SHOP AND WOOD WORKING EQUIPMENT AUCTION
SATURDAY, MARCH 13TH, 2010 10:30 A.M.
LOCATED: 1/2 West of Ramada, Mitchell, SD
Shop: 2006 John Deere Xhp tractor w/62 belly mower low hours, Ryobi BT 3000 Table Saw & Metal work stand, Ryobi Model RE 175 Plunge Router, DeWalt DWCompound Miter Saw, Blk & Decker workmate 425, Delta CL144 Cordless Drill/driver & charger, Bosch Sabre Plus B4050, Stanley Bo stitch N80SB Pneumatic nailer, Bosch Metre box saw 5412L (with Laser), Shop Vac blk 2.0 ph 6 gal, Cummins 50 pc router bits carbide tips with ball bearings, DeWalt Angle Grinder D28100 Ser # 593259, Trojan TS-35 Sawhorse Leg Brkts (2pc), Skill Saw Classic 7 , Skil jig Saw 4470, Singer cordless drill driver 3/8, Tool Shop 4 blet & 6 disc sander, Tool Shop spd bench drill press hp, Skil Belt Sander 3x18 belt, Dremel 1830 var. spd 18 scroll station, Quick Grip Clamps ( lrg amt & assorted sizes) Ebco Alum 2pc saw horse set, Master Mechanic belt sander, Mechanics choice 22 pc wrench set SAE & Metric, skill angle grinder, 16 pc forstner bit set drill skill 3/8, Rubbermaid Brute commercial mop bucket, Old Delta Ban Saw (on wheels wood rack), 10 Duracraft table saw 2 hp model 15010, Rockwell 10: band saw on blk metal stand, 18 Vermont American Router/Saber Saw table # 396, Blk metal on homemade wood stand with Ryobi 1 hp motor, Wolfcraft 22 W x 37 H roller assembly work stand (collapsible), 2 tool shop portable saw horses work stands with Rt & Lft 24 Miter tops attached, Rival 120V 1500 Watts heater OEM Intl Grease gun cordless 12V, Red portable air tank Midwest Products, DeLoughi Elec. Oil radiator, Allid hot water pressure washer, Lrg amount of framing wood, Household: microwave, stereo w/speakers and remote, dirt devil vacuum glow warm natural gas radiant heater, Bantam propane radiant heater, White Westinghouse dehumifier, floor fan cup holder, Nuware power unit, Acer spire computer, Hewiett packer computer 13 moniter, Packard bell desk top & keyboard, Panasonic printer, channel master stereo w/turn table & speakers, Panasonic film cartridge, carpet padding 5 x 11, blue carpet 4x6, Galaxy Oscillating fan, Blk rolling office chair, Suncast yard hose roller & hose, Assorted Flower Pots, Savannah bike, blue bike, 2 computer desk, misc tools, electric pencil sharpener, filing cabinets, phones, Misc: Golden Grain Corn Stove Model 1101 BTU range 15,000 to 40,000, Husky 175 Bushel gravity box and trailer, 3 point hitch, draw bar and 3pt links, Misc ag. equipment, assorted log chains, stack on tool roll cab, Toledo Antiques scale, Keller 8 ladder, 2- 20 gal lp tanks, 2- 5 gal gas cans, batteries, 3- grease guns, 6 steel & wood spoke wheels, John Deere bean cups, Jacks, tie down straps, chain binders, Colt Combat Commander 38 cal pistol, American Fire Arms 38 cal pistol, Australian Rifle, American Single shot 12 ga.
Owner(s):Ron Greenway Machinery Estate
Ron did a lot of wood crafting and has high quality tools
Terms: Cash, all items sold as is where is, no items removed before settlement, statements made day of auction take precedence of any printed material.
Sale Conducted by: Mitchell Realty LLC 995-0999 Auctioneers: Ralph E Kiner Auctioneer/Real Estate Broker License # 10849 phone 999-7000 Bob Jarding Auctioneer/Broker Associate License # 11609 phone 770-3613 Clyde Olson Real Estate Auctioneer License # 307 phone 999-4683

SAFETY

INDUSTRIAL ROUTER TABLE
ASSEMBLY INSTALLATION OPERATION PARTS LIST

WARNING:

Before operating product, read this manual and follow all its Safety and Operating Instructions.

MODEL# 23463

TABLE OF CONTENTS General Safety Instructions for Power Tools.. 3 Additional Safety Instructions for Router Table.. 4 Introduction... 5 Unpacking and Checking Contents... 5 Assembly.... 6
Tools Required... Fasteners Required... Router Table.... Extensions To The Router Table... Mounting Router Table To A Work Surface Or Workbench. Alternate Method... Fence.... Miter Gauge.... 9 11

Installation... 11

Mounting Router To Adapter Plate.. Chart 1.... Preparing Adapter Plates Requiring Template Types A, B, C, and D Preparing Adapter Plates Requiring Template Type E.. Assembly of the Router to the Router Adapter Plate. Assembly Type "a" (Base Plate Removed: Screws Only).. Assembly Type "b" (Base Plate Not Removed: Screws Only). Assembly Type "c" (Base Plate Not Removed: Screws & Nuts) Assembly Type "d" (Base Plate Removed: Screws & Nuts). Adapter Plate to the Router Table... Router Power Cord To The Switch Box... Fence To The Router Table... Wet/Dry Vac To The Fence... Table Top Inserts To the Router Table.. 21 21

Operation.... 22

General.... Electrical Requirements.. Switch Box Operation... Router And Switch Box Operations.. Using The Router Table.. Adjusting The Fence Facing... Aligning The Fence To The Miter Bar Slot.. Adjusting Depth And Height of Cut.. Routing Using The Fence... Routing Using The Miter Gauge And The Fence.. 25 27

Parts List.... 29

SAFETY GUIDELINES DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. CAUTION
URGENT SAFETY INFORMATION - A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE INFORMATION FOR PREVENTING DAMAGE TO EQUIPMENT

WARNING

IMPORTANT SAFETY INFORMATION- A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE INFORMATION THAT YOU SHOULD PAY SPECIAL ATTENTION TO
GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS
Failure to heed all safety and operating instructions and warnings regarding use of this product can result in serious bodily injury. 1. Know your power tool
Read the owners manual carefully. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.
8. Make workshop child-proof
Use padlocks, master switches, or remove starter keys.

9. Do not force tools

Do not force tool or attachment to do a job it was not designed to perform.
2. Ground all tools (unless double insulated)
If tool is equipped with an approved three-conductor cord and a three-prong grounding type plug, it should be plugged into a three hole electrical receptacle. If adapter is used to accommodate a two-hole receptacle, the adapter wire must be attached to a known ground (usually the screw securing receptacle cover plate). Never remove third prong. Never connect green ground wire to a terminal.

10. Use the right tool

They will do the job better and safer at the rate for which they were designed.

11. Wear correct apparel

Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) that may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow.

ADDITIONAL SAFETY INSTRUCTIONS FOR ROUTER TABLE
1. Always wear eye protection that complies with ANSI Standard Z87.1. 2. Noise levels vary widely with location. To avoid possible hearing damage, wear ear plugs or ear muffs when using your router table for long periods of time. 3. For dusty operations, wear a dust mask along with safety goggles. 4. Follow the instructions in your router owners manual. 5. Vibrations, caused by the router during use, can cause fasteners to become loose. Before use and periodically during use, check all fasteners to make sure that all are tight and secure. 6. Do not use this product until all assembly and installation steps have been completed. Make sure you have read and understood all safety and operational instructions in this manual and the router owners manual. 7. Make sure that the router bit is properly positioned and clamped in the router before making any cuts. 8. Do not use the router table as a workbench or work surface. Doing so may damage it, causing it to be unsafe to use. A workbench should be used for this purpose.
9. This product is designed for cutting flat workpieces. Do not cut or attempt to cut workpieces that are not flat. 10. This product is designed for cutting wood workpieces only. Do not use to cut metal or other non-wood materials. 11. The use of auxiliary in-feed and out-feed supports is strongly recommended when routing long workpieces. Otherwise those workpieces can cause the router table to tip over. 12. Keep hands clear of the router bits and working area. 13. Make and use a push stick to move small workpieces across the cutting area. 14. Clean the router after use. The use of a wet/dry vac or vacuum equipment is recommended. 15. Always make sure that work surface of the router table is clean and free from dust, chips, and foreign particles that can interfere with the cut you are going to make. The use of a wet/dry vac or vacuum equipment is recommended. 16. The fence that comes with the router table has a dust collector to which a wet/dry vac can be attached.
17. Check the function of the guard before each use. Remove all dust, chips, and any other foreign particles that can affect its function. 18. Never put your fingers under the overhead guard when the router is plugged into an electrical outlet or when the router bit is rotating. 19. Always feed the workpiece AGAINST the rotation of the cutter or router bit. 20. Router bits are extremely sharp; be extra careful when handling and using them. 21. Make sure that the router bits being used are sharp or have been properly resharpened. This will permit fast, efficient, and SAFE routing. 22. Some routers, when positioned in an upside down position (such as on a router table), will drop or fall out of the router base when the base clamp is loosened to adjust height or depth of cut. Therefore, it is extremely important to support the router from below when making these adjustments or whenever the base clamp is loosened.

Fence Clamping Knob 9/32" I.D. x 3/4" O.D. x 1/16" Thick Washer Back of Router Table Edge Eof Miter Bar Slot Router Table
Table Leg Back of Router Table

BOTTOM VIEW (RIGHT SIDE)

1/4-20 x 1-1/4" Long Round Head Square Neck Bolt Slot In Router Table
the bolt must fit in the slot in the table. Make sure to do this at the end of the fence (right end in the illustration), as shown in FIGURE 8a. 6. Place a 9/32"I.D. x 3/4"O.D. x 1/16" thick washer over the bolt, as shown in FIGURE 8a. 7. Thread a fence clamping knob (29L-659) onto the threads of the 1/4"-20 x 2" long round head square neck bolt. The fence clamping knob and the washer will be pressed against the top of the adjustable FIGURE 8c
Fence Clamping Knob 9/32" I.D. x 3/4" O.D. x 1/16" Thick Washer Adjustable Jointing Fence Left Facing
jointing fence, as shown in FIGURE 8c (Back View). 8. DO NOT TIGHTEN fence clamping knob at this time fence must be able to MOVE FREELY from front to back on the table. 9. Make sure that both the right facing and the left facing line-up. Refers to Steps 2 and 3 in the above section on how to align the facings. 10. SECURELY TIGHTEN the adjustable jointing fence clamping knob. 11. To align the router table fence, position the fence on top of the router table so that the distance from Edge E of the miter bar slot to the fence assembly is equal on both the left and the right ends of the fence assembly, as shown in FIGURE 9. Scales have been molded in the top of the table near the slots to make it easier to align the fence with the miter bar slot. The scales can be used as an aid in determining the depth and width of cut. Refer to the section: Adjusting Depth and Height of Cut. The scales do not appear in the illustrations in the printing of the owners manual. 12. TIGHTEN the fence clamping knobs MAKING SURE THAT THE FENCE ASSEMBLY DOES NOT MOVE. 13. Remove the fence assembly from the table by unthreading the fence clamping knobs from the bolts while holding the bolts in place from the underneath side of the table. 14. Remove the washers from the bolts and then remove the bolts from the table. 15. Store the fasteners in a convenient place so they can be used at a later time. Assemble the Overhead Guard to the Fence Assembly To make this task easier and for stability reasons, it is recommended that the fence be assembled to the router table, while doing this.

BACK VIEW (LEFT SIDE)

BOTTOM VIEW (LEFT SIDE)
1/4-20 x 2" Long Round Head Square Neck Bolt Slot In Router Table

FIGURE 10

Overhead Guard Router Table

FIGURE 11

#10-32 x 1/2" Long Truss Head Machine Screw Miter Bar Use This Hole
1/4" Pushnut Overhead Guard Pivot Pin 1/4" Pushnut
Protractor Head Back of Router Table
1. Assemble the overhead guard (29LCN-1129) to the fence assembly using two 1/4" pushnuts and the 1/4"O.D. x 1-11/16" long overhead guard pivot pin (29LCN-1121), as shown in FIGURE 10. a) Press one of the 1/4" pushnuts onto the end of the overhead guard pivot pin. (It will be necessary to tap the pushnut onto the overhead guard pivot pin with a hammer while supporting the other end of overhead guard pivot pin.) b) Position the overhead guard on the fence assembly so that the holes in the overhead guard line up with the through-hole in the fence assembly. MAKE SURE THE ORIENTATION OF THE OVERHEAD GUARD IS AS SHOWN IN FIGURE10. c) Insert the overhead guard pivot pin through the aligning holes. d) Press the other pushnut onto the other end of the overhead guard pivot pin in the same manner as in Step a. e) Move the overhead guard up and down a few times to ensure that it moves freely Once the overhead guard has been assembled to the fence assembly, DO NOT remove it for any reason. Its removal can cause an unsafe operating condition that can result in possible bodily injury. MITER GAUGE 1. Assemble the protractor head (29L-293) to the

FIGURE 12

Knob 13/64" I.D. x 9/16"O.D. x.040" Thick Washer

INSTALLATION

Protractor Head

Miter Bar

#10-24 x 3/4" Long Round Head Square Neck Bolt
miter bar (29LCN-1119), as shown in FIGURE 11, using a #10-32 x 1/2" long truss head machine screw. There are two round holes in the miter bar. Make sure the #10-32 x 1/2" long truss head machine screw enters the hole shown in FIGURE 11. 2. Tighten screw so that it touches miter bar but still provides a resistance to rotating the protractor head. The screw will resist turning when being threaded into the hole. The screw is cutting and forming its own thread in the protractor head. 3. Assemble the knob (31L-560), the 13/64" I.D. x 9/16" O.D. x.040" thick washer and the #10-24 x 3/4" long round head square neck bolt to the miter gauge, as shown in FIGURE 12.
MOUNTING ROUTER TO ADAPTER PLATE Remove the fence assembly from the router table before proceeding any further, if it is currently installed on there. Determination of Correct Template to Use: Five templates have been provided with this manual. They are used to help locate the appropriate place to drill and countersink holes in the adapter plate that

Four 5/16-18 x 7/8 Long Flat Countersunk Head Screws*** Three #10-24 x 3/4" Long Flat Countersunk Head Screws Three #10-32 x 1/2" Long Flat Countersunk Head Screws Three #10-32 x 1/2" Long Flat Countersunk Head Screws Three #10-32 x 1/2" Long Flat Countersunk Head Screws Three #10-32 x 3/8" Long Flat Countersunk Head Screws Three #10-32 x 3/8" Long Flat Countersunk Head Screws Three #10-32 x 3/8" Long Flat Countersunk Head Screws Three 1/4-20 x 1-1/4" Long Flat Countersunk Head Screws, Three 1/4-20 Hex Nuts and Three 1/4" Steel Washers Two M6 x 1 x 15MM Long Metric Flat Countersunk Head Screws
Two 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Two 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Two 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Three 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Three 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Three 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Three 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Three 5/16-18 x 5/8" Long Flat Countersunk Head Screws*** Three 5/16-18 x 5/8" Long Flat Countersunk Head Screws***
Three #8-32 x 3/4" Long Flat Countersunk Head Screws and Three #8-32 Hex Nuts Three #8-32 x 3/8" Long Flat Countersunk Head Screws Four M4 x.7 x 10MM Long Metric Flat Countersunk Head Screws Three M6 x 1 x 15MM Long Metric Flat Countersunk Head Screws * (If Screws with 5/16 threads are required, spacers must be used. If screws with 1/4 threads are required, 1/4" steel washers must be used.)

Assembly Type:

a) b) c) d) Base Base Base Base Plate Plate Plate Plate Removed; Screws Only Not Removed; Screws Only Not Removed; Screws and Nuts Removed; Screws and Nuts
* Determined by user per instruction manual. ** Fasteners are not supplied. Obtain these from
your local hardware/do-it-yourself retail store.
*** Spacers required. Supplied with this product.
PREPARING ADAPTER PLATES REQUIRING TEMPLATE TYPES A, B, C, AND D THE TEMPLATES CAN BE FOUND AT THE BACK OF THIS MANUAL. 1. Cut out your template along the outer edges so that it looks like the template shown in FIGURE 13. OPTIONAL: Cut out the inside of the template along the innermost circle.

Countersunk Hole Countersunk Hole

Countersunk Hole

FIGURE 17A
Top of screw to be flush with top of adapter plate Flat Countersunk Head Machine Screw Adapter Plate
The broken light circles, located between the inch and the half inch circles, are quarter inch circles, but are not otherwise identified with text. The smallest circle is also an alignment aid. Use it to align the template to the adapter plate. 1. Cut out your template along the outer edges so that looks like the template shown in FIGURE 18. OPTIONAL: Cut out the inside of the template along the innermost circle. FIGURE 18

Threaded Protrusions

IT IS EXTREMELY IMPORTANT THAT THE HEAD OF THE SCREW BE FLUSH WITH, OR BE SLIGHTLY BELOW, THE TOP OF THE ADAPTER PLATE OR ELSE THE HEAD OF THE SCREW CAN COME IN CONTACT WITH UNDERNEATH SIDE OF THE ROUTER TABLE WHEN IT IS ASSEMBLED TO THE ROUTER TABLE AS DESCRIBED IN THE SUBSEQUENT SECTION, ADAPTER PLATE TO THE ROUTER TABLE. THIS WILL RESULT IN THE ADAPTER PLATE NOT BEING SEATED PROPERLY AGAINST THE UNDERNEATH SIDE OF THE ROUTER TABLE. COUNTERSINKING TOO DEEPLY WILL CAUSE THE SCREW TO BOTTOM-OUT AGAINST THE ROUTER INSTEAD OF AGAINST THE ADAPTER PLATE-THE ROUTER WILL BE LOOSE ON THE ADAPTER PLATE.
2. Place the template on the same side of the adapter plate as the threaded protrusions are located, as shown in FIGURE 19. (The word UP is stamped on the opposite side of the adapter plate.) FIGURE 19
Template Threaded Protrusion (Facing Up)
THIS CAN RESULT IN AN UNSATISFACTORY OPERATING CONDITION AND POSSIBLY IN AN UNSAFE OPERATING CONDITION WHICH CAN RESULT IN POSSIBLE BODILY INJURY. PREPARING ADAPTER PLATES REQUIRING TEMPLATE TYPE E THE TEMPLATES CAN BE FOUND AT THE BACK OF THIS MANUAL. Template has concentric circles of various sizes printed on it. These are aids in aligning the router to the adapter plate. The bold circles are in inch size circles, with the sizes identified in large bold type. The light circles are in half inch size circles, with the sizes identified in small regular type.

Router Adapter Plate

3. Position the template on the adapter plate so that the edges of the template line up with the edges of the adapter plate, as shown in FIGURE 20. The hole in the center of the template should also line up with the hole in the adapter plate. USE CARE WHEN DOING THISTHE ROUTING ACCURACY WILL BE AFFECTED WHEN USING THE ROUTER TABLE IF THIS IS NOT DONE ACCURATELY. 4. Tape the template to the adapter plate using clear or masking tape.

FIGURE 20

Edge Of The Template Lines Up With The Edge Of The Adapter Plate

Router Adapter Plate Countersunk Hole Countersunk Hole Backup Board
PLATE-THE ROUTER WILL BE LOOSE ON THE ADAPTER PLATE. ASSEMBLY OF THE ROUTER TO THE ROUTER ADAPTER PLATE DETERMINATION OF SCREW LENGTHS FOR ADAPTER PLATES; TEMPLATE STYLES A, B, C, AND D, Use fasteners listed in CHART 1. FOR ADAPTER PLATES; STYLE E. Because of the large variety of routers with which the adapter plate can be used, the screws required, for assembling the router to the adapter plate, are not shown in CHART 1. Therefore, it becomes necessary for you to determine the lengths of the screws required. To Do This, Proceed as Follows: Remove one, and only one, of the screws holding the base plate to the router base. The screw will generally be one of the two types shown in FIGURE 26. (Although slotted screws are shown in the illustrations, the actual screws may be Phillips recessed.)

FIGURE 25A

For Routers Using Pan Head Machine Screws: 1. Measure the length of the screw, as shown in FIGURE 26. 2. Add 1/4 to this length. (For screws with 5/16 threads, add an additional 1/8, to provide for the thickness of the spacer.) 3. Obtain the required quantity of FLAT COUNTERSUNK HEAD MACHINE screws with this length, and the proper thread size, from your local hardware, or do-it-yourself store. Screws with a slotted or a Phillips recess maybe used. FIGURE 26
IT IS EXTREMELY IMPORTANT THAT THE HEAD OF THE SCREW BE FLUSH WITH, OR BE SLIGHTLY BELOW, THE TOP OF THE ADAPTER PLATE OR ELSE THE HEAD OF THE SCREW CAN COME IN CONTACT WITH UNDERNEATH SIDE OF THE ROUTER TABLE WHEN IT IS ASSEMBLED TO THE ROUTER TABLE AS DESCRIBED IN THE SUBSEQUENT SECTION, ADAPTER PLATE TO THE ROUTER TABLE. THIS WILL RESULT IN THE ADAPTER PLATE NOT BEING SEATED PROPERLY AGAINST THE UNDERNEATH SIDE OF THE ROUTER TABLE. COUNTERSINKING TOO DEEPLY WILL CAUSE THE SCREW TO BOTTOM-OUT AGAINST THE ROUTER INSTEAD OF AGAINST THE ADAPTER

Pan Head Machine Screw

Original Length
Original Length Plus 1/4"
Pan Head Machine Screw (Original Length)
Pan Head Machine Screw (Original Length Plus 1/4")
Flat Countersunk Head Machine Screw
Original length Plus 1/8"
Flat Countersunk Head Machine Screw (Original Length)

Flat Countersunk Head Machine Screw (Original length Plus 1/8")
For Routers Using Flat Countersunk Head Machine Screws: 1. Measure the length of the screw, as shown in FIGURE 26. 2. Add 1/4 to this length. (For screws with 5/16 threads, add an additional 1/8, to provide for the thickness of the spacer.) 3. Obtain the required quantity of FLAT COUNTERSUNK HEAD MACHINE screws with this length, and the proper thread size, from your local hardware, or do-it-yourself store. Screws with a slotted or a phillips recess maybe used.
4. Line up the holes in the adapter plate with the threaded holes in the router base, as shown in the figure. 5. Insert the screws obtained as a result of the Section, DETERMINATION OF SCREW LENGTHS, through the holes in the adapter plate , as shown in the FIGURE 28. FIGURE 28
Word "Up" Flat Countersunk Head Machine Screw (Typical) Router Adapter Plate
* For some routers, the threaded holes in the router may not be threaded through holes. In those situations the screw length established above may nor be exactly correct. (Refer to ASSEMBLY TYPES a and b.) Check the length of the screws before purchasing. * For some routers, the holes in the router may not be threaded. In addition to the screws, nuts will also be required to assemble the adapter plate to the router. ( Refer to ASSEMBLY TYPE c and d.) ASSEMBLY TYPE a (BASE PLATE REMOVED; SCREWS ONLY): 1. Place the router upside down on a flat surface as shown in FIGURE 27. For some routers, it will be necessary for the router to be supported. 2. Remove the base plate from the router, if this has not been already been done. 3. Place the adapter plate on the router base so that the threaded protrusions are facing DOWNWARD. THE ROUTER MUST BE ON THE SAME SIDE OF THE ADAPTER PLATE AS THE THREADED HOLES. THE WORD UP ON THE ADAPTER PLATE SHOULD BE VISIBLE. (REFER TO FIGURE 27.) FIGURE 27
Router Adapter Plate Word "Up" Router Base Threaded Protrusions (On Same Side As Router, Not Visible)

The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear or lug extending from the adapter must be connected to a permanent ground, such as a properly grounded outlet box. FIGURE A
Cover of Grounded Outlet Box

FIGURE B

Adapter

FIGURE C

Grounding Pin

Grounding Means

Do not permit fingers to touch terminals of the plug when installing or removing from the outlet. If not properly grounded, this power tool can present the potential hazard of electrical shock, which can possibly result in death, particularly when used in a damp location, in proximity to plumbing or out of doors. If an electrical shock occurs, there is always the potential of a secondary hazard, such as your hands contacting the router bit. Use the switch box only when properly assembled to the router table. Use only with a router which has also been properly installed on a properly assembled router table. SWITCH BOX OPERATION This section explains the operation and features of the switch box prior to plugging the power cord into an electrical outlet. The intent is to familiarize the user with the switch box operation without actually turning on the router. The switch box incorporates two positive safety features to prevent inadvertent switching on of the router and the unauthorized, and possibly hazardous, use by others. Inadvertent switching on of the router is prevented by the clear plastic switch box cover. The cover must be raised and the switch box manually toggled to the ON position to start the router. Also, the safety key can be removed to disable the switch box by locking the switch box in
the OFF position, thus preventing unauthorized and possible hazardous use. In an emergency, the switch box can be turned OFF by slapping or striking the switch box cover with the hand. To operate the switch box, proceed as follows: Because the switch box also functions as a circuit breaker, the ON position is labeled RESET on the switch box. For clarity this instruction uses ON in place of RESET. 1. Insert the safety key into switch box. See FIGURE 38. 2. To turn router ON, insert finger under switch box cover and toggle switch box to ON position. 3. To turn router to OFF, press switch box cover. NEVER leave router UNATTENDED until it has come to A COMPLETE STOP. 4. To lock switch box to OFF position, remove safety key from switch box. With the safety key removed from the switch box, the switch box cannot be toggled to the ON position. Before proceeding any further, make sure the switch on the router is in the OFF position and the switch box lever is in the OFF position. The switch box power cord can now be plugged into a wall outlet. FIGURE 38

FIGURE 39

Fence Facing Wing Nut Fence Facing Wing Nut Fence Facing Wing Nut Fence Facing Wing Nut

Travel

Fence Clamping Knob, (Knob M)
Adjustable Fence Clamping Knob, (Knob P)
Fence Clamping Knob, (Knob N)
Overhead Guard Not Shown For Reasons Of Clarity

FIGURE 40

Left Facing Router Table Fence Router Table Right Facing

Distance

Edge E Miter Gauge Miter Gauge Slot
after this has been done. Refer to the previous section, ALIGNING THE FENCE TO THE MITER BAR SLOT. 1. UNPLUG the router power cord from the switch box when making these adjustments. 2.Rotate the overhead guard upward in order to have full access to the router bit. 3. Select a board that is smooth, with edges square to each other and its surfaces. 4. Mark Lines A and B on the end of the board. Refer to FIGURE 41. Line A indicates the desired depth-of-cut. Line B indicates the height-of-cut. The outline between the lines, A and B and edges of the board represents the material to be cut away or removed. 5. Loosen both fence clamping knobs, knob M and knob N, to allow movement of the fence assembly. 6. Move the fence assembly forward or backward until the outermost cutting edge of the router bit is

FIGURE 41

Right Facing
the height-of-cut is similar to that described in the section, ADJUSTING DEPTH AND HEIGHT OF THE CUT. 1. TIGHTLY SECURE the fence assembly and the router as described above. 2. UNPLUG the router power cord from the switch box when making these adjustments. 3. The adjustable jointing fence can be moved to offset the material to be removed by the router bit during a single pass. 4. Loosen the adjustable fence clamping knob, knob P, and the clamping knob, knob N as shown in FIGURE 42. 5. The depth of material to be removed by the router bit can be determined by placing a piece of scrap wood against the fence facing and just touching the router bit. 6. Measure the distance from the edge of the wood against the fence facing to the edge of the router bit closest to the front of the router table. 7. Move the adjustable jointing fence forward the same distance as the amount of material to be removed by the router bit; Line A in FIGURE 41. For purposes of illustrating the method of set-up, FIGURE 42
Adjustable Fence Clamping Knob, (KnobP) Fence Clamping Knob, (KnobN) Left Facing Router Bit Router Table Fence Fence Clamping Knob, (KnobM)
LineB LineA Router Table Fence Router Table Left Facing Router Bit Board
aligned with line A. 7. SECURELY TIGHTEN both fence clamping knobs, knob M and knob N. 8. Raise and lower the router until the top of the router bit cutting edge lines-up with Line B. (Refer to your Router Owners Manual for how to make this adjustment properly.) 9. After making this adjustment, make sure that: a) The router is SECURELY TIGHTENED in the router base. b) The router bit SECURELY TIGHTENED in the router chuck. c) The router base is SECURELY TIGHTENED to the router table top. 10. Remove the board from the fence and LOWER THE OVERHEAD GUARD DOWN TO THE OPERATING POSITION.

DO NOT operate the router if any part of the router bit contacts the overhead or the right and left fence facing.
A piece of scrap wood should be substituted for the actual workpiece, when adjustments are being made. ROUTING USING THE FENCE Full Edge Cutting: For maximum strength and accuracy, the boards to be joined together should be smooth and square. The edges should be square with the workpiece surfaces. The edges can be squared on the router table by using a straight faced router bit. (The following describes a method for doing this.) The adjustable jointing fence provides a continuous support for the workpiece as it is fed beyond the router bit. The adjustable jointing fence compensates for the gap created after the material has been cut away by the router bit. The method used to adjust the depth-of-cut and

Scrap Wood (Workpiece)

the height-of-cut, Line B, in FIGURE 41, is equal to thickness of the workpiece, for the example described here. 8. SECURELY TIGHTEN the adjustable fence clam pin knob, knob P, and the clamping knob, knob N. 9. LOWER THE OVERHEAD GUARD to the operating position. (The overhead guard not shown in FIGURE 42 for reasons of clarity.) 10. PLUG the router power cord into the switch box. MAKE SURE THE SWITCH BOX AND THE ROUTER SWITCH ARE IN THE OFF POSITION WHEN DOING THIS. Feed the workpiece in the
direction shown by the arrow in FIGURE 42, (against the rotation of the router bit). 11. Check the adjustments by turning the router ON, using the switch box, and feeding a piece of scrap wood a few inches beyond the router bit. 12. Stop and turn the router OFF, using the switch box. 13. Adjust the depth-of-cut as needed. 14. SECURELY TIGHTEN the adjustable fence clamping knob, knob P, and the fence clamping knob, knob N. 15. Repeat the test cut on the scrap of wood with THE OVERHEAD GUARD DOWN. 16. The router table is now ready for cutting the workpieces. For the best results, when jointing, which is the procedure described above, (the heightof-cut, Line B, in FIGURE 41, is equal to thickness of the workpiece), take very shallow cuts, of 1/32". Edge Cutting With Non-Piloted Router Bits: 1. Position the adjustable jointing fence so that the left fence facing lines-up with the right facing, as described in the section, ADJUSTING THE FENCE FACING. 2. SECURELY TIGHTEN the adjustable fence clamping knob, knob P, and the fence clamping knob, knob N on the adjustable jointing fence. See FIGURE 43. 3. Adjust the depth-of-cut and the height-of-cut as described in the Section, ADJUSTING HEIGHT AND FIGURE 43
ROUTER SWITCH ARE IN THE OFF POSITION WHEN DOING THIS. 7. LOWER THE OVERHEAD GUARD to the operating position. (The overhead guard is not shown in FIGURE 43 for reasons of clarity.) 8. Test cut a piece of scrap wood to make sure that all adjustments are satisfactory. Feed the workpiece in the direction shown by the arrow in FIGURE 43, (against the rotation of the router bit). 9. The router table is now ready for cutting the workpieces. Edge Cutting With Piloted Router Bits: 1. Position the adjustable jointing fence so that the left fence facing lines-up with the right facing, as described in the section, ADJUSTING THE FENCE FACING. MAKE SURE ROUTER POWER CORD IS UNPLUGGED WHEN MAKING ADJUSTMENTS. 2. SECURELY TIGHTEN the adjustable fence clamping knob, knob P, and the fence clamping knob, knob N on the adjustable jointing fence. See FIGURE 44. 3. Move the router table fence back only enough so as to permit the pilot on the router bit to control depth-of-cut. FIGURE 44

Right Facing Scrap Wood (Workpiece)
DEPTH OF CUT. 4. MAKE SURE ROUTER POWER CORD IS UNPLUGGED WHEN MAKING ADJUSTMENTS. 5. SECURELY TIGHTEN both fence clamping knobs, knob M, and knob N, to lock the fence assembly on the table. 6. PLUG the router power cord into the switch box. MAKE SURE THE SWITCH BOX AND THE
4. Adjust the height-of-cut as described in the section, ADJUSTING HEIGHT AND DEPTH OF CUT. 5. SECURELY TIGHTEN all clamping knobs. 6. PLUG the router power cord into the switch box. MAKE SURE THE SWITCH BOX AND THE ROUTER SWITCH ARE IN THE OFF POSITION WHEN DOING THIS. 7. LOWER THE OVERHEAD GUARD to the operating position. (The overhead guard is not shown in FIGURE 44 for reasons of clarity.) 8. Test cut a piece of scrap wood to make sure that all adjustments are satisfactory.
FIGURE 46 Feed the workpiece in the direction shown by the arrow in FIGURE 44, (against the rotation of the router bit.) 9. The router table is now ready for cutting the workpieces. Grooving, Fluting, and Veining: For maximum accuracy, one edge of the workpiece (edge contacting the fence facing) must be square and straight. 1. Position the adjustable jointing fence so that the left fence facing lines-up with the right facing, as described in the section, ADJUSTING THE FENCE FACING. MAKE SURE ROUTER POWER CORD IS UNPLUGGED WHEN MAKING ADJUSTMENTS. 2. Position the fence assembly behind the router bit at desired location-of-cut (distance of the cut from the edge of the workpiece) as shown in FIGURE 45. 3. LOWER THE OVERHEAD GUARD to the operating position as shown in the Figure. FIGURE 45, VIEW FROM LEFT SIDE OF ROUTER TABLE
Front of Fence Previously Made Cut Guard Router Bit Top of Router Table Workpiece

Depth of Cut

Adjustable Fence Clamping Knob, (KnobP) Fence Clamping Knob, (KnobN) Left Facing

Router Bit

Fence Clamping Knob, (KnobM) Right Facing
When routing deep cuts (controlled by the router bit height) in a workpiece, remove a small amount of wood at a time to prevent the router from overloading. Repeat the operation with several gradually deeper cuts until the desired depth is attained. ROUTING USING THE MITER GAUGE AND THE

Previously Made Cut

4. SECURELY TIGHTEN both fence clamping knobs, knob M and knob N, to lock the fence assembly on the table. 5. Make the cut by sliding the straight edge of the workpiece against the fence facing, as shown in FIGURE 46. Feed the workpiece in the direction shown by the arrow in FIGURE 46, (against the rotation of the router bit). 6. Test cut a piece of scrap wood to make sure that all adjustments are satisfactory. 7. For each additional cut, move the fence assembly the required amount. 8. SECURELY TIGHTEN both fence clamping knobs, knob M and knob N, to lock the fence assembly on the table. 27

FENCE End Cutting: Your miter gauge will serve as a handy aid when extra support is needed for routing small workpieces or the ends of long workpieces. See FIGURE 47. (Overhead guard not shown for reasons of clarity.)

FIGURE 47

Miter Gauge
For ALL routing operations requiring use of miter gauge along with the fence assembly, be sure to align fence assembly with miter bar slot before making any cuts. Refer to the section, FENCE, on Page 9. Miters can be cut by loosening the protractor head knob, turning the protractor head up to 60 in either direction and retightening the protractor head knob.
Overhead guard not shown for reasons of clarity.
The OVERHEAD GUARD MUST BE DOWN in the OPERATING POSITION when using the miter gauge. Always HOLD the workpiece FIRMLY and SECURELY AGAINST the miter gauge, the router table and the fence assembly when making this cut. Make sure that NEITHER YOUR FINGERS, HANDS, NOR ANY OTHER PART OF YOUR BODY is in line with the router bit when using the miter gauge, or serious bodily injury can occur.

PARTS LIST

PARTS LIST FOR VERMONT AMERICAN INDUSTRIAL ROUTER TABLE KEY 9 9A 12 12A PART NO. 29LCN-1116 29LCN-755-1 29LCN-1120 29LCN-1124-1 29LCN-1124-2 29LCN-1124-3 29LCN-990-1 29LCN-1123 29LCN-1019 29LCN-1018 29LCN-1122 29LCN-1136 45A-401 29LCN-1161 29LCN-1128 29LCN-1125 29LCN-1127 29LCN-1126 29L-659 29LCN-1129 29LCN-1121 29LCN-1119 29L-293 31L-560 DESCRIPTION Router Table Assembly Consists of: Industrial Router Table Router Table Leg Starting Pin ( 5/16" Pilot) Table Top Insert ( 1-1/4") Table Top Insert ( 1-7/8") Table Top Insert ( 2-1/8") Side Extension Extension Brace Switch Box Assembly Switch Box Safety Key (Repair Part Only) Router Adapter Plate (Refer to Page 12) Router Adapter Plate Templates (Printed in the Instruction Manual) VA Router Table Warning Label (Assembly By VA) Spacer Fence Assembly Consists of: Router Table Fence Adjustable Jointing Fence Right Fence Facing Left Fence Facing Fence and Adjustable Jointing Fence Clamping Knob Overhead Guard Overhead Guard Pivot Pin Miter Gauge Consists of: Miter Bar Protractor Head Knob 4 MODEL NO. 23463 QTY

KEY 35 ---

PART NO. 29A-1113 29A-252-15 29GD-321 29A-306-37 29A-306-41 29LD-841-15 29A-970-5 29A-310-20 29A-310-11 29A-310-28 29A-310-27 29A-310-29 29A-253-3 49LCN-63E