Installation Instructions
1. Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on the sidestand or ideally a rear service stand. 7 Install entire assembly onto the header by gently turning it. into position. Slide the mufer clamp onto the mufer. Now slide the 18mm aluminum spacer behind the mufer clamp and secure using the supplied 8mm x 75mm bolt and 8mm Flange Nut. Tighten nger tight. 8. Tighten mounting hardware in the following order: 3. Remove hardware holding the mufer to the passenger footpeg. 4. Remove mufer with a twisting motion. 5. Join the V.A.L.E.TM cap with the end of the M2 mufer using the supplied 6x14mm screws. Be sure to use the included threadlock on all 4 of the screws. Loosely tighten all four screws. Keep the screws loose enough so that the tube can rotate back and forth inside the V.A.L.E. TM Cap. 1. Mufer clamp 2. V.A.L.E.TM inlet (torque to 7 ft. lbs.) 3. T-Bolt clamp A long 5mm ball-end allen wrench will help with accessing the bolts on the V.A.L.E.TM inlet. Check for proper clearances and alignment and adjust mufer accordingly. 9. Before you run the bike, clean off all ngerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the rst time you start the bike. This is packing/manufacturing oil from inside the pipe burning off. After 50 to 100 miles, recheck all fasteners for tightness.
2. Loosen the clamp holding the mufer to the header. This clamp is by the right, rider peg.

V.A.L.E.

2005-06

V A R I A B L E

A X I S

L O C K I N G

E X H A U S T

Kawasaki Z750

Slip-On Exhaust System with M-2 Canister Part # 005-1030406V / 005-1030407V / 005-1030408V
6. Install barrel clamp loosely on connector tube.

Mufer Inlet

Parts List

X-Lite Ring

Qty. Description
2 Kawasaki Z750 (2005-06) Mufer Canister M-2 Kawasaki Z750 (2005-06) Slip-On Tube 8x75mm Socket Head Cap Screw 8mm Flange Nut 18mm Aluminum Spacer Barrel Clamp Mufer Clamp 5mm Long Handle Ball end hex key Permatex Medium Strength Threadlock 6x14mm Socket Head Cap Screw TBR Script Logo Yellow Decal 4

Part Number

Varies 005-10304S 005-SH875 005-FN8 005-S-18 005-27-64MSH Varies 005-9-18610 031-P09178 005-SH614 015-10208

S-Bend Tube

V.A.L.E. Assembly Detail
Care & Cleaning / Warranty
Care & Cleaning Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Carbon Fiber Mufers: Always make sure the berglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the Carbon Fiber sleeve. TBR sells repack kits (TBR part # 00510038) that include new rivets and repack material as well as a drill bit (#30), making it easy to do yourself. Also, NEVER dyno test your bike with carbon ber mufers installed - the intense heat and lack of cooling air can quickly cause the CF material to burn. Two Brothers Racing does not provide a warranty for burned carbon ber. Aluminum Mufers: Use an aluminum or mag wheel polish such as Mothers to restore the bright nish to factory spec. Warranty Information Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold as is without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.
IMPORTANT - PLEASE READ CAREFULLY We recommend that this performance part be installed by a qualied motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions rst before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later.

005-1030406V

005-1030407V

005-1030408V

2 Kawasaki Z750 (05-06) Mufer Canister M-2 Aluminum Kawasaki Z750 (05-06) Slip-On Tube 8x75mm Socket Head Cap Screw 8mm Flange Nut 18mm Aluminum Spacer Barrel Clamp Mufer Clamp for Alumiunum 5mm Long Handle Ball end hex key Permatex Medium Strength Threadlock 6x14mm Socket Head Cap Screw TBR Script Logo Yellow Decal 4
005-005-206M 005-10304S 005-SH875 005-FN8 005-S-18 005-27-64MSH 005-2C 005-9-18610 031-P09178 005-SH614 015-10208
2 Kawasaki Z750 (05-06) Mufer Canister M-2 Carbon Fiber Kawasaki Z750 (05-06) Slip-On Tube 8x75mm Socket Head Cap Screw 8mm Flange Nut 18mm Aluminum Spacer Barrel Clamp Mufer Clamp for Carbon Fiber 5mm Long Handle Ball end hex key Permatex Medium Strength Threadlock 6x14mm Socket Head Cap Screw TBR Script Logo Yellow Decal 4
005-005-207M 005-10304S 005-SH875 005-FN8 005-S-18 005-27-64MSH 005-2C1 005-9-18610 031-P09178 005-SH614 015-10208
2 Kawasaki Z750 (05-06) Mufer Canister M-2 Titanium Kawasaki Z750 (05-06) Slip-On Tube 8x75mm Socket Head Cap Screw 8mm Flange Nut 18mm Aluminum Spacer Barrel Clamp Mufer Clamp for Titanium 5mm Long Handle Ball end hex key Permatex Medium Strength Threadlock 6x14mm Socket Head Cap Screw TBR Script Logo Yellow Decal 4
005-005-208M 005-10304S 005-SH875 005-FN8 005-S-18 005-27-64MSH 005-2C2 005-9-18610 031-P09178 005-SH614 015-10208