Hydraulic Swing Gate Operator

UL325 Compliant

FAAC International Inc. Headquarter & East Coast Operations 5151 Sunbeam Road Suites 9-11 Jacksonville, FL 32257 Tel. 3222 www.faacusa.com
FAAC International Inc. West Coast Operations 357 South Acacia Avenue Unit 357 Fullerton, CA 92831 Tel. 8278

CONTENTS

IMPORTANT SAFETY INFORMATION Important Safety Instructions Important Installation Instructions General Safety Precautions 8/ *DWH 2SHUDWRU &ODVVLFDWLRQV Installing the Warning Signs 1. TECHNICAL SPECIFICATIONS Dimensions 2. WIRING 3. INSTALLING THE MODEL 400 3.1. Preliminary Checks 3.2. Installation Dimensions 3.3 General Rules for Determining Installation Dimensions 3.4. Installing the Operator 4. START-UP Anti-Crushing System Adjustments 5. FINAL OPERATIONS 6. SYSTEM TEST 7. MANUAL OPERATION 8. RESTORING NORMAL OPERATING MODE 9. SPECIAL APPLICATIONS FOR SWING LEAF GATES Opening Outward, with Operator Installed Inside 10. POSITIVE STOP ACCESSORY 11. MAINTENANCE AND REPAIRS 12. EXPLODED VIEWS 400 CBAC Cylinder Locking Cap Rear Flange 13. 455 D CONTROL BOARD 13.D Control Board Warnings 7HFKQLFDO 6SHFLFDWLRQV 13.3 Electric Connections 13.4. 455 D Layout and Components 13.5 Programming 13.6 Start-Up 13.7 System Test 14. OPERATING MODES DETAILED DESCRIPTION 15. PREWIRED ENCLOSURE DIAGRAM 28
FA A C M O D E L 0 H y draulic Swing Gat e Op erat o r
16. POWER AND ACCESSORIES CONNECTIONS AC Power Wiring Guidelines AC Power Connection Magnetic Lock Connection 17. TROUBLESHOOTING LIMITED WARRANTY
Read this instruction manual before you begin installing the product. = Information regarding personal safety and proper maintanence of the product. = Information regarding the products characteristics or operation.
FAAC Model 400 - Rev: 01 - October 2010
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING: TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: READ AND FOLLOW ALL INSTRUCTIONS. Never let children operate or play with the gate controls. Keep remote controls away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates a non-contact sensor. If necessary, adjust the force or the limit of travel and then retest the gate operator. Failure to properly adjust and retest the gate operator can increase the risk of injury or death. Use the manual release mechanism only when the gate is not moving. KEEP GATE PROPERLY MAINTAINED. Have D TXDOLHG VHUYLFH SHUVRQ PDNH UHSDLUV WR JDWH hardware. The entrance is for vehicles only. Pedestrians must use a separate entrance. SAVE THESE INSTRUCTIONS. 5. 4.
Important Installation Instructions
1. Install the gate operator only when the following conditions have been met: The operator is appropriate for the type and usage class of the gate. All openings of a horizontal slide gate have been guarded or screened from the bottom of the gate to a minimum of 4 feet (1.25 m) above the ground to prevent a 2.25 inch (55 mm) diameter sphere from passing through openings anywhere in the gate or through that portion of the adjacent fence that the gate covers when in the open position. All exposed pinch points are eliminated or guarded. Guarding is supplied for exposed rollers. The operator is intended for installation on gates used by vehicles only. Pedestrians must be provided with a separate access opening. To reduce the risk of entrapment when opening and closing, the gate must be installed in a location that allows adequate clearance between the gate and adjacent structures. Swinging gates shall not open outward into public access areas. Before installing the gate operator, ensure that the gate has been properly installed and that it swings freely in both directions. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate. User controls must be installed at least 6 feet (1.83 m) away from any moving part of the gate and located where the user is prevented from reaching over, under, around or through the gate to operate the controls. Controls located outdoors or those that are easily accessible shall have security features to prevent unauthorized use. The Stop and/or Reset buttons must be located within line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. All warning signs and placards must be installed and easily seen within visible proximity of the gate. A minimum of one warning sign shall be installed on each side of the gate. For gate operators that utilize a non-contact sensor (photo beam or the like): See instructions on the placement of non-contact sensors for each type of application. Exercise care to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving. Locate one or more non-contact sensors where the risk of entrapment or obstruction exists, such as at the reachable perimeter of a moving gate or barrier. Use only FAAC Photobeam photoelectric eyes to comply with UL325. For gate operators that utilize a contact sensor (edge sensor or similar):

Important Installation Instructions (continued) Locate one or more contact sensors where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate. Locate one or more contact sensors at the bottom edge of a vertical barrier (arm). Locate one or more contact sensors at the pinch point of a vehicular vertical pivot gate. Locate hard-wired contact sensors and wiring so that communication between sensor and gate operator is not subjected to mechanical damage. Locate wireless contact sensors, such as those that transmit radio frequency (RF) signals, where the transmission of signals are not obstructed or impeded by building structures, natural landscaping or similar hindrances. Wireless contact sensors shall function under their intended end-use conditions. Use only FAAC MSE MO, CN60 or M60 edge sensors.
General Safety Precautions
Gate Construction Vehicular gates should be constructed and installed in DFFRUGDQFH ZLWK $670 ) 6WDQGDUG 6SHFLFDWLRQ for Automated Vehicular Gate Construction. For more information, contact ASTM at: www.astm.org Installation If you have any questions or concerns regarding the safety of the gate operating system, do not install the operator and consult the manufacturer. The condition of the gate structure itself directly affects the reliability and safety of the gate operator. 2QO\ TXDOLHG SHUVRQQHO VKRXOG LQVWDOO WKLV HTXLSPHQW Failure to meet this requirement could cause severe injury and/or death, for which the manufacturer cannot be held responsible. The installer must provide a main power switch that meets all applicable safety regulations. It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure. Install devices such as reversing edges and photo beams to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and application. Before applying electrical power, ensure that voltage requirements of the equipment correspond to the supply voltage. Refer to the label on your gate operator system.
Usage Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for damage caused by improper, erroneous or unreasonable use. If a gate system component malfunctions, disconnect the main power before attempting to repair it. Do not impede the movement of the gate, you may injure yourself or damage the gate system as a result. This equipment may reach high thermal temperatures during normal operation, therefore use caution when touching the external housing of the gate operator. Use the manual release mechanism according to the procedures presented in this manual. Before performing any cleaning or maintenance operations, disconnect power to the equipment. All cleaning, maintenance or repair work must performed E\ TXDOLHG SHUVRQQHO

8/ *DWH 2SHUDWRU &ODVVLFDWLRQV
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area. COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing XQLWV YH RU PRUH VLQJOH IDPLO\ XQLWV KRWHOV SDUNLQJ JDUDJHV UHWDLO VWRUHV RU RWKHU EXLOGLQJV WKDW VHUYLFH WKH JHQHUDO public. INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public, and in which unauthorized access is prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it. Permanently install one warning sign on each side RI WKH JDWH VR WKH\ DUH IXOO\ YLVLEOH WR WUDIF DQG pedestrians. Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign.

MODEL 400 OPERATOR

These instructions apply to the following models: 400 CBC, 400 CBAC, 400 SB, 400 SBS, 400 CBACR, 400 CBAC EG, 400 SB EG.
The FAAC Model 400 Swing Gate Operator consists of an electric pump and a hydraulic piston which transmits drive to the gate leaf. Models with hydraulic locking do not require the installation of electric locks, as they provide mechanical locking of the leaf when the motor is not operating. Models without hydraulic locking require the installation of electric locks to ensure that the leaf is mechanically locked. FAAC 400 Operators were designed and built to automate swing leaf gates. Do not use for any other purpose.

Dimensions

Figure 2
1. TECHNICAL SPECIFICATIONS
OVERALL DIMENSIONS DISTANCE BETWEEN ATTACHMENTS EFFECTIVE STROKE

OPERATOR TYPE

STANDARD EG

40 1/1/1/4

50 1/1/4 15

2. WIRING

Figure 3

Figure 1

15 AW G WG AW G
7DEOH 2SHUDWRU 7HFKQLFDO 6SHFLFDWLRQV
MODEL Max Traction / Thrust Force: (daN) Effective Rod Stroke: (inches) Linear Rod Speed: (inches/sec) Operator Weight: (lbs) Use Frequency: (cycles/hour) Pump Flow-Rate: (liters/min) Hydraulic Locking:

(*) Rod effective stroke (**) maximum dimension
Table B: Recommended Dimensions for EG Operators Opening Angle a b c(*) d(**) s 7/3/1/1/1/3/5 7/3/1/8 3/4 3/4 3/4 - in inches
c = In order to prevent the rod from reaching its stop point internally when opening and closing, the effective rod stroke is shorter than the maximum stroke.

2.) 3.) 4.)

Secure the operator to the rear attachment with the supplied screws (Fig. 6). Screw, halfway down, the front attachment onto the rod (Fig. 8, Ref.1). Tighten with the supplied nut. Release the operator (see Section 7).

Figure 8

Figure 6
Temporarily release the operator from the bracket and then permanently weld the bracket to the leaf. Prevent welding slag from damaging the rod. (Fig.10). If welding is not feasible, secure the front and rear attachment plates with screws. Grease all securing pins of the attachments. 3UHSDUH WKH SURWHFWLYH KRXVLQJ DQG W LW RQ WKH RSHUDWRU as shown in Fig. 11. Fit the electric cable strain relief (Fig. 12, Ref. 3). Re-lock the operator and make electrical connections to the electronic control unit following the instructions in Chapter 13.

Figure 7

Figure 9

1/4 Inch

5.) 6.) 7.) 8.)
Fully extend the rod out to its stopping point, then push it back approximately 1/4 inch (Fig. 7). Relock the operator (see Section 8). Fit the front bracket onto the rod (Fig. 8, Ref. 2) Close the gate leaf and, while keeping the operator perfectly horizontal, identify and mark the location of the front bracket on the leaf (Fig. 9). Temporarily fasten the front bracket to the leaf with two weld spots (protect rod from welding slag). If the gate structure does not permit the bracket WR EH UPO\ IDVWHQHG PRGLI\ WKH VWUXFWXUH WR create a solid support base. Figure 10
Release the operator and manually check that the gate can freely and completely open. Ensure that it stops via the travel limit mechanical stops and that leaf movement is good and frictionless.

Figure 11

Figure 13

4. START-UP

Connect the power cable to the operator and fasten the screws (Figure 14A).
Anti-Crushing System Adjustments
The Model 400 has an anti-crushing safety device which limits the operators force when an obstacle is encountered while the gate is moving. To adjust the intervention threshold of the anti-crushing system, temporarily open the release cover. /LIW WKH SURWHFWLYH FDS )LJ 5HI DQG LQVHUW WKH VXSSOLHG key (Fig. 13, Ref. 2). 7XUQ WKH NH\ FORFNZLVH WR RSHQ WKH FRYHU /LIW WKH FRYHU )LJ 5HPRYH WKH VFUHZ )LJ 5HI ZKLFK VHFXUHV WKH NQRE and then remove the knob (Fig. 14, Ref. 4). /RFDWH WKH IRUFH DGMXVWPHQW VFUHZV %\3DVV RQ WKH RSHUDWRU (Fig. 14, Ref. 5 and 6). 23(1 SUHVVXUH VFUHZ JUHHQ ZRUGLQJ JDWH RSHQLQJ direction. &/26( SUHVVXUH VFUHZ UHG ZRUGLQJ JDWH FORVLQJ direction.

Figure 14

7R UHGXFH WRUTXH WXUQ VFUHZV FRXQWHUFORFNZLVH 7R LQFUHDVH WRUTXH WXUQ VFUHZV FORFNZLVH :KHQ \RX KDYH QLVKHG PDNLQJ DGMXVWPHQWV UHSRVLWLRQ WKH knob (Fig. 14, Ref. 4) and tighten the screw (Fig. 14, Ref. 3). &ORVH WKH FRYHU DQG ORFN LW E\ WXUQLQJ WKH NH\ FRXQWHU clockwise.

7KH DFFHVVRU\ LV PRXQWHG RQ WKH IURQW DQJH RI WKH operator using the supplied bolts.
Its possible to limit the rods travel and create two solid mechanical stop positions.
For additional details please refer to the instructions included with the positive stop accessory.
11. MAINTENANCE AND REPAIRS
Figure 18 Run a functional check of the system at least twice a year. 3D\ VSHFLDO DWWHQWLRQ WR WKH HIFLHQF\ RI VDIHW\ DQG UHOHDVH devices (Including the thrust force of the operator), and the perfect operation of the gate hinges.
Checking Oil Level: Periodically check the oil level inside the tank. Cut power to the system. 3RVLWLRQ WKH RSHUDWRU YHUWLFDOO\ ZLWK WKH UHDU DQJH KLJK XS 5HPRYH WKH RLO OO SOXJ Insert a screwdriver until it comes in contact with the electric motor as shown in Fig. 18. Remove the screwdriver and check oil level as shown in Fig. 18. USE ONLY FAAC HP FLUID OIL
Periodically check for correct adjustment of the anti-crushing safety device and the effectiveness of the release system to allow manual operation. Safety devices installed on the system must be checked every 6 months. For repairs, contact FAACs authorized repair centers.

12. EXPLODED VIEWS

400 CBAC

POS. 14 15* 20 21

P/N 701829 7110015
DESCRIPTION GALVANIZED NUT (8 MM) REAR MOUNTING BRACKET REAR MOUNTING PLATE SHORT PIN DIE-CAST REAR FORK SELF-LOCKING NUT GASKET DIAMETER 80 KIT LOCKING CAP M4X10 SELF TAPPING SCREW VIBRATION DAMPENER 4X45 BOLT LOCK WASHER (4 MM) HEX NUT (4 MM) MOTOR 220V 4P. VIBRATION DAMPENER 400 OPERATOR TANK VENT SCREW LABEL LONG PIN TORX M5X20 INOX SCREW OIL PLUG

POS. 43 44** 45

P/N 3900985 2167+ 7228015+
DESCRIPTION VENT SCREW 4X6 SOFT COPPER WASHER CAST-IRON PUMP LT.1 PIN 4x28 m6 GASKET OR 4.48X1.78 OPERATOR FRONT WASHER HEX. NUT SWIVEL JOINT SQUARE FRONT MOUNTING BRACKET LOCK WASHER 4.3X9 PLUG FOR COVER TIE ROD FOR COVER END CAP FOR COVER PROTECTIVE COVER SKINPACK 400 SEAL KIT 400 FAAC HP OIL LT.1 ) &$3$&,725 SWING GATE OPERATOR ALUMINIUM FORK KIT
* P/N for 115V Motor: 77000423 ** P/N for 115V Motor Capacitors: 2705

Cylinder

POS. 13 14

P/N 4350105 4994625

DESCRIPTION RETAINING RING NUT GASKET O-RING 10.82X1.78 INLET VALVE WITH SPRING RETAINER LOCK VALVE IN ZAMACK VALVE BODY TIE ROD CYLINDER STAR WASHER GASKET O-RING 7.66X1.78 SHUTTLE PISTON WITH O-RING CYLINDER SEAL (PISTON) PISTON ASSEMBLY FRONT FLANGE

POS. 27 28

P/N 4180415 4404095
DESCRIPTION TORX M5X20 INOX SCREW FRONT FLANGE BUSHING GASKET O-RING 40.95X2.62 D-RING GUIDE RING RETRACT TUBE BY-PASS ASSEMBLY BY-PASS ASSEMBLY BY-PASS ASSEMBLY GASKET O-RING 5.28X1.78 SPACER MANUAL RELEASE KIT BY PASS ASSEMBLY BIDIRECTIONAL INLET VALVE

Locking Cap

POS. 09

P/N 7275275

DESCRIPTION SCREW 4X8 STAINLESS STEEL RELEASE KNOB TORX 4X10 STAINLESS STEEL TOP COVER LOCK LEVER 21x2 O-RING TOP COVER KEY CAP FOR LOCK

POS. 18

P/N 4185045
DESCRIPTION O-RING 33.05X1.78 BASE SUPPORT FOR RELEASE O-RING 41X1.78 BY-PASS EXTENSIONS ACTIVATION EXTENSIONS O-RING 4X2.5 KIT BY-PASS EXTENSIONS KIT RELEASE LOCKING CAP ASSEMBLY

Rear Flange

POS. 05

P/N 7110015

DESCRIPTION BACK FLANGE WIRING HARNESS MOULDED CABLE KIT 21X2 O-RING PLUG

POS. 08 09

P/N 701466 7090725
DESCRIPTION STRAIN RELIEF SCREW 3X12 SCREW M3X8 O-RING 14X1.5

13. 455 D CONTROL BOARD

13.D Control Board Warnings
Important: Before attempting any work on the control board (connections, maintenance), always turn off power. Please refer to Chapter 16 for AC power wiring guidelines
13.4. 455 D Layout and Components
FSWOP OP_A STOP OP_B FSWCL

FCA1 FCC1 FCC2

7HFKQLFDO 6SHFLFDWLRQV
Power Supply 115 V~ 10% or 230 V~ +6% -10% 50/60 Hz Absorbed Power Motor Max. Load Accessories Max. Load Electric Lock Max. Load Protection Fuses 10 W 800 W 0,5 A 15 VA -4F to +131F 2 (see Fig. A) J3 J3

PE N L

J5 J6 J5 J4

OP COM M1

FCA2 FCC2

OP COM M2

A B OPEN STP CL OP FSW + + +24V

LOCK -TX FSW W.L.

Figure A
Ambient Operating Temperature Range
Function Logics: Semi-automatic / Automatic / Safety Devices / Stepped Semi-automatic / Stepped Automatic / Stepped Safety Devices / Semi-automatic B / Dead-man C Opening/Closing Time Pause Time Closing Leaf Delay Opening Leaf Delay Thrust Force: Programmable (from 0 to 120 s) Programmable (from 0 to 4 min.) Programmable (from 0 to 4 min.) 2 s (can be excluded)
DL SIGNALLING AND PROGRAMMING DISPLAY J1 LOW VOLTAGE TERMINAL BLOCK J2 CONNECTOR FOR RP RECEIVER J3 AC POWER SUPPLY TERMINAL BLOCK J4 MOTORS AND FLASHING LAMP CONNECTION TERMINAL BLOCK J5 INDICATOR-LIGHT AND ELECTRIC LOCK TERMINAL BLOCK J6 LIMIT-SWITCH AND GATECODER TERMINAL BLOCK F1 MOTORS AND TRANSFORMER PRIMARY WINDING FUSE (F 5A - 230V) (F 10A - 115V) F2 LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA) F + F PROGRAMMING PUSH-BUTTON PROGRAMMING PUSH-BUTTON + PROGRAMMING PUSH-BUTTON

Adjustable on 50 levels for each motor
Terminal Board Inputs: Open / Open Free Leaf / Stop / Limit-switch Opening Safety Devices / Closing Safety Devices / Power Supply + Earth. Terminal Board Outputs: Flashing Lamp / Motors / 24 VDC Accessories Power Supply / 24 VDC Indicator-Light / Fail Safe / 12 VAC Electric Lock Power Supply Programmable Functions: Logic / Pause Time / Thrust Force / Torque at Initial Thrust / Opening and Closing Leaf Delay / Reversing Stroke / Over-Pushing Stroke / Indicator-Light / Pre-Flashing / Electric Lock / Fail Safe / Safety Devices Logic / Assistance Request / Detection Time of Obstacle or Contact Point Learning Function: Simple or complete work time learning, with or without Limit-switch and/or Gatecoder.
13.3 Electric Connections
VAC MAX. 60W 230 VAC 50 Hz or 115 VAC 60 Hz

24 V DC 3W

OPEN A OPEN B STOP
For connection of the photocells and safety devices, see Section 13.4.1.

12 V AC

LIMIT-SWITCH OR GATECODER
NB: Capacitors are supplied with the operator.

Figure B

13.4.1 Connection of Photocells and Safety Devices Before connecting the photocells (or other devices), it is advisable to select the type of operation according to the movement area they have to protect (see Fig.C): Opening Safety Devices: They operate only during the gate opening movement and, therefore, are suitable for protecting the area between the RSHQLQJ OHDYHV DQG [HG REVWDFOHV ZDOOV HWF DJDLQVW WKH risk of impact and crushing.
NOTE: All safety devices must be connected using NORMALLY CLOSED outputs.

Closing Safety Devices:

They operate only during the gate closing movement and, therefore, they are suitable for protecting the closing area against the risk of impact.
Opening/Closing Safety Devices:
They operate during the gate opening and closing movements and, therefore, they are suitable for the opening and closing areas against the risk of impact. FAAC recommends use of the lay-out in Fig. D (in the HYHQW RI [HG REVWDFOHV DW RSHQLQJ RU LQ )LJ ( QR [HG obstacles).
N.B. If two or more devices have the same function (opening or closing), they should be connected to each other in series (see Fig. L).
Opening/Closing Safety Devices
Connection of ONE Pair of Closing Photocells and ONE Pair of Opening/Closing Photocells (Recommended Layout)
B A OPEN STP CL OP FSW + + +24V LOCK -TX FSW W.L.

Figure C

Closing Safety Devices

Opening Safety Devices

- 1 + 2

-TX FSW

Connection of ONE Pair of Closing Photocells, ONE Pair of Opening Photocells and ONE Pair of Opening/Closing Photocells (Recommended Layout)

RP 1418 RP 433 RC

CL FSW - Closing Safety Devices Contact (N.C.):
The purpose of the closing safety devices is to protect the leaf movement area during closing. During closing, in the E-A-S-EP-AP-SP logics, the safety devices reverse the movement of the gate leaves, or stop and reverse the movement when they are released (see Advanced Programming in Section 13.5.2). During the closing cycle in logics B and C, they interrupt movement. They never operate during the opening cycle. If the closing safety devices operate when the gate is open, they prevent the leaf closing movement. NB: If no closing safety devices are connected, jumper connect terminals CL and -TX FSW (Fig. G).
OP FSW - Opening safety devices contact (N.C.):
The purpose of the opening safety devices is to protect the leaf movement area during opening. During opening, in the E-A-S-EP-AP-SP logics, the safety devices reverse the movement of the gate leaves. During the opening cycle in logics B and C, they interrupt movement. They never operate during the closing cycle. If the opening safety devices operate when the gate is closed, they prevent the leaf opening movement. NB: If no opening safety devices are connected, jumper connect inputs OP and -TX FSW (Fig. G). - Negative for power supply to accessories + - 24 VDC - Positive for power supply to accessories Important: Accessories max. load is 500 mA. To calculate current draw, refer to the instructions for individual accessories. -TX FSW - Negative for power supply to photocell transmitters. If you use this terminal for connecting the negative for supplying power to the photocell transmitters, you may, if necessary, also use the FAIL SAFE function (see Advanced Programming in Section 13.5.2). If this function is enabled, the equipment checks operation of the photocells before each opening or closing cycle.
13.4.5 Terminal Block J5 - Indicator-Light and Electric Lock
W.L. - Power supply to indicator-light Connect a 24 VDC - 3 W max. indicator-light, if necessary, between this terminal and the +24V supply. To avoid compromising correct operation of the system, do not exceed the indicated power. LOCK - Power supply to electric lock If necessary, connect a 12 VAC electric strike lock between this terminal and the +24V power supply. Please refer to Chapter 16 for Magnetic Lock connection. FA A C M O D E L 0 H y draulic Swing Gat e Op erat o r
13.4.7 Terminal Block J6 - Limit-Switch or Gatecoder These inputs are designed for connection of opening and closing limit-switches or Gatecoders The 400 operator cannot use limit switches but only Gatecoders. They are used to detect the leafs angular position and to thus obtain deceleration and stop positions more accurately than using the operating timing. Please refer to Figure S for wiring information. If the Gatecoders are not used the J6 inputs can be left unconnected. Figure S

13.5 Programming

To program the 455D C Control Board, you have to access O PROGRAMMING mode. Programming is split into two parts: BASIC and ADVANCED.

13.5.1 Basic Programming

To access BASIC PROGRAMMING, press key F: Press and hold F WKH XQLW ZLOO GLVSOD\ WKH QDPH RI WKH UVW IXQFtion / parameter. When you release the key, the unit will display the parameters current value. 9DOXH FDQ EH PRGLHG ZLWK NH\V + and -. Press and hold F again, the unit will display the name of the next function / parameter. When you reach the last function, press F to exit the program, the display resumes monitoring input status.
The following table displays the sequence of functions accessible in BASIC PROGRAMMING:

BASIC PROGRAMMING

Display Function

Default

OPERATING LOGICS (see tab. 3/a - h):
RED BLACK RED WHITE BLACK WHITE
= Semi-automatic = Automatic = Safety Automatic = Stepped Semi-automatic = Stepped Automatic = Safety Stepped Automatic = B Semi-automatic = Dead-man PAUSE TIME:
This has effect only when automatic logic is selected. Adjustable from increments. Subsequently, display changes to minutes and tenths of seconds (separated by a decimal point), time to secs. in one-second

13.4.8 Operating Logics

This is a brief description of the main operating logics of the system. For a complete description please refer to Table 3 A (automatic): The gate opens on command and automatically closes after a pause phase. A second command while opening is ignored; a second command during the pause phase interrupts the pause time; a second command during closing reopens the gate. A maintained open command will hold the gate open. S (security): The security mode is like A logic except that a second command during opening immediately closes the gate. A maintained open command will not hold the gate open. E (semi-automatic): This mode requires a second command during opening stops the gate. A second command during closing reopens the gate. EP (semi-automatic, step by step): This mode requires a command to open and a command to close. A second command during opening or closing causes the gate to stop. A third command then reverses the previous motion of the gate. B (manned, pulsed): This mode is designed for guard station use and requires a three button switch (pulsed) to open, close, and stop the gate. C (manned and constant): This mode requires constant pressure switches. One to open and one to close. No pressure on a switch stops the gate.
is adjusted in 10-second increments, up to minutes max. Thus, if the unit displays Time is 2 mins. and 50 secs. , Pause
LEAF 1 FORCE: Adjusts thrust of Motor 1. = minimum force = maximum force (hydraulic) LEAF 2 FORCE: Adjusts thrust of Motor 2. = minimum force = maximum force (hydraulic) LEAF 1 CLOSING DELAY: Delays closing start of leaf 1 with respect to to minutes (see leaf 2. Adjustable from Pause Time). TIME LEARNING (see Section F.3.): Enables the selection between simple (automatic) learning and complete (manual choice of deceleration and stop points) learning.

Simple Learning: Complete Learning:

1 s. > 3 s.

Exit from programming and return to inputs status monitoring.
If using hydraulic operators, set force to maximum level.
13.5.2 Advanced Programming To access ADVANCED PROGRAMMING, press and hold key F and then press key +:
5HOHDVH NH\ WKH XQLW GLVSOD\V WKH QDPH RI WKH UVW IXQFWLRQ

Display

Function
INDICATOR-LIGHT: If is selected, the output functions as a standard indicator-light (lighted at opening and SDXVH DVKLQJ DW FORVLQJ DQG RII ZKHQ JDWH LV FORVHG 'LIIHUHQW JXUHV FRUUHVSRQG WR WKH H[WUD time compared to normal work time (opening or closing) when the output can be used - via a relay - to power a courtesy light. Time can be adjusted to sec. in 1 sec. steps, and from from to min. in 10 sec. steps. = Standard indicator-light = Timed output from to CLOSING PHOTOCELLS REVERSE AT RELEASE: Enable this function if you want the closing photocells to stop movement and reverse at release. Default setting is immediate reverse.
Release key F, modify the value of the function with keys + and -. Press and hold key F, the unit displays the name of the next IXQFWLRQ DQG LI \RX UHOHDVH LW WKH YDOXH WKDW FDQ EH PRGLHG with keys + and -. When you reach the last function, press F to exit the program, the unit resumes monitoring input status.
The following table shows the sequence of functions accessible in ADVANCED PROGRAMMING:

ADVANCED PROGRAMMING F

MAXIMUM TORQUE AT INITIAL THRUST:

= Active

A.D.M.A.P. FUNCTION:

= Disabled

The motors operate at maximum torque (ignoring the torque setting) at start of movement. Useful for heavy leaves.
When enabled, the safety devices operate in compliance with French standard NFP 25/362.
LAST STROKE AT CLOSING: The motors are activated at full speed for 1 second to facilitate locking of the electric lock.
ASSISTANCE REQUEST (combined with next function): If activated, at the end of countdown (settable with the next function i.e. Cycle programming) LW DIIHFWV V RI SUHDVKLQJ DW HYHU\ 2SHQ SXOVH (job request). Can be useful for setting scheduled maintenance jobs.

=Disabled

REVERSING STROKE:
Before opening, while the gate is closed, the motors thrust to close for 2 seconds thus facilitating release of the electric lock.
LEAF 2 OPENING DELAY (2 s): Enables delayed start (at opening) of leaf 2, avoiding interference between leaves.
CYCLE PROGRAMMING: For setting countdown of system operation cycles. Settable (in thousands) from to thousand cycles. The displayed value is updated as cycles proceed. This function can be used to check use of the board or to exploit the Assistance request.

FAIL SAFE:

If this function is activated, it enables a function test of the photocells before any gate movement. If the test fails (photocells not serviceable), the gate does not start the movement.
ANTI-CRUSHING SENSITIVITY: When operating with the gatecoder, it controls anti-crushing sensitivity.

PRE-FLASHING (5 s):

EXTRA WORK TIME:

= High.

$FWLYDWHV WKH DVKLQJ ODPS IRU VHFRQGV EHIRUH start of movement.
ELECTRIC LOCK ON LEAF 2: For using the electric lock on leaf 2 instead of on leaf 1.
When operating without a gatecoder and limitswitch, if reversing occurs, and if the leaf does not reach its end contact point, you can activate this function to increase work time.
NB: 3DUDPHWHU PRGLFDWLRQV WDNH HIIHFW LPPHGLDWHO\ ([LW out of programming to save changes. If the equipment is powered down before returning to normal status monitoring, DQ\ XQVDYHG PRGLFDWLRQV ZLOO EH ORVW To restore programming defaults, press and hold the three buttons +, -, F simultaneously for 5 seconds.

13.6 Start-Up

13.6.1 LED Check
The board has a two-digit display. When not in PROGRAMMING mode, this display is used to indicate the status of inputs. Fig. U shows how the LED segments of the display exactly correspond to the inputs.
13.6.3 Learning Operating Times
Opening/closing time is established by a learning procedure which varies slightly according to whether you are using Gatecoders or not.
13.6.3.1 LEARNING NORMAL TIMES
Normal learning (i.e. without limit-switches and Gatecoders) can be accomplished in two ways:
- SIMPLE LEARNING (Without Slow Down):
Check that the leaves are closed. Enter BASIC PROGRAMMING, select the TIME LEARNING function and then press the + pushbutton for 1 second 7KH GLVSOD\ EHJLQV DVKLQJ DQG WKH OHDYHV begin to open. As soon as the leaves reach the opening contact point, provide an OPEN A pulse (with the key operated push-button or with the radio control) to stop the movement. The leaves stop and the display VWRSV DVKLQJ Press push-button F to exit and save the programming. The procedure is complete and the gate is ready to operate.

ready to operate.

Notes:
If you wish to eliminate deceleration in certain stages, wait for the leaf to reach its stop-limit and supply 2 consecutive Open pulses (by 1 second). If only one leaf is present, the entire sequence must nevertheless EH HIIHFWHG :KHQ WKH OHDI KDV QLVKHG RSHQLQJ VXSSO\ 2SHQ pulses until the leaf begins to close, and then resume normal operation.
13.6.4 Learning Times with Gatecoder
Learning with the Gatecoder can be accomplished in two ways:
- SIMPLE LEARNING (With Slow Down):
Check that the leaves are closed. Access BASIC PROGRAMMING, select the TIME LEARNING function and then press the + push-button for 1 second WKH GLVSOD\ EHJLQV DVKLQJ DQG WKH leaves begin the opening movement. The movement stops automatically when the opening stop limit is UHDFKHG 7KH GLVSOD\ ZLOO VWRS DVKLQJ Press push-button F to exit and save the programming. The procedure is complete and the gate is ready to operate, using the default slow down set at the factory.
Make sure travel limit mechanical stops are present. WARNING: During the learning procedure, safety devices are disabled! Avoid crossing the leaf movement area when this operation is carried out.
Check that the leaves are closed. Access BASIC PROGRAMMING, select the TIME LEARNING function and then press the + push-button for more than 3 seconds 7KH GLVSOD\ EHJLQV DVKLQJ and leaf 1 begins to open. The following functions can be performed by sending OPEN A pulses (by radio control or key push-button):
1 OPEN - Leaf 1 slows down at opening (it stops automatically on reaching the stop limit) 2 OPEN - Leaf 2 opening movement begins 3 OPEN - Leaf 2 slows down at opening (it stops automatically on reaching the stop limit) 4 OPEN - Leaf 2 closing movement begins 5 OPEN - Leaf 2 slows down at closing (it stops automatically on reaching the stop limit) 6 OPEN - Leaf 1 closing movement begins 7 OPEN - Leaf 1 slows down at closing (it stops automatically on reaching the stop limit) 8 OPEN - End of learning :KHQ WKH GLVSOD\ VWRSV DVKLQJ SUHVV SXVKEXWWRQ F to exit and save the programming. The procedure is complete and the gate is ready to operate.
The slow down pulse should be given before the gate reaches the positive stop to prevent the leaf from hitting it at full speed (it would be mistaken for an obstacle). If only one leaf is present, the entire sequence must nevertheOHVV EH HIIHFWHG :KHQ WKH OHDI KDV QLVKHG RSHQLQJ VXSSO\ 5 Open pulses until the leaf begins to close, and then resume normal operation.

13.7 System Test

:KHQ \RX DUH QLVKHG SURJUDPPLQJ WHVW WKH V\VWHP 9HULI\ WKDW the entire system operates correctly. Most importantly, check that force is adequately adjusted and that safety devices are operating correctly.

14. OPERATING MODES DETAILED DESCRIPTION
(1) If maintained, it prolongs the pause until disabled by the command (timer function)
(3) During the partial opening cycle, an OPEN A pulse causes total opening.
STO P O P E N IN G S A F E T Y D E V IC E S C L O S IN G S A F E T Y D E V IC E S

N o e ffe c t

L o g ic " S "
(2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation.
O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N d is a b le d ) ( 3 ) s e e p a ra g ra p h 5.2. N o e ffe c t (sa v e s O P E N ) O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N d is a b le d ) L o c k s a n d , o n r e le a s e , r e v e r s e s t o open L o c k s a n d , o n r e le a s e , c o n t in u e s o p e n in g N o e ffe c t O P E N d is a b le d ) C lo s e s t h e le a f ( 3 )
O p e n s t h e le a f a n d c lo s e s it a f t e r p a u s e t im e

Tab. 3/d

PULSES

OPEN-B

Opens leaf for the partial opening time

Logic "EP"

GATE STATUS

OPEN-A

OPENING SAFETY DEVICES
No effect (OPEN disabled) No effect (if on part.opng. OPEN A disabled) Stops operation No effect (saves OPEN)

CLOSING SAFETY DEVICES

No effect

OP/CL SAFETY DEVICE

No effect (OPEN disabled)

CLOSED

Opens the leaf

Stops operation

Re-closes the leaf immediately (3)
No effect (OPEN disabled) (3)
No effect (OPEN disabled) Locks and, on release, reverses to see paragraph 5.2. open see paragraph 5.2. No effect (OPEN disabled) No effect (if it must open, it disables OPEN) No effect No effect (if it must close, it disables OPEN) Locks and, on release, continues opening No effect (OPEN disabled)

CLOSING

OPENING

Stops operation (3)

LOCKED
Restarts movement in reverse direction (3)
(always closes after a Stop)

Tab. 3/e

PU LSES O PEN -B
O p e n s s in g le le a f a n d c lo s e s a f t e r p a u s e t im e N o e ffe c t N o e ffe c t ( O P E N d is a b le d ) N o e ffe c t ( O P E N d is a b le d )
L o g ic " A P " STO P O P E N IN G S A F E T Y D E V IC E S C L O S IN G S A F E T Y D E V IC E S O P / C L S A F E T Y D E V IC E
S t o p s o p e r a t io n ( 3 ) R e - o p e n s t h e le a f im m e d ia t e ly S to p s o p e r a t io n N o e ffe c t (sa v e s O P E N ) s e e p a ra g ra p h 5.2. R e v e r s e s t o c lo s e N o e f f e ct N o e ffe c t N o e ffe c t ( O P E N d is a b le d )