed by the Canadian Standards Association.
designates that This symbol designates that this tool comthis tool is listed by plies Underwriters Laboratories, to NOM and listed to Canadian Mexican Standards by Underwriters Standards. Laboratories.

This symbol

WARNING collets, or servicing the tool. Collets
Always unplug rotary tool before changing accessories, changing


The Dremel accessories available for the rotary tool come with various shank sizes. Four size collets are available to accommodate the different shank sizes. Collet sizes are identified by the rings on the back of the collet: 1/32" collet has 1 ring (No. 483) Collet Nut 1/16" collet has 2 rings (No. 482) 3/32" collet has 3 rings (No. 481) 1/8" collet has no rings (No. 480) NOTE: Some rotary tool kits may not include all four collet sizes. Collets are available separately.

1/8" Collet (480)

3/32" Collet (481)

1/16" Collet (482)

1/32" Collet (483)
CAUTION plan to use. Do not force a larger diameter shank into a smaller collet. Changing Collets
Always use the collet which matches the shank size of the accessory you
1. Press the shaft lock button, hold down and rotate the shaft by hand until it engages the shaft. Do not engage the shaft ! WARNING lock button while rotary tool is running. 2. With the shaft lock button engaged, loosen and remove the collet nut. Use the collet wrench if necessary. 3. Remove the collet by pulling it free from the shaft. 4. Install the appropriate size collet fully into the shaft and reinstall the collet nut finger tight. Do not fully tighten the nut when there is no bit or accessory installed. 1. Press the shaft lock button and rotate the shaft by hand until it engages the shaft lock. Do not engage the shaft ! WARNING lock button while rotary tool is running. 2. With the shaft lock button engaged, loosen (do not remove) the collet nut. Use the collet wrench if necessary. 3. Insert the bit or accessory shank fully into the collet. 4. With the shaft lock button engaged, finger tighten the collet nut until the bit or accessory shank is gripped by the collet.

Shaft Lock Button

To Tighten Collet Wrench

Collet Nut

To Loosen

Changing Accessories

NOTE: Be sure to read the instructions supplied with your Dremel accessory for further information on its use.
The keyless chuck is used in place of the standard collet and collet nut to easily and quickly remove and install some accessories. The keyless chuck holds various accessories with shank sizes 1/32" to 1/8" and is intended for light duty accessories such as drill bits, sanding drums, polishing accessories, wire and bristle brushes and cut-off wheels. 1. See steps 13, Changing Collets on page 7 to install the keyless chuck. 2. Thread the keyless chuck onto the rotary tool shank.

Keyless Chuck

3. Use the supplied wrench to completely tighten the keyless chuck if you are unable to apply sufficient tightening pressure to hold the bit or accessory.
For best control in close work, grip the rotary tool like a pencil between your thumb and forefinger.
The golf grip method is used for more aggressive operations such as grinding or cutting.
Usually it is better to make a series of passes with the tool rather than to do the entire job with one pass. A gentle touch gives the best control and reduces the chance for error.
Getting the most out of your rotary tool is a matter of learning how to let the speed and the feel of the tool in your hands work for you. The first step in learning to use the rotary tool is to get the feel of it. Hold it in your hand and feel its weight and balance. Feel the taper of the housing. This taper permits the tool to be grasped much like a pen or pencil. The unique comfort grip on the nose allows for added comfort and control during use. Always hold the tool ! WARNING away from your face. Accessories can be damaged during handling and can fly apart as they come up to speed. This is not common, but it does happen. When holding tool, do not ! CAUTION cover the air vents with your hand. Blocking the air vents could cause the motor to overheat. IMPORTANT! Practice on scrap material first to see how the tools high-speed action performs. Keep in mind that your rotary tool will perform best by allowing the speed, along with the correct Dremel accessory and attachment, do the work for you. Do not put pressure on the tool during use, if possible. Instead, lower the spinning accessory lightly to the work surface and allow it to touch the point at which you want to begin. Concentrate on guiding the tool over the work using very little pressure from your hand. Allow the accessory to do the work.


Use only Dremel tested, high performance accessories. * Speed for light cuts; Caution - burning on deep grooves. Depending on cutting direction relative to grain. Catalog Number 100, 121, 131 114, 124, 134, 118, 191, 192, 193, 194 116, 117, 125, Catalog Number 105, 108 106, 109 107, Catalog Number 7103, 7105, 7117, 7120, 7122, 7123, 7134, 7144 Catalog Number 9931, 9932, 9933, 9934, 9935, 9936 Catalog Number 9901, 9902, 9903, 9904, 9905, 9906, 9909, 9910, 9911, 9912 Soft Hard Laminates Steel Wood Wood Plastic 5 5


High Speed Cutters
Aluminum, Shell Ceramic Glass Brass, etc. Stone -
Soft Hard Laminates Steel Wood Wood Plastic 8* 10* 6* 4 8* 10* 5* 4 8* 10* 5* 4 Soft Hard Laminates Steel Wood Wood Plastic -

Engraving Cutters

Diamond Wheel Points
Aluminum, Shell Ceramic Glass Brass, etc. Stone 10
Soft Hard Laminates Steel Wood Wood Plastic 4 -
Structured Tooth Tungsten Carbide Cutters
Aluminum, Shell Ceramic Glass Brass, etc. Stone 6 -
Soft Hard Laminates Steel Wood Wood Plastic 4 8-8

Tungsten Carbide Cutters

Aluminum, Shell Ceramic Glass Brass, etc. Stone 8-10 8-10
Use only Dremel tested, high performance accessories. * Speed for light cuts; Caution - burning on deep grooves. Depending on cutting direction relative to grain. Catalog Number 612, 640 615, 617, 618, 650, Catalog Number 83142, 83322, 83702, 84922, 85422, 85602, 85622 Catalog Number 516, 517, 518, 500 Catalog Number 903, 911, 921, 932,941, 945, 952, 953, 954, 971, 997, 8153, 8175, 8193, Catalog Number 453, 454, 455
Soft Hard Laminates Steel Wood Wood Plastic 10* 8 10* 8 10* 8 -

High Speed Router Bits

Soft Hard Laminates Steel Wood Wood Plastic 6 10
Silicon Carbide Grinding Stones
Aluminum, Shell Ceramic Glass Brass, etc. Stone 10 10
Soft Hard Laminates Steel Wood Wood Plastic 4-6 4-4-6 4-Soft Hard Laminates Steel Wood Wood Plastic 8

Abrasive Points

Aluminum Oxide Grinding Stones
Aluminum, Shell Ceramic Glass Brass, etc. Stone Aluminum, Shell Ceramic Glass Brass, etc. Stone 10 -

Soft Hard Laminates Steel Wood Wood Plastic 8
Chain Saw Sharpening Stones
Use only Dremel tested, high performance accessories. * Speed for light cuts; Caution - burning on deep grooves. Depending on cutting direction relative to grain. Catalog Number 409, 420, 426, Catalog Number 461, 462, 414, 422, 425, 403, 404, 530, 531, 428, 442, 535, 536, Soft Hard Laminates Steel Wood Wood Plastic 2-10 8-10

Cutting Accessories

Aluminum, Shell Ceramic Glass Brass, etc. Stone 10 -
8-10 2-For use on drywall. For best results, use at 35,000 rpm. 6-10 6-10 2-10 Soft Hard Laminates Steel Wood Wood Plastic 8 6-4 2-4

Polishing Accessories

443 537
Catalog Number 430, 431, 438 439, 440, 444 407, 408, 432 411, 412, 413 Catalog Number 502, 503, 504, 505 Catalog Number 511 Catalog Number 150 Catalog Number 569, 570
Soft Hard Laminates Steel Wood Wood Plastic 2-10 2-10 2-2-10 2-10 2-2-10 2-10 2-2-4 -

Sanding Bands and Discs

Aluminum, Shell Ceramic Glass Brass, etc. Stone 8 6-8 6-8 6-8 6-Aluminum, Brass, etc. 10 2-4 Shell Ceramic Glass Stone 2-10 2-10 2-10 2-10 2-10 2-10 -
Soft Hard Laminates Steel Wood Wood Plastic 6-Soft Hard Laminates Steel Wood Wood Plastic 4 6


Aluminum, Shell Ceramic Glass Brass, etc. Stone 8-10 Aluminum, Shell Ceramic Glass Brass, etc. Stone 6 Aluminum, Shell Ceramic Glass Brass, etc. Stone 6 -

Finishing Abrasive Buffs

Soft Hard Laminates Steel Wood Wood Plastic 2-4 8-10 10

Drill Bit

Hard Laminates Steel Aluminum, Shell Ceramic Glass Soft Plastic Brass, etc. Stone Wood Wood For use on wall and floor grout. 6-8 13

Grout Removal Bits

rized personnel may result in misplacing of internal wires and components which could cause serious hazard. We recommend that all tool service be performed by a Dremel Service Facility. To avoid injury from unex! WARNING pected starting or electrical shock, always remove plug from wall outlet before performing service or cleaning. The brushes in your tool have been engineered for many hours of dependable service. To prepare the brushes for use, run the tool at full speed for 5 minutes under no load. This will properly seat the brushes, and extend the life of the tool. To maintain peak efficiency of the motor, examine the brushes for wear every 40-50 hours. Using the tool with worn ! CAUTION brushes will permanently damage the motor. Use only original Dremel replacement brushes. Inspect the rotary tool brushes after 40-50 hours of use. If the rotary tool runs erratically, loses power, or makes unusual noises check the brushes for wear and possible replacement. Remember: brushes in the rotary tool are similar to oil in a car; the more you check/service, the better the performance. Follow these steps to check/change the rotary tool brushes. 1. With the power cord unplugged, place the tool on a clean surface. Use the tool wrench to pry up and release the clip on the brush cover (Figure A). 2. Remove the brushes from the tool by pulling the shunt and brass clip which are attached to the brush (Figure B). NOTE: Be sure to note how the brass clip slides out of the slot next to the brush pocket. Also, note how the detent on brass clip fits into brush pocket slot, which secures the brass clip into proper position. 3. Check each brush for wear. If brush is less than 3/8" long, or if contact end is rough or pitted, replace the brush.

WARNING performed by unautho-

Preventative maintenance

Carbon Brushes

Removing Brush Cover B

Removing/Inspecting Brushes C

"V" Notch

Installing Brushes
4. Install existing or new brushes so the curved surface of the brush end matches the curvature of the motor commutator (as seen through the brush opening). NOTE: The detent on the brass clip must fit into the slot on the side of the brush pocket, which secures the brass clip in the proper position (Figure C). 5. Reinstall brush covers by angling the non-clip end into the opening. Make certain brush spring is centered in the V notch on the brush, then snap closed the clip end of the brush cover. 6. Plug power cord into a wall outlet. Run the rotary tool at full speed for 5 minutes under no load. This will properly seat the brushes and extend the life of the tool.
For questions or replacement brushes, please call Dremels Consumer Service at 1-800-437-3635 or check our website at

Cleaning The Tool

Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings. The tool may be cleaned with compressed air. Always wear safety goggles when cleaning tool with compressed air. There is no need to lubricate the Dremel rotary tool. Certain cleaning agents ! CAUTION and solvents will damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia. Clean the soft grip areas of the tool using a damp cloth. Tougher soiled areas may require more than one wipe application to get clean.
For availability of all accessories and attachments, refer your local hardware, hobby or home center. Or contact Dremel Consumer Service at:1-800-437-3635 or at Use only Dremel, high-performance accessories. Other accessories are ! WARNING not designed for this tool and may lead to personal injury or property damage.


Drywall Cutting Bit
When using a template (outlet box) behind the drywall, cut in a counterclockwise direction.

Tile Cutting Bit

For use wall tile, cement board and plaster. Start the bit into the material at a 45 angle and then slowly bring it to a 90 angle to begin the cut.

Multipurpose Cutting Bit

For routing, inlaying and mortising in wood and other soft materials. Use only with Dremel Router Attachment #330 or Shape/Router Table #231. A mandrel is a shank with a threaded or screw head used with polishing accessories, cutting wheels, sanding discs and polishing points. The mandrel is a permanent shank, allowing for replacement of the worn head when necessary.
For use in wood, plastics, drywall, fiberglass, vinyl or aluminum siding, acoustical tile and laminates. Start the bit into the material at a 45 angle and then slowly bring it to a 90 angle to begin the cut.


Small Screw Mandrel
Mandrel has a small screw 1/8" shank at the tip and is used with emery and fiberglass cutting wheels, sanding discs and polishing wheels.

Screw Mandrel

For use with the felt polishing tip and felt polishing wheels.

1/8" shank

Threaded Tip Mandrel
Mandrel has a threaded tip which threads into the polishing point accessory #427.
Aluminum Oxide Grinding Stones (red/brown)
These grinding stones 1/8" shank come round, pointed or flat and are made of aluminum oxide. Use them for every possible grinding operation: sharpening lawn mower blades, screwdriver tips, knives, scissors, chisels and other cutting tools. Use to remove flash from metal castings, deburring any kind of metal. These grinding stones can be resharpened with a dressing stone. In machine shops, high speed drills and cutters are normally ground with aluminum oxide wheels.
Silicon Carbide Grinding Stones (blue/green)
1/8" shank Tougher than aluminum oxide points, these are made especially for use on hard materials such as glass and ceramics.
Used for fine detail work on 3/32" shank wood, jade, ceramic, glass and other hard material. Bits are covered with diamond particles.

ACCESSORIES (continued)

High speed cutters are 1/8" shank used in carving, cutting and slotting wood, plastics and soft metals (such as aluminum, copper and brass). Made of high quality steel.
Engraving cutters come in a 3/32" shank wide variety of sizes and shapes and are used for intricate work on ceramics (greenware), wood carvings, jewelry and scrimshaw. They are often used in making complicated printed circuit boards. They should not be used on steel and very hard materials, but are good for use on wood, plastic and soft metals.
These cutters feature fast cutting needlesharp teeth for greater material removal with minimum loading. Use on fiberglass, wood, plastic, epoxy and rubber.

1/8" shank Tungsten carbide cutters are long-lived cutters for use on hardened steel, fired ceramics and other very hard materials. They can be used for engraving on tools and garden equipment.

Wire Brushes

Never use wire brushes at ! CAUTION speeds greater than 15,000 rpm. Refer to Speed Settings (pages 10-12) for proper tool and setting. Three different shapes of wire brushes are available in three different materials: stainless 1/8" shank steel, brass and carbon wire. Stainless steel brushes perform well on pewter, aluminum, stainless steel and other metals, without leaving rust. Brass brushes are non-sparking and softer than steel, making them good for use on soft metals like gold, copper and brass. Carbon wire brushes are good for general purpose cleaning.

Brushing Pressure

. The tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wires come in contact with the work surface. If heavier pressure is used, the wires will become overstressed, resulting in a wiping action. If this continues, the life of the brush will be shortened by fatigue. Apply the brush to the work surface so the majority of the brush face makes full contact. Applying the edge or side of the brush to the work surface will result in wire breakage and shortened brush life.

Bristle Brushes

1/8" shank Bristle brushes are used for cleaning tools on silverware, jewelry and antiques. The three shapes make it possible to get into tight corners and other difficult spaces. They can be used with polishing compound for faster cleaning or polishing.
Aluminum Oxide Abrasive Wheels
Used to remove paint, deburr metal, polish stainless steel and other metals. Available in medium grit.

Grinding Wheel

Used for deburring, removing rust, and general purpose grinding. Use with Mandrel #402.

Sanding Accessories

Sanding discs in fine, medium and coarse 1/8" shank grades are made to fit mandrel #402. They can be used for nearly any small sanding job from model making to fine furniture finishing. In addition, the drum sander makes it possible to shape wood, smooth fiberglass, sand inside curves and other difficult places. Drum bands are replaceable and come in fine and coarse grades.
Flapwheels grind and polish flat or contoured surfaces. They are used most effectively as a finishing sander, after heavier surface sanding and material removal is completed. Flapwheels come in fine and coarse grades. Buffs are a great finishing accessory for cleaning and light sanding. They work effectively on metal, glass, wood, aluminum and plastics. Buffs are available in medium and coarse grades.

The following attachments are part of the Dremel Rotary Tool System; increasing the versatility of your rotary tool. The Dremel XPR MultiSaw turns your rotary tool into a multipurpose saw that will allow you to make straight and curved cuts in a variety of materials. Scroll cutting patterns is now fast and easy. Using standard jigsaw blades, you can cut soft & hard wood, plywood, metal, PVC, plastic, and much more! Use with model 400 Series XPR only. Convert your corded rotary tool into a planer. The planer is designed for two types of planing: straight planing and 45 planing, up to 2-1/8". In addition, the straight planing technique can be used for limited shaping and carving. Ideal for fixing a warped or stuck door!


XPR MultiSaw

XPR Planer

Use with model 400 Series XPR only.
The flex light uses Lithium Ion batteries (batteries included). LED lighting provides visibility in dimly lit areas and increases light on detailed projects Easy to attach, no confusing wires or connections Attaches to Workstation 220 and Plunge Router 335

Flex Light

ATTACHMENTS (continued)
Ideal for hard-to-reach places and fine detail work. Quick connect attach system 36" long cable with new 5" bend radius provides more flexibility Comfort grip hand piece Integrated shaft lock button Holds up to 1/8" shank Use with models: 275, 285, 395, 398, 780, 800, 400 Series XPR.

Flex Shaft

5" Radius
Converts you corded rotary tool into a plunge router. Clear base Two depth stop Includes edge guide and circle guide Rout circles, parallel to edge, signs, inlay work, and lettering template adapters Use with models: 275, 285, 395, 398, 800, 400 Series XPR.

Plunge Router

Fast and easy way to regrout any room or replace a broken tile! Multiple side depth adjustment 30 angle for control cutting Guides 180 apart to keep bit centered between tiles Easy screw mounting Includes 1/16" grout removal bit

Grout Removal

Use with models: 275, 285, 395, 398, 770, 780, 800, 400 Series XPR.
Provides controlled cutting in a variety of materials Allows for sturdy controlled cuts with maximum visibility Easy depth adjustment. Set to the correct cutting depth for the project material.

Cutting Guide

The fastest, easiest, safest way to sharpen your lawn mower blade and other garden tools. Guide provides optimum sharpening angle Sharpens most rotary lawn mower blades Includes sharpening stone

Lawn / Garden Sharpener

Easily sharpen the dullest of chains Contains: sharpening attachment, 3 sharpening stones, gauge, 2 spacers, wrench, instruction manual

Chain Saw Sharpener

Enhances the versatility of the rotary tool by allowing you to get into hard-to-reach places. Ball bearings and spiral gears provide smooth and cool operation Coupling system allows you to orient the attachment on your tool in 12 different directions Quick disconnect system easily attaches to your rotary tool in place of the housing cap, no wrenches required

Right Angle

Use with models: 275, 285, 395, 398, 780, 800, 400 Series XPR.
Provides visibility in dimly lit areas and increases light on detailed projects Two extremely long lasting and durable LED lights Uses a magnet threaded onto the tools output shaft to provide a clever and simple power sourceno wires!


Conveniently suspends any Dremel rotary tool above your workbench. Perfect for use with the Flex-Shaft attachment Clamps to workbenches up to 1-3/4" thick, and adjusts in height from 12" to 42" Store extra bits on base Use with models: 275, 285, 395, 398, 400 Series XPR.

Flex Shaft Tool Holder

Firmly holds rotary tools in any position Control workpiece (hands free) for better results Use with models: 275, 285, 395, 398, 780, 400 Series XPR.

Tool Holder and Base


Ref. 16 17

Part No. 261920709 2610920972
Description Housing Set Field Assembly Armature and Bearing Assembly Wrench Cord Brush Spring (Pair) Brush Holder Assembly Collet Lock & Spring

Ref. 28 30

Part No. 2640920711 2610920717
Description Collet Nut 1/8" Collet (In Tool) Switch Assembly Rubber Bearing Sleeve Hanger Screws (Individual) Brush Door (Pair) Glamour Cap Speed Control Housing Cap


Your Dremel product is warranted against defective material or workmanship for a period of five years from date of purchase. In the event of a failure of a product to conform to this written warranty, please take the following action: 1. DO NOT return your product to the place of purchase. 2. Carefully package the product by itself, with no other items, and return it, freight prepaid, along with: A. A copy of your dated proof of purchase (please keep a copy for yourself). B. A written statement about the nature of the problem. UNITED STATES Dremel Service Center 4915 21st Street, Racine, WI E. Sunny Dune, Palm Springs, CA 92264 CANADA Giles Tool Agency 6520 Lawrence Av. East Scarborough, Ont., Canada M1C 4AC. Your name, address and phone number to:
Dremel Service Center OR OUTSIDE CONTINENTAL UNITED STATES See your local distributor or write to Dremel, 4915 21st Street, Racine, WI

We recommend that the package be insured against loss or in transit damage for which we cannot be responsible. This warranty applies only to the original registered purchaser. DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, UNAUTHORIZED REPAIRS OR ALTERATIONS, UNAPPROVED ATTACHMENTS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.
No employee, agent, dealer or other person is authorized to give any warranties on behalf of Dremel. If Dremel inspection shows that the problem was caused by problems with material or workmanship within the limitations of the warranty, Dremel will repair or replace the product free of charge and return product prepaid. Repairs made necessary by normal wear or abuse, or repair for product outside the warranty period, if they can be made, will be charged at regular factory prices. DREMEL MAKES NO OTHER WARRANTY OF ANY KIND WHATEVER, EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE ABOVE MENTIONED OBLIGATION ARE HEREBY DISCLAIMED BY DREMEL AND EXCLUDED FROM THIS LIMITED WARRANTY.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state. The obligation of the warrantor is solely to repair or replace the product. The warrantor is not liable for any incidental or consequential damages due to any such alleged defect. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not apply to you. For prices and warranty fulfillment in the continental United States, contact your local Dremel distributor.


Dremel 300 Series Rotary Tool The Dremel 300 Series rotary tool features the same proven technology and high-quality performance as the tried-and-true Dremel MultiPro. With better comfort and balance, the 300 Series rotary tool has added features that every Dremel user is sure to love. The 300 Series now has convenient, on-tool wrench storage and a dovetail feature for new Dremel attachments such as the Dremel Flex Light. With an improved shaft lock system, there is a large, more comfortable collet button for quick and secure accessory changes. The 300 Series offers ergonomic finger-grip contours, offering better gripping and control while the tool is in use. The 300 Series has variable speeds of 5,000 to 35,000 rpm, giving the user the ability to complete a wide variety of applications with ease, speed and precision. Replaceable brushes are easy to change out and extend the tool life. Suggested Retail Price: From $49.99 $69.99



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