DEALER INFORMATION

KTM690SMC
DEALERINFORMATION KTM690SMC

Status: Feb. 2008

APPROACH & TARGET GROUP

Product approach:

KTM as the founder of the Supermoto segment used all its Ready to Race-knowledge to launch the successor of the legendary KTM 625/660 SMC Supermoto the KTM 690 SMC!

Positioning:

Supermoto in its purest, original form!
Again, KTM raises the bar within the Supermoto segment. Although mentioned, there is strictly speaking no real competitor due to higher weight (BMW), less performance (BMW, Husqvarna) or no Euro III homologation (Aprilia with full power)! Being able to be used on the one hand on racetracks against pure racebikes like the KTM 450 SMR and on the other hand as a bike for the day-to-day bun-tour to the bakery, this bike will convince Supermoto enthusiasts as well as newcomers in this segment of its Onroad performance, functionality and reliability! From now on, racing and everyday usage (passenger food pegs are included in the by-pack) dont exclude each other!

Target group:

All existing KTM Supermoto riders. Every Supermoto fan who loves the typical SM-appearance and the best fully homologated performance/weight-ratio within the core Supermoto segment!
INTERNAL & EXTERNAL POSITIONING*

Premium

1190 RCAdventure S 990 Super Duke R 990 Adventure 990 Super Duke 950 Super Enduro R 950 SMR 990 SM Aprilia SXV 550 SM** 690 Duke

Race tool

690 SMC

BMW G 650 Xmoto

690 Duke
690 SMC 690 Enduro 690 SMR

Fun & leisure

690 SMR

690 SM EXC SX / SMR

690 SM

Husqvarna SM 610 ie

Premium) respecitvely
Description of the respective model within the KTM model line-up and compared to its competitors with regard to usage and price positioning (Entry open version
BIKE BASIS & MAIN DIFFERENCES
The 690 SMC is based on the chassis of the 690 Enduro, whereby the major differences are the following: Different handbrake caliper and cylinder Indicators Mirrors
Front fender of KTM 450 SMR
Monoshock (suspension travel 265 mm)
Front fork (suspension travel 275 mm)
No skid plate 17 Supermoto wheels and different rims
Front caliper + brake disc

TECHNICAL DATA

TOP ARGUMENTS & FEATURES (1)
Single cylinder vs. multicylinder Less rotating masses & lower engine weight mean extremely easy handling and cornering Lighter, more compact engine which leads to a narrower chassis A narrower chassis implies higher corner speed increase of achievable declination Torque characteristic allows short gearing which leads to impressive acceleration
Less weight of the whole Bike allows Usage of lightweight rims Usage of just one front Brembo brake disc All in all, this results in less rotating & unsprung masses which lead to a remarkably agile and impressively handy KTM bike
The strongest homologated single cylinder (Race)Supermoto ever! 46.3 kW (62 hp) compared to 39 kW (BMW and Husqvarna)! Approx. 10 hp more compared to any other competitors single (see Technical Data)! Higher torque than any other competitors single (see Technical Data)! 2-cylinder Aprilia is NOT EURO III HOMOLOGATED with its full power!

With a full tank approx. as heavy as the DRY BMW G 650 Xmoto (see Technical Data)*
* Full tank = min. 90% of the usable volume (according to guideline 93/93/EWG) 1 litre of gas = 0.75 kg!
TOP ARGUMENTS & FEATURES (2)
An innovative, lightweight and extremely stable chomoly trellis frame (approx. 8 kg) guarantees maximum torsional rigidity for excellent track stability. Instead of the fuel tank the airbox found its new position in the front.
Revolutionary, self-supporting fuel tank Being stiff enough for replacing the aluminium subframe, this exceptional, robust 12 litres plastic tank is part of the lightweight concept and exemplary for the new 690 SMC/Enduro concept.
Premium, fully adjustable WP Suspension components 48 mm USD fork: adjustable in rebound and compression for comfortable riding up to racing purposes WP Monoshock with Pro-Lever-linkage adjustable in rebound and high/low speed compression Especially the competitors rear shocks offer less adjustment possibilities!
High-end, KTM-made spoked wheels with aluminium rims and Brembo brake system Front: Single 320 mm disc, radially mounted 4-piston caliper Rear: Single 240 mm disc, floating 1-piston caliper
TOP ARGUMENTS & FEATURES (3)
APTC slipper clutch (NO other competitor offers a slipper clutch as standard!)
Renthal aluminium handlebar, tapered
Keihin EFI with EPT (Electronic Power Throttle) and Map select switch Soft reduced homologated peak performance for better driveability (Pos. 1) Advanced homologated performance with extremely direct responsiveness (Pos. 2) Standard homologated performance with balanced responsiveness (Pos. 3, 4, 5, 6, 7, 8 or 9) Poor fuel quality homologated performance is reduced in accordance with the fuel quality (Pos. 0)
Incomparable seat configuration Due to the fact that the fuel tank found its position in the rear, the sporty, elongated seat guarantees maximum freedom of movement and a perfect position for every imaginable type of curve.
TOP ARGUMENTS & FEATURES (4)
Strong commitment to high-quality producers and components Examples: WP Suspension, Brembo, Renthal, Behr, Keihin, Acerbis and many more!

High vertical range of manufacture Main components, such as the frame, engine, front fork (WP Austria, located in the KTM headquarters) and exhaust system, are developed and produced by KTM in Mattighofen!
Not only with KTM Offroad bikes, but also with KTM street models the company already established itself as a very competitive manufacturer which offers high-end bikes with an outstanding performance and design. Example: 990 Super Duke was awarded 07 Motorcycle of the Year in the US!

POWER PARTS

Slip-on titanium silencer Titanium factory silencer Aluminium skid plate Carbon heelprotection Crash pads Rear bag, suitcase carrier system etc.
GENERAL INFORMATION & CONCLUSION
With fully homologated 62 hp, the 690 SMC arrives as one of the strongest single cylinder Supermotos ever! Due to its extensive power, it is multifunctionally usable on weekends on the Supermoto track, on weekdays as a commuter bike for having fun on the way to work. This linkage between racing and everyday-usage on a KTM Supermoto has never been tighter before and cannot be found on any other comparable competitors bike!

690 SMC USA 2009

SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF9775I9EN

ENGLISH
FRONT FORK DISASSEMBLED HANDLEBAR, CONTROLS SIDE / CENTER STAND

FRONT FORK, TRIPLE CLAMP

FRAME PRO LEVER LINKING

SWING ARM

MONOSHOCK
EXHAUST SYSTEM AIR FILTER

TANK, SEAT, COVER

FUEL PUMP
MASK, FENDERS FRONT WHEEL REAR WHEEL

WIRING HARNESS BATTERY

HAND BRAKE CYLINDER

BRAKE CALIPER FRONT

BRAKE CALIPER REAR REAR BRAKE CONTROL

LIGHTING SYSTEM

INSTRUMENTS / LOCK SYSTEM
SPECIAL TOOLS ACCESSORIES KIT

EVAPORATIVE CANISTER

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.
FIG 1* PART NUMBER 14187E0934080003
DESCRIPTION FORK 690 SMC 2009 HH COLLAR SCREW M8X35 TX40 HH COLLAR SCREW M8X30 TX40 AH SCREW DIN6912-M10X35 10.9 HH COLLAR SCREW M8X40 TX40 HH COLLAR SCREW M8X25 TX40 AH SCREW DIN0912-M 8X30 BOT.TRIPLE CLAMP 32-34 OFFSET FORK TUBE L=237MM 08 TRIPLE CLAMP TOP 32-34 ADJUST. HANDLEBAR CLAMP 28MM 05 HANDLEB.SUPP. D=28MM H=42MM 05 STEER.HEAD SCREW M20X1,5 WS=27 STE.HEAD SCR. M20X1,5 WS=27 SL TAPERED ROLLER BEARING CPL. 06 O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP STEERING HEAD COVER EJOT PT SCREW K60X20 ALU WS=6 SPECIAL SCREW M6X12,5 WS=8 FORK PROTECT. L/S+R/S BLACK 08 FORK PROTECTOR CLAMP HEXAGON NUT DIN0934-M 8 QTY 2

087650111 / C097650112

* NEW PART

X AS REQUIRED

FRONT FORK DISASSEMBLED
FIG PART NUMBER 48600536S3 48600535S3 91410058S 91410064S 91410065S 48600053 48600558S 48600705SR14017 48600765S1 T48600400 DESCRIPTION AXLE CLAMP R/S CPL. 09 AXLE CLAMP L/S CPL. 09 SPRING D43.2 L465 5N/MM SET SPRING D43.2L465 5.2N/MM D5.25 SPRING D43.2L465 5.4N/MM D5.25 SEALING RING COPPER 12X18X1,5 SPACER 42X26,5X2,5 SPACER 42X26,5X5 SPACER 42X26,5X10 SPACER 42X26,5X1,5 SCREW CAP M51X1,5 CPL. 07 CARTRIDGE CPL. 08 OUTER TUBE REPAIR-KIT GASKET 09 FORK OIL SAE5 5L 2008 SILICONE GREASE F. DUST STRI DU-BUSH D47XD49X20DDL02 DU-BUSH D48XD52X12DDL02 SUPPORT RING 50 X 57,6 X 1,5 OIL SEAL RING 48X57,8X9,LOCK WASHER SB58 DUST CAP D=48 58,4X11,8

QTY x x x 2

087500131 / C097650132

HANDLEBAR, CONTROLS

FIG PART NUMBER 76511074000 6000207910030
DESCRIPTION HANDLEBAR D=28 MM RENTHAL 796 THROTTLE GRIP CPL. 08 GRIPP SET DUAL COMPOUND THROTTLE CABLE 07 SUPPORT FOR MIRROR LC4 '98 REVIEW MIRROR L/S 07 REVIEW MIRROR R/S 07 MASTER CYLINDER MAGURA D=10.5 CLAMP MIRROR WITH CLAMP HH COLLAR SCREW M6X20 TX30 FLAT HEAD SCREW DIN0965-M 4X12 COVER FOR HYDR. CLUTCH '98 RUBBER FOR RESERVOIR '98 REP.SET PISTON MAGURA D=10.5 PROTECT.CAP FOR LEVER PERCH'98 SPRING FOR CLUTCH LEVER 03 CLUTCH LEVER LONG CPL. 2003 LEVER SCREW CPL. 125-200 '98 CLUTCH PIPE SM 07 OIL FOR HYD. CLUTCH 75ML CLUTCH SWITCH 03 LIGHT SWITCH L/S 08 START-EMERGENCY STOP SWITCH 08 HANDGUARD L/S+R/S CPL.BLACK 04 QTY 1 1

087650211 / C087650211

SIDE / CENTER STAND
FIG 15 PART NUMBER 0016050121
DESCRIPTION SIDE STAND L=275MM SMC 08 SPRING L=116 MM 05 SCREW F. SIDE STAND M10X31,2 SPECIAL SCR. SIDE STAND SPRING MAGNET HOLDER HH COLLAR SCREW M6X12 TX30 SIDE STAND BRACKET 08 HH COLLAR SCREW M8X20 TX40 SIDE STAND SENSOR 05 CYL.HEAD SCREW DIN84A M4x12 HOLDER FOR SIDESTAND SWITCH 08 SELF LOCKING NUT DIN0985-M 4 SCREW FOR PLASTIC 50X12 QTY 1

087650360 / C087650360

FIG 11* 52 PART NUMBER 7650300100033 7650300500001S 7650300600001S 7650303804401S 7650303904401S 0025080456 7650304800001S 7650304900001S 76503084000 69008021080
DESCRIPTION FRAME "EC08" BLACK MATT 08 ENGINE SUPPORT LEFT SIDE 08 ENGINE SUPPORT RIGHT SIDE 08 AH-COLLAR SCREW M10X24 ISA45 SPECIAL SCREW M10X115 ISKSCREW COLLAR NUT M10 WS=13 CHAIN SLID. GUARD 08 SELF LOCKING NUT M10 CU WS=14 HH COLLAR SCREW M8X20 TX40 RANGE CHANGE METAL NUT M4 FOOTREST BRACKET L/S 08 FOOTREST BRACKE R/S 08 HH COLLAR SCREW M8X45 TX40 FOOT REST BRACKET REAR L/S FOOT REST BRACKET REAR R/S HEEL PROTECTOR LS 09 HEEL PROTECTOR RS 08 HH COLLAR SCREW M8X16 TX40 HH COLLAR SCREW M8X12 TX40 FOOTREST CPL. L/S REAR 03 FOOTREST CPL. R/S REAR 03 BOLT FOR FOOTREST REAR 03 TAB WASHER DIN6799-RS 6,0 ENGAGE PANEL FOOTREST R/S 03 ENGAGE PANEL FOOTREST L/S 03 FOOTREST L/S+R/S CPL. 08 FOOT PEG L/S SILVER 02 FOOT PEG R/S SILVER 02 BOLT FOR FOOT PED 08 FOOTREST SPRING L/S & R/S WASHER DIN0125-A10,5 PIN DIN0094-3,2X25 STEEL COVER FRAME L/S COVER FRAME R/S RANGE CHANGE METAL NUT M5 QTY 1 2

097650310 / C097650310

FIG 57 PART NUMBER 76530087000 DESCRIPTION SPREAD RIVET CPL. 6,2MM SCREW M5X14 TORX O-RING 8X2 SILICONE ANGLE CONNECTOR LCVENTILATION OIL SEPARATOR FOAM

PRO LEVER LINKING

FIG PART NUMBER 76504082044 0025080166S 0021080003 36003014000
DESCRIPTION NEEDLE BUSH HK 2016 BUSHING SLEEVE 15 X 20 X 48 STEEL WASHER 15,2X19X0,1 STEEL WASHER 15,2X19X0,2 STEEL WASHER 15,2X19X0,3 SHAFT SEAL RING 25X32X7 BUCKET FOR SHAFT SEAL RING PULL ROD ANCHOR BOLT NEEDLE BEARING HK 1816 SHAFT SEAL RING 18X24X4 CANTILEVER CPL. 07 PULL ROD CPL. 08 BOLT CPL. M14X1,5 HH COLLAR SCREW M8X16 TX40 SELF LOCKING NUT M14X1,5 WS=19 PLASTIC CAP SFL10 WASHER DIN9021-A 8,4 LOCK WASHER 8MM QTY x x x 2

087650460 / C087650460

FIG PART NUMBER 50304040100 58404041000
DESCRIPTION SWING ARM CPL. 08 BUCKET FOR SHAFT SEAL RING SHAFT SEAL RING 25X32X7 BEARING SLEEVE 17X22X38,NEEDLE BEARING HK2212V STOP DISK 22,2X31,7X1 CHAIN SLIDING GUARD 07 BUSHING F. CHAIN SLIDING PR.07 HH COLLAR SCREW M6X10 TX30 BRAKE LINE GUIDE 08 SPECIAL SCREW M 5,0X10 CHAIN GUARD 08 SCREW FOR PLASTIC D=5X18 HH COLLAR SCREW M6X12 TX30 HH COLLAR SCREW M6X16 TX30 CHAIN GUIDE REAR CPL. 07 INSERTION NUT F. CHAIN GUIDE HH COLLAR SCREW M6X45 TX30 HH COLLAR SCREW M6X20 TX30 SWINGARM BOLT L=246 M12X1,5 SPECIAL SCREW M12X40 SW19 HH COLLAR NUT M10X1,25 WS=13 SCREW M10X1,25X50 WS=10 CLOSING COVER SWINGARM SM 03 QTY 2 4

087650490 / C087650490

FIG 1* 2* 30* 31* PART NUMBER 15187E12 46180776S76504016000 46180533S46180654S1 R46180855 91110003S 91110004S 91110005S 46180396 R15004 50180342S1 DESCRIPTION MONOSHOCK 690 SMC 09 SHOCK ABS. UPPER CPL. 09 BLEED PLUG R 1/8 CYL. SCREW M10X1,25 L=53 DCC-COMPR.DAMP.CONTROL HS95 CIRCLIP 49X1,5 SHOCK ABS BOTTOM CPL. ENDURO REPAIR KIT BEARINGS 07 COUNTERNUT ADJUSTING NUT SPRING 220MM 75N/MM (61) SPRING 220MM 80N/MM (61) SPRING 220MM 85N/MM (61) SPRING RETAINER H=15 D=28 REPAIR KIT GASKET 05 SHOCK ABSORBER FLUID 5 LT '03

QTY x x x 1

097650410 / C097650412

EXHAUST SYSTEM

FIG PART NUMBER 76505084000 0797050000
DESCRIPTION EXHAUST MANIFOLD SMC 08 SELF LOCKING NUT M 8 CU SPACER BUSH. 8,5X15X7,EXHAUST GASKET 05 LAMBDA SENSOR 07 HEAT SHIELD EXHAUST MAINFOLD SCREW TORX M5XHEAT SHIELD SILENCER GRAPHIT RING 55X50XCLAMP FOR SILENCER 57,4MM 08 SILENCER USA 08 RANGE CHANGE METAL NUT M5 HH COLLAR SCREW M8X35 TX40 COLLAR BUSH 8,5X12X23,5X10 DAMP. COMPONENT SILICONE GREY HH COLLAR SCREW M 8X16 WS=13 HOLDER SILENCER TOOTH LOCK WASHER DIN6797-J QTY 1 4

087650512 / C097650510

AIR FILTER
FIG PART NUMBER 76506026000 51006027000
DESCRIPTION FILTER BOX-TOP PART 08 HH COLLAR SCREW M6X12 TX30 AIRFILTER PAPER 200X120 HH COLLAR SCREW M6X12 TX30 RUBBER GROMMET 20X15-M6X10 (1) FILTER BOX WITH INTAKE FLANGE INTAKE FLANGE 08 HOSE CLAMP 50-70MM QTY 1 1

087650610 / C087650610

FIG PART NUMBER 76508043050 0025060166
DESCRIPTION FUEL TANK 08 RUBBER BEAR. BOX 12X24 L=24,5 BEARING BUSHING UP BEARING BUSHING DOWN TANK-RETAINING PLATE R/S 08 TANK-RETAINING PLATE L/S 08 HH COLLAR SCREW M8X16 TX40 BLIND RIVET 3,3X9,7 GROOVED 04 QUICK RELEASE-SPRING HANGER SEAT LOCK COU.SUNK SCR. AH ISO7380 M6X18 TANK PLUG 08 KEY BLANK LC4/DUKE/LC8 SCREW M5X14 TORX CLOSURE FLANGE O-RING 50,00X3,00 VITON SPLASHBACK 08 BUCKET HH COLLAR SCREW M6X10 TX30 CLAMP F. CABLE SEAT LOCK RUBB.BEAR.BOX 12x24x35 L=24,5 SEAT 08 SEAT COVER 08 SEAT RUBBER 10 MM BRACKET F. SEAT COLLAR SCREW M6X12 TX SCREW FOR SEAT M6X11,5/8 SPOILER L/S ORANGE 2008 SPOILER R/S ORANGE 2008 SIDE COVER L/S BLACK 08 SIDE COVER R/S BLACK 08 QUICK RELEASE-NIPPLE 03 RANGE CHANGE METAL NUT M6 COLLAR BUSHING COLLAR BUSHING HH COLLAR SCREW M6X16 TX30 QTY x 2

087650710 / C087650710

FIG 52 PART NUMBER 43205062100
DESCRIPTION HH COLLAR SCREW M6X12 TX30 HH COLLAR SCREW M8X30 TX40 RUBBER GROMMET 20X15-M6X10 (1) ONLY FOR USA QTY 2
FIG PART NUMBER 49007439000 0912040123
DESCRIPTION SEALINGS KIT FILTER KIT FUEL PUMP WITH FLANGE CPL. PRESSURE REGULATOR CPL. 07 HYDRAULIC CONNECTOR CPL. VARIABLE ONE-EAR CLAMP 15,3MM FUEL HOSE WITH CLUTCH O-RING VITON F. PLUG CPC 05 FUEL HOSE WITH CLUTCH HH COLLAR SCREW M5X16 TX30 CLAMP RSGU 15/12 AH SCREW DIN0912-M 4X12 QTY 1 1

087650730 / C087650730

FIG 1 PART NUMBER 76508099100 DESCRIPTION DECAL SET 690 SMC 2008

087650831 / C087650831

MASK, FENDERS
FIG PART NUMBER 62512081000 16512180100
DESCRIPTION HEADLIGHT MASK 08 HH COLLAR SCREW M5X12 TX30 RANGE CHANGE METAL NUT M5 FENDER FRONT SMR 08 SPACER BUSHING 03 HH COLLAR SCREW M6X20 TX30 REFLECTOR YELLOW '99 ONLY FOR USA+AUS+UK BRAKE HOSE GUIDE REAR FENDER HH COLLAR SCREW M6X12 TX30 HAND GRIP L/S HAND GRIP R/S COUNTERSUNK SCREW ISA45 M8X75 NUMBER PLATE CARRIER TOP 09 HH COLLAR SCREW M8X25 TX40 NUMBER PLATE LO. PART 08 EJOT PT SCREW K60X20 WS=6 SPECIAL SCREW T60 6X30 WS=6 COVER 08 RUBBER GROMMET 16X10,8XCOLLAR BUSHING 6,1X8,1X14XCOLLAR BUSHING LICENCE FITTING 06 HH COLLAR SCREW M6X15 TX30 WASHER DIN9021-A 6,4 SELF LOCK. NUT DIN0985-M 6 OVAL HEAD SCREW DIN0966-M 5X16 WASHER 6MM WASHER DIN0125-A 5,3 SELF LOCKING NUT DIN0985-M 5 REFLECTOR RED LC4 '98 BRACKET FOR REFLECTOR BRACKET SIDE REFLECTOR 06 SIDE REFLECTOR RED REAR ONLY FOR USA QTY 1 2

087650812 / C097650814

FRONT WHEEL
FIG PART NUMBER 75009060000 59009062023
DESCRIPTION FRONT WHEEL CPL. 3,5X17" 07 FRONT HUB CPL. 07 BEA.SPACERTUBE 35X2 L=79,GR.BALL BEAR.6906 DDU2CG23S6NM SHAFT SEAL RING 35X47X7 TC SPACER BUSHING FRONT WHEEL 07 RIM FRONT 3,5X17" BLACK 07 SPOKE M4,5X172-15G 17" INOX SPOKE NIPPLE M4,5X0,75 8X21 HOSE 3,5X17" RIM BAND 17" WHEEL SPINDLE FRONT D=26MM 07 SPINDLE SCREW M24X1,5 WS=BRAKE DISC ADAPTOR 07 BRAKE DISC FRONT 320MM 07 SPECIAL SCREW M6X23 WS=8 10.9 QTY 1 6

087650911 / C087650911

REAR WHEEL
FIG 38 PART NUMBER 0019080266S 76510065116 76510066000
DESCRIPTION REAR WHEEL CPL. 5X17" 07 REAR HUB CPL. 07 BEARING SPACER TUBE L=106MM 07 GR.BALL BEAR. 6205-2RSHC3HMTF7 CIRCLIP DIN0472-52X2 SHAFT SEAL RING 30X52X7 SPACER BUSH. REAR WHEEL R/S 06 SPACER RING 03 RIM 5X17" BLACK 07 SPOKE M5X199-16G 17" INOX SPOKE M5X188-27G 17" INOX SPOKE NIPPLE M5-TA 8X21MM TUBE 17" RIM BAND 17" SPROCKET STEALTH 40T 07 SPROCKET STEALTH 42T 07 COUNTER-SUNK SCREW ISA45 M8X26 SELF LOCKING NUT M8 10.9 SPROCKET SUPPORT CPL. 07 SPACER BUSH. SPROCKET SUPP. 06 NILOS RING 6006AV BALL BEARING 6006 DDU2CG23S6NM SPACER BUSH. SPR. SUPP. IN. 06 RUBBER DAMPING BLOCK '91 REAR BRAKE DISK D=240MM 03 SPECIAL SCREW M6X13 WS=8 10.9 WHEEL SPINDLE M25X1,5 L=275MM CHAIN TENSIONER R/S LCCOLLAR NUT WH. SPINDLE REAR 03 CHAIN X-RING 116 + RIVET LINK RIVET LINK FOR 76510065116 QTY x x 1

087651011 / C087651011

WIRING HARNESS
FIG PART NUMBER 76511075000 000700000BH 76511010050 75011047000
DESCRIPTION MAIN WIRING HARNESS 08 SPARE CONNECTOR BH 6-PINS FUSE 10A 07 FUSE 15A 07 RUBBER CASING FOR FUSE BOX WIRING HARNESS HEAD LIGHT SCREW FOR PLASTIC 50X12 SELF LOCK. NUT DIN0985-M 6 DC HORN CPL. CABLE TIE 100/2,5MM BLACK CABLE TIE 200/3,6MM BLACK CABLE TIE 300/4,8MM BLACK RUBBER CABLE TIE 75MM 03 FLASHER UNIT 97 WIRING HOLDER 05 DIODE S3H-VOLTAGE REGULATOR HH COLLAR SCREW M6X25 TX30 RANGE CHANGE METAL NUT M6 MAP-SELECT-SWITCH RUBBER HOLDER F. MAP-SEL-SWIT. AMBIENT-AIR TEMP. SENSOR CABLE QTY x x 1 x x x x 1

097651111 / C087651110

BATTERY
FIG 28 PART NUMBER 58411098100
DESCRIPTION STARTER-CABLE L=570MM 08 BATTERY-CABLE L=170MM GROUND CABLE L=420MM 08 RETAINING PLATE BATTERY 08 BATTERY 12V 8,6AH 03 GROUND CABLE D=6MM L=140MM '97 STARTER RELAY 12V '99 FUSE 30 A BATTERY BRACKET 08 RELAY CM1A-R-12V-HHH COLLAR SCREW M5X12 TX30 HOLDER F.ELECTRIC 08 RUBBER GROMMET 20X15-M6X10 (1) HH COLLAR SCREW M6X8 TX30 AH OVAL SCREW ISO 7380 M 6X8 AH SCREW DIN 912 M 5X8 POSITIVE POLE COVER 07 HH COLLAR SCREW M6X16 TX30 HH COLLAR SCREW M6X10 TX30 HEXAGON NUT DIN0934-M 6 HH COLLAR SCREW M6X13 TX30 RETAINING PLATE STARTER CABLE CONTACT WASHER M6 VSV-K6 QTY 2

087651130 / C087651130

FIG PART NUMBER 58313050100 00062030000
DESCRIPTION HANDBRAKE CYL.DUKE ADJUST.2003 HAND BRAKE LEVER LOOSE ADJ. 03 COVERING CAP FOR LEVER SCREW RUBBER BOOT DUKE COVER BREMBO DUKE '94 LEVER SCREW CPL. BRAKE LIGHT SWITCH FRONT SM 03 FLAT HEAD SCREW DIN0965-M 5X16 HH COLLAR SCREW M 6X20 WS=8 CLAMP MIRROW M10X1,25 REPAIR KIT CPL. D=13MM BRAKE FLUID DOT5.1 0,25L QTY 1 1

087651311 / C087651311

FIG PART NUMBER 62513020000 0603100141
DESCRIPTION CALIPER L/S NAT. WITHOUT PADS SPACER BUSH 10,1X20X7,AH-COLLAR SCREW M10X1,25X65 BRAKE PAD FR. TOSHIBA TT2182FF PINS + SPRINGS F. BRAKECALIPER BRAKE PISTONS 4X REP.KIT SEALING RINGS 4X BRAKE HOSE FRONT 1255MM BLEEDER SCREW CPL. 05 COPPER GASKET DIN7603-10X14X1 QTY 1 2

087651361 / C087651361

BRAKE CALIPER REAR
FIG PART NUMBER 0603100141 76513072000
DESCRIPTION BRAKE CALIPER - WITHOUT PADS BRAKE CALIPER SUPPORT REAR 08 RETAINING SPRING SET CUP SET SHORT BLEEDER SCREW WITH CAP BRAKE PISTON 32MM REPAIR KIT SEALING RINGS 32MM BRAKE PAD SET REAR SBS-S-40GF BOLT SET 05 HOLLOW SCREW BLACK M10X1X19 COPPER GASKET DIN7603-10X14X1 BRAKE HOSE REAR 805MM QTY 2 1

087651390 / C087651390

REAR BRAKE CONTROL
FIG 1* 4* 6* PART NUMBER 76513056000 0025060206S 00062030000
DESCRIPTION FOOT BR. LEVER + STEP PLATE 09 STEP PLATE FOOT BRAKE LEVER 03 SCREW TORX M5XSLIDE BEARING FOOT BRAKE LEVER SPECIAL SCREW M10 LH PRECOTE RETURN SPRING FOR BRAKE LEVER HH SCREW DIN933 M5x20 HEXAGON NUT DIN0934-M 5 PUSH ROD HH COLLAR SCREW M6X20 TX30 FOOT BRAKE CYLINDER 13MM STOP NUT M6 DIN6926 A2-70 HH COLLAR SCREW M6X25 TX30 YDNAC CLAMP 10101 (9MM) HOSE FOR RESERVOIR 6X1,5 BRAKE FLUID RESERVOIR '89 COLLAR SCREW M6X12 TX COPPER GASKET DIN7603-10X14X1 BRAKE HOSE REAR 805MM BRAKE LIGHT SWITCH REAR ANGLE PIECE REPAIR KIT PISTON 13MM HOLLOW SCREW BLACK M10X1X19 BRACKET FOR BRAKE HOSE 08 HH COLLAR SCREW M5X16 TX30 RUBBER SLEEVE BRAKE FLUID DOT5.1 0,25L QTY x 1 1

097651330 / C097651330

FIG 40 PART NUMBER 76511076000
DESCRIPTION HEAD LIGHT BULB H4 12V 60/55W (P43T) RUBBER CAP FOR HEAD LIGHT SCREW FOR PLASTIC K50X18 T20 WIRING HARNESS HEAD LIGHT FLASHER CPL.FRONT L/S REAR R/S FLASHER CPL.FRONT R/S REAR L/S FLASHER LENS L/S R/S TRANSP.06 BULB 12V ORANGE (RY10W) WASHER 18x10,5x1,6 LOCK WASHER DIN6797-J10,5 ZI HH COLLAR NUT M10X1,25 WS=13 SHEET MET. SCR. DIN7981 3,5X32 BULB 12V 21/5W (BAY15S)REINFO. REAR LIGHT CPL. EXC 07 REAR LIGHT LENS 125-380 EGS'98 WIRING HARNESS REAR 125-380'98 BULB 12V 5W (W2,1X9,5D) PHIL. WASHER DIN9021-A 6,4 SELF LOCK. NUT DIN0985-M 6 WIRING HARNESS FLASHER REAR 08 QTY 1

087651411 / C087651411

FIG 25 PART NUMBER 0770020130
DESCRIPTION SPEEDOMETER 07 REPROGRAMMABLE SPEEDOMETER SENSOR RUBBER CABLE TIE 45MM 03 CYL.HEAD SCREW DIN0084-M 4X8 A RUBBER GROMMET 16X10,8XSPEEDOMETER BRACKET WASHER DIN9021-A 5,3 SCREW FOR PLASTIC K50X12 T20 RUBBER SLEEVE D=8MM OPEN COLLAR BUSHING 6,1X8,1X14XHH COLLAR SCREW M6X15 TX30 LOCK SET 08 IGNITION LOCK 08 TANK PLUG 08 KEY BLANK LC4/DUKE/LC8 SPECIAL SCREW M6X13 WS=8 10.9 O-RING 1,78x10,82x14,38 2-013 QTY x 2 1

087651430 / C087651430

FIG PART NUMBER 57013070100 0084040083
DESCRIPTION EVAPORATIVE CANISTER 09 FITTING PIECE NQV2 NWVALVE FOR CARBON CANISTER 07 YDNAC CLAMP 10101 (9MM) VACUUM CONECTION M6/0,5MM HOSE EPA D=6/10 L=2000MM HOSE EPA D=4/8 L=2000MM REDUCTION CONNECTION GRS6-4 RANGE CHANGE METAL NUT M6 RET.PLATE EVAPORATIVE CANISTER HH COLLAR SCREW M6X12 TX30 CLAMP RSGU 18/RETAINING PLATE VALVE EC METAMOLL 90X45X3MM 03 YDNAC-CLAMP FUEL HOSE (8MM) COLLAR SCREW M5X12 ISA30 PVC-CLAMP 7,9 MM HEYCO 3355 CYL.HEAD SCREW DIN0084-M 4X8 A QTY 1 x x 1

087651510 / C097651511

SPECIAL TOOLS
FIG 6 PART NUMBER 0934080003 DESCRIPTION VEHICLE STAND 05 BRACKET FOR ASSEMBLING RACK ATTACHMENT SHUNTING JACK CPL. STOP RUBBER M8 HEXAGON NUT DIN0934-M 8

087501911 / C087651910

ACCESSORIES KIT
FIG PART NUMBER 76503040033 7650304803301S 7650304903301S 3211366EN 3CF9775I9EN 3CM088508IEN 53012024100 50329071100
DESCRIPTION BAG FOR INSTRUCTION MANUAL COUNTERSUNK SCREW ISA45 M8X75 WASHER DIN9021-A 6,4 HH COLLAR SCREW M6X15 TX30 HH COLLAR SCREW M8X12 TX40 HH COLLAR SCREW M8X16 TX40 WASHER DIN0125-A 5,3 OVAL HEAD SCREW DIN0966-M 5X16 SELF LOCKING NUT DIN0985-M 5 SELF LOCK. NUT DIN0985-M 6 DOCUMENTS BAG 2006 KTM BALLPOINT ORANGE CUSTOMER WELCOME LETTER WASHER 6MM SUPPORT FOR MIRROR LC4 '98 REFLECTOR RED LC4 '98 BRACKET FOR REFLECTOR LICENCE FITTING 06 REVIEW MIRROR L/S 07 REVIEW MIRROR R/S 07 HEEL PROTECTOR LS 09 HEEL PROTECTOR RS 08 FOOTREST L/S+R/S CPL. 08 FOOT REST SUPPORT REAR L/S FOOT REST SUPPORT REAR R/S HAND GRIP L/S HAND GRIP R/S OWNERS MANUAL 690 SMC USA 09 SPC CHASSIS 690 SMC USA 09 SPC ENGINE 690 SMC USA 09 TOOL SET 08 GRIP ORANGE B&F WRENCH SW=17/21/27/32 B&F T-WRENCH WS=6/8/10 TX=45 B&F SCREW DRIVER L=105MM WRENCH WS=13 B&F + OPENER QTY 1 1

087562000 / C097652008

FIG 36 PART NUMBER 75029072000 DESCRIPTION SPARK PLUG WRENCH
SPARE PARTS MANUAL: ENGINE

ART.NO.: 3CM088508IEN

BALANCER SHAFT CYLINDER CRANKSHAFT, PISTON

CLUTCH COVER ENGINE CASE

SECONDARY AIR SYSTEM SAS

CLUTCH

TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT

SHIFTING MECHANISM

COOLING SYSTEM

WATER PUMP

VALVE DRIVE TIMING DRIVE CYLINDER HEAD
LUBRICATING SYSTEM IGNITION SYSTEM

ELECTRIC STARTER

THROTTLE BODY
FIG 32* 38 PART NUMBER 75029047050 75029047051
DESCRIPTION PRESS. TOOL F. CRANKS. CPL. EXTRACTOR PRIM. CPL. GEAR SEGMENT CPL. SUPPORT CPL. RETAIN. ARM F. ENG.WORK STAND PISTON R. COMPRESSOR DM=102 MOUNTING SCREW PLUG IN FUSE PISTON PIN OIL PRESSURE ADAPTER PRESS PUNCH CAMSH. BEAR. LARGE PRESS PUNCH CAMSHAFT BEAR. SM. ON TENSIONER PL. CYLINDER HEAD PRESS OUT PUNCH CPL. INSERT FOR VALVE SPRING LEVER MOUNT.SLEEVE F. SH.S.RING MS MOUNT.SLEEVE F. SH.S.RING KS PROTECTOR CAP F.CRANKSHAFT 07 HOLDING SPANNER FOR FLYWHEEL UNLOCK CHAIN TENSIONER BUSHING EXTRACTOR INTERN.BEAR.PULLER 18-23 MM ASSY SUPPORT (WITHOUT HOLDER) LOCATING SCREW MAGNETO EXTRACTOR SPARK PLUG WRENCH EXTRACTOR FOR TIMING GEAR MOUNTING TOOL F.BEARING NJ 207 VALVE SPRING LEVER LIMIT PLUG GAUGE F.VALVE GUIDE MOUNT.SLEEVE F. SH.S.RING WAPU HOUSING SEPARATING TOOL LOCTITE 243 BLUE 6CCM LOCTITE 648 GREEN 24ML LOCTITE 5910 50ML PRESS OUT PLATE TOP PART PRESS OUT PLATE BOTTOM PART QTY 1 1

097502910 / C097502910

BALANCER SHAFT
FIG 1* 3 PART NUMBER 0988223203 0625062221
DESCRIPTION BALANCER SHAFT CPL THRUST WASHER DIN0988-22X32X,1 THRUST WASHERDIN0988-22X32X,15 THRUST WASHER DIN0988-22X32X,2 THRUST WASHER DIN0988-22X32X,3 BALL BEARING 62/22 C4 QTY 1 x x x x 2

087503030 / C097503030

CYLINDER
FIG PART NUMBER DESCRIPTION CYLINDER 07 HH COLLAR SCREW M6X25 TX30 CYLINDER BASE GASKET 07 GROOVED PIN DIN1474 5X10

QTY 1 2

097503040 / C097503040

CRANKSHAFT, PISTON

FIG PART NUMBER I 75030007200 II 75030031044
DESCRIPTION CRANKSHAFT CPL WOODRUFF KEY DIN6888 4X5X13 CYL.ROLLER BEARING NJ207 ECPC4 SHIM WASHER 36X48X0,10 SHIM WASHER 36X48X0,15 SHIM WASHER 36X48X0,20 STEEL SHIM WASHER 36X48X0,30 PRIMARY GEAR 36 T 07 NUT FOR PRIMARY GEAR DRIVE WHEEL BALANCER SHAFT 07 TENSION PIN ISO13337 8X30 TIMING PULLEY 07 WOODRUFF KEY DIN6888-3X5X13 WOODRUFF KEY 5X6,5 HARDED CIRCLIP DIN0471-30X1,5 NIRO LOCK WASHER VSK 18 HEXAGON NUT DIN0936-M18X1,5 R. SHAFT SEAL R.35X50X7B VITON CONNECT. ROD REPAIR SET LCPISTON PIN LCCIRCLIP LCPISTON CPL. I 08 PISTON CPL. II 08 PISTONRING SET LCQTY 2 x x x x x x 1

097503060 / C097503060

CLUTCH COVER
FIG 12 PART NUMBER 0770191015 DESCRIPTION CLUTCH COVER CPL. 07 PLUG CPL. M24X3 DOWEL 9,8 X 7 X 10 OIL LEVEL GLASS G 1777 Y CIRCLIP OIL LEVEL GLASS 03 SHAFT SEAL RING 17X28X7B VITON CLUTCH CASE GASKET 07 SCREW PLUG HH COLLAR SCREW M6X25 TX30 HH COLLAR SCREW M6X30 TX30 O-RING 19,00X3,00 NBR

097563020 / C097563020

ENGINE CASE
FIG PART NUMBER 0984050103S 75030099000
DESCRIPTION ENGINE CASE CPL.W.BEAR. LCO-RING 6,00X1,78 PLUG DIN0910-M 10X1 COPPER GASKET DIN7603-10X14X1 DOWEL 6X8X11,5 OIL JET 50 M6X0,75 WSWASHER DIN9021-A 5,3 FLAT HEAD SCREW ISO 7380 M5X10 VENTILATION CONNECTOR M16X1,5 O-RING 17,17X1,78 GLO PLUG M20X1,5 WS=13 OILDRAIN PLUG W.MAG. M 12X1,5 CU-SEAL RING DIN7603-12X18X1,5 CASE BUSH CYLIND. SCR. DIN6912 M5X10 8.8 COVER LOCK PIECE BUSHING PIN O-RING 18,00X2,00 NBR 70 BUSHING PIN DOWEL 17 X 13 X 12 DOWEL 21XMEMBRANE 07 STOP SHEET MEMBRANE 07 CYLIND.SCREW M3X8 ISO 14580 SS HH COLLAR SCREW M6X30 TX30 HH COLLAR SCREW M6X25 TX30 HH COLLAR SCREW M6X70 TX30 JET 125 CLAMP STD DN22 OIL HOSE BLEEDER FLANGE CABLE TIE 200/3,6MM BLACK HH COLLAR SCREW M6X40 TX30 CHAIN GUARD CPL. 08 HH COLLAR SCREW M8X30 TX40 GASKET SET LCQTY 1 x 1 1

097653010 / C097653010

FIG 8 PART NUMBER 0024060156 DESCRIPTION SLS-VALVE 07 SPACER BUSHING 6,5 X 8 X 7 SELF LOCKING NUT M6 10.9 CLAMP STD DN20 PREFORMED HOSE SAS AIR BOX PRE. HOSE SAS BREATHER-COVER HH COLLAR SCREW M6X15 TX30

087503131 / C097503130

FIG 18* 19* 23 24* PART NUMBER 75032112100 75032032000
DESCRIPTION HH COLLAR SCREW M5X25 ISA30 WASHER 5,5X20X1,5 CLUTCHSPRING 3,0X33,5 PRESSURE CAP HEXAGON NUT M20X1,5 7MM LOCK WASHER 07 INNER CLUTCH HUB MOVABLE CLUTCH RELEASE SPRING INNER CLUTCH HUB FIXED STEPPED WASHER 07 HALF-WASHER 07 OUTER CLUTCH HUB CPL. OIL PUMP DRIVE WHEEL 07 NEEDLE BEARING K26X30X22ZW.KSE WASHER 26X40XGROOV.BALL BEAR. 6001.2RSR C3 PRESSURE BOLT 08 PUSH ROD 08 GASKET FOR SLAVE CYLINDER O-RING 30,00X1,50 NBR 70 BLEEDER SCREW WITH CAP OUTPUT CYL. WITH BLEEDER SCREW HH COLLAR SCREW M6X35 TX30 HH COLLAR SCREW M6X20 TX30 STEEL DISK 1,5 MM LCLINING DISK 2,7MM FCC 02 RONDELLA ANTIVIBRAZIONE SET LINING DISC CUT OUT STEEL DISK 1,5MM NITRIDED HOLDING SCREW GMB-M5X35 QTY 1 4

097503210 / C097503210

TRANSMISSION I - MAIN SHAFT
FIG 13 PART NUMBER 76233022100 DESCRIPTION BALL BEARING 58/28 C4 N MAIN SHAFT NEEDLE BEAR. K 22X26X13 TN STOP DISK 22,7 X 32 X 1,5 STOP-V-RING AV25 IDLER GEAR 5.G. 3/4TH GEAR MAINSHAFT 07 IDLER 6. GEAR 07 SOLID GEAR 2.G. 07 SHIM 20X32X1 BALL BEARING 6004 TN9 C4 GUIDE BUSHING BEARING BUSH

087503331 / C097503330

TRANSMISSION II - COUNTERSHAFT
FIG 23 PART NUMBER 76233022100 DESCRIPTION COUNTER SHAFT 07 SLIDING GEAR 6TH G. 07 CIRCLIP SW25 STOP DISK 22,7 X 32 X 1,5 IDLER 2. GEAR NEEDLE BEAR. K 22X26X13 TN CYL.ROLLER BEARING NJ205 C4 SHAFT SEAL R. 32X47X7BSL VITON O-RING 25,12X1,78 NBR70 SPACER BUSHING 12MM ENGINE SPROCKET 15 T DAMPED ENGINE SPROCKET 16 T DAMPED ENGINE SPROCKET 17 T DAMPED LOCK WASHER SPROCKET NUT LCBALL BEARING 6004 C4 N SHIM 20X32X1 IDLER GEAR 1ST GEAR 07 NEEDLE BEARING K22X26X13H STOP DISK 22,2X31,7X1 5TH GEAR COUNTERSHAFT 07 IDLER GEAR 3.G 07 IDLER GEAR 4.G 07 CIRCLIP DIN471 20X1,2 BEARING BUSH

QTY x x x 1 1

087503361 / C097503360
FIG PART NUMBER 75034006000 75034007000
DESCRIPTION SHIFT FORK F. SLIDINGGEAR SHIFT FORK F. SLIDINGG. 3/SHIFT FORK F. SLIDINGGEAR NEEDLE ROLLER DIN5402 6X14,8 SHIFTRAIL 07 SHIFT SHAFT CPL. 07 TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING 2,2MM '95 STOP DISK 14X30X1,5 STEEL NEEDLE BEAR.HK 1412 14X20X12 SHAFT SEAL RING 14X24X6B VITON SHIFT LEVER CPL. 07 SHIFTING LEVER SPRING BOLT 6X25 FOR SHIFT LEVER STEEL WASHER 6,4X17X3 PAIR OF WASHERS M 6 NORDLOCK SPECIAL SCREW M6X16 WS=8 10.9 HH COLLAR SCREW M6X20 TX30 LOCKING LEVER CPL. 07 SLEEVE FOR LOCKING LEVER 07 ARRESTING LEVER SPRING 03 AH SCREW DIN6912 M6X30 8.8 SHIFT DRUM LOCATING CPL. 07 BALL BEARING 6805 C3 JR SHIFT ROLLER CPL. 07 NEEDLE BEAR HK3512 35X42X12 CONTACT SPRING 03 CONTACT BOLT 03 O-RING 27,5X2,5 NBR GEAR-POSITION SENSOR 06 HH COLLAR SCREW M5X16 TX30 SPACER SPRING FOR OPERATING SHAFT QTY 1 1

097503411 / C097503411

FIG 34 PART NUMBER 76508043050
DESCRIPTION RADIATOR 08 HOSE 6X10 EPDM 03 PLUG F. EXPANSION TANK YDNAC-CLAMP 10107 10MM ANGLE CONNECTION EXPANS. TANK RUBBER GROMMET 6X9X13MM 04 COLLAR SCREW M6X12 TX O-RING 17X1,5 NB75 THERMOSWITCH LC8 102DG '03 SCREW OIL TANK FIXING 03 RUBBER SLEEVE D=12MM RADIATOR CAP 1,4 BAR HH COLLAR SCREW M6X12 TX30 RADIATOR HOSE 08 VARIABLE ONE-EAR CLAMP 33,1MM CLAMP STD DN32 RADIATOR HOSE 08 FAN L/S 03 SPECIAL SCREW T60 6X30 WS=6 HH COLLAR SCREW M6X10 TX30 RUBBER GROMMET 20X15-M6X10 (1) SELF LOCK. NUT DIN0985-M 6 RADIATOR PROTECTION 08 HH COLLAR SCREW M6X12 TX30 HH COLLAR SCREW M 6X10 WS=8 ALU-GASKET 6X10X1.5 EXPANSION TANK CPL. 07 EJOT PT SCREW K60X20 WS=6 RETAINING PLATE RADIATOR 08 RET.PLATE EVAPORATIVE CANISTER RANGE CHANGE METAL NUT M6 FAN COWL 08 COLLAR BUSHING QTY 1 x 2

087653531 / C087653531

FIG 15 PART NUMBER 0474050100 DESCRIPTION THERMOSTAT 07 SUPPORTING SLEEVE 03 HH COLLAR SCREW M6X20 TX30 THERMOSTATCOVER 07 HH COLLAR SCREW M6X30 TX30 WATERPUMP COVER 07 WATER PUMP COVER GASKET 07 HH COLLAR SCREW M6X15 TX30 WATER PUMP ROTOR 07 FORM WASHER 16X1 NIRO 03 SHAFT SEAL RING. 12X30X7 VITON SHAFT SEAL RING 12X30X7 PTFE GROOVED PIN DIN1474 5X10

097503510 / C097503510

VALVE DRIVE
FIG PART NUMBER DESCRIPTION INTAKE VALVE 07 EXHAUST VALVE 07 VALVE SPRING HOLDER 07 VALVE-STEM SEALING RACING VALVE SPRING KIT 07 VALVE SPRING RETAINER 07 VALVE COLLET MKSHIM D=10/1,SHIM D=10/1,SHIM D=10/1,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/3,SHIM D=10/3,SHIM D=10/3,SHIM D=10/3,SHIM D=10/3,ROCKER ARM EXHAUST CPL. 07
QTY 8 x x x x x x x x x x x x x x x x x x x x x x x x x x x x 1

097503610 / C097503610

FIG PART NUMBER DESCRIPTION ROCKER ARM INTAKE CPL. 07 ROCKER ARM SHAFT 07 AH SCREW DIN912 M6x30 AH SCREW DIN0912 M 6X40

QTY 2 2

TIMING DRIVE
FIG PART NUMBER 0025060306S 0770180020
DESCRIPTION NEEDLE SLEEVE HK1814RS18/24/14 NEEDLE SLEEVE HK4012B40X47X12 CAMSHAFT 07 CAMSHAFT HOLDER 07 HH COLLAR SCREW M6X12 TX30 AUTO DECOMPRESSION 07 HALF MOON RING H6-BLS 07 AUTO DECO WEIGHT 07 SPRING FOR AUTO DECOMPR. 07 DECO SCREW 07 TIMING CHAIN 104 LINKS 07 HOLDING BOLT O-RING 10,00X1,00 NBR 70 SH SCREW PLUG CHAIN ADJ. 07 CU SEAL-RING 20X27X1 CHAIN ADJUSTER HYD. 05 TENSIONER RAIL 07 SECURING GUIDE 07 GUIDE RAIL 07 SUPPORTING SLEEVE 07 HH COLLAR SCREW M6X30 TX30 TIMING PULLEY 07 CIRCLIP DIN0471-30X1,5 NIRO O-RING 18,00X2,00 NBR 70 QTY 1 1

097503620 / C097503620

CYLINDER HEAD
FIG 31 PART NUMBER 75036052050 0984050103S 00049210121
DESCRIPTION CYLINDER HEAD CPL. 05 CYLINDER HEAD GASKET 07 GROOVED PIN DIN1474 5X10 STUD DIN0835-M 8X25 10.9 VALVE GIUDE OUTLET '05 VALVE GIUDE INDUCTION '05 SHIM 10,2X19X1,5MM 05 CYLINDERHEAD SCREW M10X168WS14 TEMPERATURE SENSOR WATER 07 O-RING 10,00X2,00 SILCONE DOWEL 9,8 X 7 X 10 SCREW PLUG VALVE COVER GASKET 07 VALVE COVER 07 BREATHER COVER 07 CYLIND. SCR. DIN6912 M5X10 8.8 O-RING 15,00X1,50 VITON VALVE COVER SCREW 05 DECOUPLING ELEMENT 07 INTAKE BOOT 07 HOSE CLAMP GEMI 70MM VACUUM CONECTION M6/0,5MM HH COLLAR SCREW M6X25 TX30 SLS-VALVE 03 PRE.HOSE OIL SEPARATOR FOAM 08 CLAMP STD DN20 CLAMP 21X12 STD-DES QTY 1

087503635 / C097503631

LUBRICATING SYSTEM
FIG 27 PART NUMBER 75032050001
DESCRIPTION TAB WASHER DIN6799-RS 6,0 STOP DISK 8,1 X 15 X 0,5 OIL PUMP GEAR 20-T AH SCREW DIN7984 M5X10 A2 OIL PUMP SHAFT 07 NEEDLEROL.DIN5402 NRA 2,5X19,8 NEEDLE ROLLER DIN5402 2,5X11,8 OILPUMP ROTOR 15MM G-164 OILPUMP ROTOR CPL. 10MM G-73R HH COLLAR SCREW M5X16 TX30 OILFILTER CAP O-RING 39,34X2,62 NBR 70 SH OIL FILTER SHORT WITH GASKET OIL FILTER LONG VALVE PISTON D=10MM OIL PRES.SPRING 5 BAR RED 2001 CU-SEAL RING DIN7603-12X18X1,5 PLUG DIN0908-M12X1,5 O-RING 12,5X1,5 VITON V75 OIL SCREEN 15X83MM O-RING 17,17X1,78 GLO PLUG M20X1,5 WS=13 OIL PUMP COVER 07 OIL PUMP SHAFT 07 OIL PUMP DRIVE WHEEL 07 QTY 1

097503810 / C097503810

IGNITION SYSTEM
FIG PART NUMBER DESCRIPTION IGNITION COVER 07 DOWEL 9,8 X 7 X 10 CABLE SUPPORT GENERATOR 03 O-RING 24X2,5 VITON SCREW PLUG M24X1,5 PA 6.6 IGNITI.COVER GASKET 07 STATOR FLYWHEEL HH COLLAR SCREW M5X16 TX30 IGNITIONCOIL 07 SPARK PLUG CONNECT. SPARK PLUG M12X1,25 LKAR8AI-9 HH COLLAR SCREW M6X25 TX30 HH COLLAR SCREW M6X30 TX30 PULSER COIL HH COLLAR SCREW M6X16 TX30

097503910 / C097503910

FIG 16 PART NUMBER 0471170100
DESCRIPTION E-STARTER ENGINE CPL. 07 O-RING 33,5X3 VITON HH COLLAR SCREW M6X20 TX30 NEEDLE SLEEVE HK 1712 17X23X12 INTERMEDIATE GEAR NEEDLE BEARING K17X21X17 FREE WHEEL TORQUE LIMITER 07 STOP DISK 17,2X25X1 CIRCLIP DIN0471-17X1 CIRCLIP DIN0472 J56 FREEWHEEL GEAR 07 NEEDLE BEAR. K 26X30X13 STOP DISK 17,2X22X1 CIRCLIP DIN 0471-17X1 QTY 1

097504010 / C097504010

FIG 41 PART NUMBER 75011047000
DESCRIPTION THROTTLE BODY MAP SENSOR CPL. 07 FUEL RAIL ASSY SET 07 FUEL INJECTOR ASSY SET 07 TPS CPL. 07 APS CPL. 07 PACKING CONNECTOR JOINT O-RING WASHER SCREW TORX O-RING PLATE, STAY SCREW WASHER O-RING SCREW SHOULDER SCREW SHOULDER SEAL RING RUBBER SUPP. PRESSURE SENS. 06 PRESSURE SENSOR 06 HOSE 3,2X8,5 PER METER ROLLOVER SENSOR 05 SHIM 4,3X15X1,25MM GALVANIZED AH SCREW DIN0912-M 4X25 AMBIENT-AIR TEMPERATURE SENSOR SCREW FOR PLASTIC 50X12 TIMING CHARGER EPT 07 TIMING CHARGER EFI 07 AMBIENT-AIR TEMP. SENSOR CABLE QTY x 1 1

097504110 / C097504110