ECHNICAL INFORMATION

DF030D 10.8V Cordless Driver Drill

Models No. Description

PRODUCT P 1/ 4
CONCEPT AND MAIN APPLICATIONS
Model DF030D is a 10.8V cordless driver drill compact and lightweight for easy handling, but featuring 2-speed gear selection with variable speed in each range for a wide range of applications. Uses new 10.8V Li-ion battery of stick type as a power unit. W Dimensions: mm (") Length (L) 157 (6-3/16) Width (W) 53 (2-1/16) Height (H) 183 (7-1/4) H
This product is available in the following variations. Model No. Battery Plastic type quantity Charger carrying case Housing color Makita-blue white Makita-blue white Offered to USA, Canada Mexico, Panama All countries except the four listed above
DF030D DF030DW BL1013 DF030DWE (Li-ion 1.3Ah) DF030DWEW

DC10WA

The models also includes the accessories listed below in "Standard equipment".

Specification

Battery Type of cell Voltage: V Capacity: Ah Charging time (approx.): min. Max. output: W No load speed: min-1 = rpm Driving shank: mm (") Capacities: mm (") Max. fastening torque: N.m (in.lbs) Torque adjustment Clutch torque setting: N.m (in.lbs) Lock torque: N.m (in.lbs) Electric brake Variable speed control by trigger Mechanical 2-speed Reverse switch LED job light Net weight [with battery BL1013]: kg (lbs) Steel Wood Soft joint Hard joint Low High Li-ion 10.8 1.with DC10WA - - 1,300 6.35 (1/4) Hex 10 (3/8) 21 (13/16) 14 (120) 24 (210) 18 stages + drill mode 0.5 - 3.5 (4 - 30) 22 (200) Yes Yes Yes Yes Yes 0.88 (1.9)

Standard equipment

Phillips bit 2-50 (double-end). 1 pc (for countries using M-type spindle) Phillips bit 2-45 (double-end). 1 pc (for countries using N-type spindle) Holster.. 1 pc Note: The standard equipment for the tool shown above may differ by country.

Optional

accessories
Driver bits, Socket bits, Hex shank drill bits for wood, Hex shank drill bits for steel, Bit piece, Drill chuck, Charger DC10WA, Battery BL1013

P 2/ 4

Repair
CAUTION: Remove the bit and the battery from the machine for safety before repair/ maintenance in accordance with the instruction manual! [1] NECESSARY REPAIRING TOOLS
Code No. Description Use for 1R291 Retaining ring S and R pliers Removing/ Installing Bit sleeve
[2] DISASSEMBLY/ASSEMBLY [3]-1. DC Motor, Gear Assembly, Speed Change Lever Assembly
DISASSEMBLING 1) Remove two Set plates with which Handles (L) and (R) are assembled to one another as follows: Insert a small slotted screwdriver through the punched hole of Set plate and move Set plate in the direction of the arrow using the screwdriver. (Fig.1) 2) Remove Housing (R) from Housing (L) by loosening six Bind PT3x6 tapping screws. 3) Remove Speed change lever assembly from Gear assembly. (Fig. 2) 4) Remove DC motor from Gear assembly as illustrated in Fig. 3 5) Separate DC motor from Bracket by loosening two M3x6 Pan head screws. (Fig. 4) Fig. 2 Speed change lever assembly change lever of Gear assembly Fig. Shift the change lever of Gear assembly to the high speed position. 2 Turn Gear assembly counterclockwise. 3 Pull out Gear assembly from DC motor with Bracket. DC motor Fig. 1 Set plate (2pcs.)

Handle (R)

Handle (L) Fig. 4
small slotted screwdriver
M3x6 Pan head screws (2pcs.) Motor bracket
convex portion of Motor bracket DC motor ASSEMBLING
Fig. 5 1) Fix Motor bracket to DC motor with two M3x6 Pan head screws. Note: Align the red marking on DC motor with non-convex portion of non-convex portion Motor bracket. (Fig. 5) 2) Fix Gear assembly to DC motor with bracket and turn Gear assembly red marking on clockwise. terminal of positive Note: Align the change lever of Gear assembly with the red marking on pole DC motor. (Fig. 3) 3) Fix Speed change lever assembly to the change lever of Gear assembly as illustrated in Fig. 2. convex portions Note: Set the change lever of Gear assembly in place between two Compression springs 4 on the reverse side of Speed change lever assembly, and insert the emboss of the change lever into one of Compression spring 4. (Fig. 6) Fig. 6 change lever of Viewed from the upper position Speed change lever assembly Gear assembly Emboss of change lever of Gear assembly Compression spring 4

P 3/ 4

[2] DISASSEMBLY/ASSEMBLY [3]-1. DC Motor, Gear Assembly, Speed Change Lever Assembly (cont.)
ASSEMBLING (4) After installing the assembled parts in place of Housing L, shift Speed change lever assembly to either low speed position or high speed position. (5) Fixing Housing (R) to Housing (L) with six Bind PT3x16 tapping screws. (6) Insert two Set plates in place. (Fig. 1)

[3]-2. Disassembling Bit Holder of Gear Assembly
(1) While pushing the top of sleeve by your thumb to prevent Compression spring 13 from popping out from Bit holder, expand Ring spring 10 using 1R291 and raise the opposite of the expanded Ring spring 10 by your index finger. (Fig. 7) (2) Ring spring 10 can be removed. And Flat washer 11, Compression spring 13, Bit sleeve and Steel ball 3 (2pcs.) can be removed.

Fig. 7 Ring spring 10

1R291 Sleeve
[3]-3. Assembling Leaf Spring
Set Leaf spring in place. (Fig. 8) Note: Do not face the center edge of Leaf spring to Housing L. Fig. 8 Leaf spring

Housing L

center edge
[3]-4. Assembling F/R Change Lever
Link the notch of F/R change lever and the protrusion of Switch, then install them in Housing L. (Fig. 9)

Fig. 9

notch of F/R change lever

protrusion of Switch

Circuit

Fig. D-1

diagram
Color index of lead wires' sheath Black Red White

red marking

Terminal

Switch

DC motor

P 4/ 4

Wiring

Fig. D-2

Pay attention to the directions of lead wires and connect Flag receptacles to electrical parts. Refer to the following illustration. red marking

Terminal Fig. D-3

Before installing Switch in Housing R, route Lead wires as illustrated below and connect two Connectors. Do not ride their Lead wires on ribs. Lead wire holders
Connector (To Switch) Connector Lead wires in this area must be tight. Fig. D-4 Bend the terminals of DC motor as illustrated. Route Lead wires between ribs. Insert Connectors between their Lead wire holders. LED
Flag receptacles and Lead wires have to be far from DC motor. Do not ride them on the ribs.

Lead wires holders

Face the glue-attached portion of LED to DC motor side.
Do not ride Lead wires on their embosses.