S10L-9625-00

IBM Mobile Systems
ThinkPad 560Z (2640) Computer Hardware Maintenance Manual

August 1998

Note Before using this information and the product it supports, be sure to read the general information under Notices on page 84.
First Edition (August 1998) The following paragraph does not apply to the United Kingdom or any country where such provisions are inconsistent with local law: INTERNATIONAL BUSINESS MACHINES CORPORATION PROVIDES THIS PUBLICATION AS IS WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE LIMITED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer or express or implied warranties in certain transactions; therefore, this statement may not apply to you. This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these changes will be incorporated in new editions of the publication. IBM may make improvements or changes to the products or the programs described in this publication at any time. It is possible that this publication may contain references to, or information about, IBM products (machines and programs), programming, or services that are not announced in your country. Such references or information must not be construed to mean that IBM intends to announce such IBM products, programming, or services in your country. Requests for technical information about IBM products should be made to your IBM authorized dealer or your IBM marketing representative. Copyright International Business Machines Corporation 1998. All rights reserved. Note to US Government Users Documentation related to restricted rights Use, duplication, or disclosure is subject to restrictions set forth in GSA ADP Schedule Contract with IBM Corp.

ThinkPad 560Z HMM

Read This First. Screw Tightening Information. Product Overview. Checkout Guide. Diskette Drive Checkout. Keyboard or Auxiliary Input Device Checkout. Memory Checkout. Fan Checkout. Port Replicator Checkout. Power Systems Checkout. Status Indicator Checkout. System Board and CPU Mini-Cartridge Checkout TrackPoint Checkout. Power Management Features Standby Mode. Suspend Mode. Hibernation Mode. Symptom-to-FRU Index. Numeric Error Codes. Beep Symptoms. Function-Related Symptoms. Indicator-Related Symptoms. Infrared-Related Symptoms. Keyboard- or TrackPoint-Related Symptoms. LCD-Related Symptoms. Peripheral-Device-Related Symptoms. Power-Related Symptoms. Other Symptoms. Intermittent Problems. Undetermined Problems. Running the Diagnostics. PC Card (PCMCIA) Slots Test Universal Serial Bus (USB) Test. Displaying the Error Log. Checking the Installed Devices List. Diagnostic Error Codes Related Service Procedures. Status Indicators. Password Combinations. Running a Low-Level Format. Fn Key Combinations. FRU Removals and Replacements. Important Notice. FRU Service Procedures. Removal Reference. 1010 Backup Battery. 1020 DIMM Card (If Installed). 1030 Battery Pack. 1040 Hard Disk Drive. 1050 Keyboard Bezel. 1060 Keyboard Unit. Copyright IBM Corp. 1998. 52
1070 LCD Assembly. 1080 Speaker. 1081 HDD Flat Cable. 1090 PC Card Slot Assembly. 1100 Heat Sink. 1110 CPU Mini Cartridge. 1120 Fan. 1130 System Board. 2010 LCD Front Cover. 2020 LCD Panel. 2030 LCD Inverter Card. 2040 LCD Cable and Hinges. 3010 ThinkPad Port Replicator with Advanced EtherJet Feature. Locations. Front View. Bottom View. Rear View. Parts List for Model 560Z. LCD Assembly. Keyboards. Miscellaneous and Option Parts List. Notices. Trademarks.

Read This First

Before you go to the checkout guide, be sure to read this section. Important Notes Only certified trained personnel should service the computer. Read the FRU Removal and Replacement procedures before replacing any FRUs. Be extremely careful during write operations such as copying, saving, or formatting. Drives in the computer that you are servicing might have been rearranged, or the drive startup sequence might have been altered. If you select an incorrect drive, data or programs might be overwritten. Replace FRUs only for the correct model. When you replace a FRU, make sure the model of the machine and FRU part number are correct by referring to the FRU parts list. A FRU should not be replaced because of a single, unreproducible failure. Single failures can occur from a variety of reasons that have nothing to do with a hardware defect, such as: cosmic radiation, electrostatic discharge, or software errors. FRU replacement should be considered only when a recurring problem exists. If this is suspected, clear the error log and run the test again. Do not replace any FRUs if log errors do not reappear. Be careful not to replace a nondefective FRU.

Screw Tightening Information
Loose screws can cause a reliability problem. The IBM ThinkPad computer addresses this problem with nylon-coated screws. Tighten screws as follows: Plastic to plastic Turn an additional 90 degrees after the screw head touches the surface of the plastic part:
Logic card to plastic Turn an additional 180 degrees after the screw head touches the surface of the logic card:
Torque driver If you have a torque driver, refer to the Torque instruction with each step.
How to Use Error Messages: Use the error
codes displayed on the screen to diagnose failures. If more than one error code is displayed, begin the diagnosis with the first error code. Whatever caused the first error code can result in false error codes being displayed. If no error code is displayed, see if the error symptom is listed in the Symptom-to-FRU Index on page 21.
Port Replicator Problems: If you suspect a problem with the port replicator, see Port Replicator Checkout on page 13. How to Diagnose Multiple FRUs: When the adapter or the device has more than one FRU, the error code could be caused by any of them. Before replacing multiple FRUs, try removing or exchanging each FRU, one by one in the designated sequence, to see if the symptoms change.
What to Do First: The service personnel must fill in
the following information in the parts exchange form or parts return form that is attached to the returned FRU: 1. 2. 3. 4. 5. 6. 7. 8. 9. Name and phone number of service personnel Date of service Date that the machine failed Date of purchase Failure symptoms, error codes appearing on the display, and beep symptoms Procedure index and page number in which the failing FRU was detected Failing FRU name and part number Machine type, model number, and serial number Customer's name and address
Before checking problems with the computer, determine whether the damage is covered under the warranty by referring to the following: Note for Warranty: During the warranty period, the customer may be responsible for repair costs if the computer damage was caused by misuse, accident, modification, unsuitable physical or operating environment, or improper maintenance by the customer. The following list provides some common items that are not covered under warranty and some symptoms that may indicate that the system was subjected to stress beyond normal use: The following is not covered under the warranty: LCD panel cracked by applying excessive for or by being dropped Scratched (cosmetic) parts Cracked or broken plastic parts, broken latches, broken pins, or broken connectors caused by excessive force Damage caused by liquid spilled into the system Damage caused by improperly inserting a PC Card or installing an incompatible card Damage caused by foreign material in the FDD Diskette drive damage caused by pressing the diskette drive cover or inserting diskettes with multiple labels Damaged or bent diskette eject button CD-ROM drive damage caused by shock from excessive force, or by being dropped Fuses blown by attaching a nonsupported device Forgotten computer password (making the computer unusable).

The following symptoms might indicate damage caused by nonwarranted activities: Missing parts might be a symptom of unauthorized service or modification. HDD spindles can become noisy from being subjected to excessive force or from being dropped. I9990303 errors can be caused by exposure to strong magnetic fields.
How to Disable the Power-On Password:
When Only the Power-on Password is Set. 1. Power off the computer. 2. Turn the computer upside down. 3. Loosen the DIMM socket lid screw 1 , and remove the DIMM socket lid 2. 4. Short the power-on password jumper pads (R522) 3.
5. Power on the computer and wait until the POST ends. The password is cleared. 6. Reinstall the DIMM socket lid, and turn the computer right side up. 7. Verify that the password prompt does not appear. 8. To reactivate the password, set the password again.
When Both Power-on Password and Supervisor Password are Set 1. Power off the computer. 2. Press and hold F1; then power on the computer. After a few seconds, the password prompt appears. 3. Enter your supervisor password. The Easy-setup Main Menu appears. 4. Select Password and then Power on. A rectangular box appears. 5. Enter your supervisor password and press the Space bar once. 6. Press Enter twice. 7. Select Exit. 8. Select Restart on the Easy-Setup Main Menu and wait until the POST ends. 9. Reinstall the DIMM socket lid, and turn the computer right side up. Verify that the password prompt does not appear. To reactivate the password, set the password again.
Power Shutdown Switch: The Power Shutdown
switch resets the system regardless of the microcode status and forces a power off. Use this push button to power off when power is not completely off or when the microcode is in a hung state. See Bottom View on page 73 for the location of this switch.

Product Overview

The following table is an overview of the system features of the IBM ThinkPad 560 series:
Feature Processor Description 560X Intel Pentium MMX 200 MHz, L2 cache Intel Pentium MMX 233 MHz, L2 cache 560Z Intel Pentium II 233 MHz, L2 cache Intel Pentium II 300 MHz, L2 cache Bus Architecture Memory (Standard) PCI Bus 560X 32MB (on the system board) 560Z 32MB (on the system board) 64MB (on the system board) Memory (Option) Maximum of 96MB for 560X. Maximum of 96MB for 560Z when the base memory is 32MB. Maximum of 128MB for 560Z when the base memory is 64MB. 560X/560Z 242 bytes VGA Video 560X 12.1-inch, 256K colors 800600 pixel DSTN color LCD 12.1-inch, 256K colors, 800600 pixel TFT color LCD 560Z 12.1-inch, 16M colors, 800600 pixel TFT color LCD Diskette Drive (External) Hard Disk Drive 1.44MB (2-mode), 3.5-inch 1.44MB (3-mode), 3.5-inch, for Japan 560X 2.1GB, 2.5-inch, IDE interface 4.0GB, 2.5-inch, IDE interface 560Z 4.0GB, 2.5-inch, IDE interface 6.4GB, 2.5-inch, IDE interface

Go To Use the customer-reported symptoms and go to Symptom-to-FRU Index on page 21.

Diskette Drive Checkout

Do the following to isolate the problem to a controller, drive, or diskette. A blank, write-enabled, formatted 2HD diskette is required.
FDD-1 represents an external diskette drive attached through the external diskette drive connector. FDD-2 represents the external diskette drive attached to the port replicator.
Attention: Make sure that the diskette does not have more than one label attached to it. Multiple labels can cause damage to the drive or cause the drive to fail. Do the following to select the test device: See Running the Diagnostics on page 33 for details. 1. Go to the advanced diagnostic mode by pressing Ctrl+A from the Easy-Setup test menu. 2. Click on Exit twice. 3. Click on FDD-1 or FDD-2 to start the test. 4. Insert the blank diskette when instructed and follow the instructions on the screen. 5. If the controller test detects an error, FRU code 10 appears. Replace the system board. 6. If the controller test runs without errors, the drive read/write tests start automatically. If a drive test detects an error, FRU code 50 for FDD-1 or 51 for FDD-2 appears. If the diskette itself is known to be good, replace the drive. 7. If the FDD-2 test detects an error, move the drive to the computer's diskette drive connector directly, if possible, and test it again as FDD-1. If no errors occur in the FDD-1 position, the drive is not defective. Go to Port Replicator Checkout on page 13 to isolate the port replicator problem.
Keyboard or Auxiliary Input Device Checkout
If the internal keyboard does not work or an unexpected character appears, make sure that the flexible keyboard cable is firmly connected to the system board. If it is firmly connected, then run the Keyboard Test. If an external keyboard is connected, remove it before running the
Keyboard Test for the internal keyboard. See Running the Diagnostics on page 33 for details. Note: When the Fn key is pressed, a black square briefly appears. If the Keyboard Test detects a keyboard problem, do the following one at a time to correct the problem. Do not replace a nondefective FRU: Replace the flexible keyboard cable. Replace the keyboard. Replace the system board. The following auxiliary input devices are supported for this computer: Numeric keypad Mouse (PS/2 compatible) External keyboard (with keyboard/mouse cable) If any of these devices do not work, reseat the cable connector and repeat the failing operation. If the problem does not recur, the problem may have been in the connector. Recheck the connector. If the problem is not corrected, replace the device and then the system board.

Memory Checkout

EDO DIMM cards are available for increasing the memory capacity.
DIMM Displayed Value (32MB Base) 32192 KB 40384 KB Displayed Value (64MB Base) 64960 KB 73152 KB
No DIMM card installed 8 MB (not supported by 560Z) 16 MB 32 MB 64 MB
48576 KB 64960 KB 97728 KB
81344 KB 97728 KB 130496 KB
Memory errors might stop system operations, show error messages on the screen, or hang the system. Use the following procedure to isolate memory problems. Note: Make sure that the DIMM card is fully installed into the connector. A loose connection can cause an error. See Running the Diagnostics on page 33 for details. 1. Power off the computer and remove the DIMM card from its slot (if installed).
2. Press and hold the F1 key; then power on the computer. Hold the F1 key down until the Easy-Setup menu appears. 3. Select Test and press Enter. 4. Select Memory and press Enter to run the memory test on base memory. If an error appears, replace the system board. 5. Power off the computer and reinstall the DIMM card; then power on the computer. Verify the memory size; then test the memory. If an error appears, replace the DIMM card. If memory problems occur, use the loop option to repeat the test. If the test detects an error, an error log will be printed on the printer connected to the parallel port. See Displaying the Error Log on page 34 for more information.
Flash Memory Update: System setup programs
and diagnostic tests are stored in the flash memory. The flash memory update is required for the following conditions: New versions of system programs New features or options To update the flash memory, do the following: 1. Get the appropriate diskette containing the update. 2. Insert the System Program Service Diskette into drive A and power on the computer. 3. Select Update system programs from the menu.

Fan Checkout

To check the fan, do the following: 1. Start Easy-Setup. 2. Click on Test. The fan will start so you can check the air turbulance at the fan louver. 3. Press Ctrl + A to enter the advanced diagnostic mode. The ThinkPad FRU Connections window appears. If the fan connector is not connected, the Fan not connected message appears. 4. Click on Exit. The keyboard layout appears on the screen. 5. Click on Exit again. 6. Click on System Board then press Enter to run the test. Follow the description in the window. If the test detects a fan problem, replace it.

Port Replicator Checkout

Use the following procedure to isolate a port replicator problem. The port replicator attaches to the system expansion connector at the bottom of the computer. 1. Power off the computer. ThinkPad 560Z HMM
2. Remove the failing devices from the port replicator. 3. Unplug the AC adapter from the port replicator, if attached. 4. Remove the port replicator from the computer. 5. Reconnect the failing device directly to the computer. (If another device is already connected to the computer, remove it first.) 6. Go to the Running the Diagnostics on page 33 and run the diagnostics. 7. If the advanced diagnostic device test did not find an error, suspect a problem with the port replicator of the system expansion bus. 8. Power off the computer and reconnect the port replicator. 9. Power on the computer and run the following advanced diagnostic tests: Serial port test with the wrap plug (P/N 72X8546) installed on the port replicator Universal serial bus test with the test cable (P/N 05K2580) [see Universal Serial Bus (USB) Test on page 34] Parallel port test with the wrap plug (P/N 72X8546) installed on the port replicator PC Card (PCMCIA) test with the PC test card (P/N 35G4703) installed FDD-2 device test on the failing device with a scratch diskette 10. If diagnostic errors appear, replace the port replicator or the diskette drive. If the problem remains after the replacement, replace the system board. 11. If power problem appears only when the port replicator is used, replace the port replicator. If power shutdown occurs intermittently when using PC Card devices via a port replicator, suspect an over-current problem. Some PC Card devices use more power; if the maximum usage of each devices occurs simultaneously, the total current will exceed the limit, thereby causing a power shutdown. Isolate this problem by removing one of the devices, and use the computer under the same condition, and see whether a power shutdown occurs. Do this procedure for all devices to determine the cause.

Power Systems Checkout

To verify the symptom of the problem, power on the computer using each of the following power sources. 1. Remove the battery pack and the diskette drive. 2. Connect the AC Adapter and check that power is supplied. 3. Disconnect the AC Adapter and install the charged battery pack; then check that power is supplied by the battery pack. If you suspect a power problem, see the appropriate power supply checkout in the following list:

Checking Checking Checking Checking
the AC Adapter on page 15 Operational Charging the Battery Pack on page 16 the Backup Battery on page 16
Checking the AC Adapter: You are here
because the computer fails only when the AC Adapter is used: If the power problem occurs only when the port replicator is used, replace the port replicator. If the power-on indicator does not turn on, check the power cord of the AC Adapter for correct continuity and installation. If the operational charge does not work, go to Checking Operational Charging. 1. Unplug the AC Adapter cable from the computer and measure the output voltage at the plug of the AC Adapter cable. See the following figure:

Pin 1 2

Voltage (V dc) +14.5 to +17.0 Ground
If the voltage is not good, replace the AC Adapter. If the voltage is within the range, do the following: Replace the system board. If the problem is not corrected, go to Undetermined Problems on page 31. Note: An audible noise from the AC Adapter does not always indicate a defect.
Checking Operational Charging: To check operational charging, use a discharged battery pack or a battery pack that has less than 50% of the total power remaining when installed in the computer.
Perform operational charging. If the battery status indicator does not turn on, remove the battery pack and let it return to room temperature. Reinstall the battery pack. If the charge indicator still does not turn on, replace the battery pack. If the charge indicator still does not turn on, replace the system board. Then reinstall the battery pack. If the
reinstalled battery pack is not charged, go to the next section.
Checking the Battery Pack: Battery charging will
not start until the Fuel-Gauge shows that less than 95% of the total power remains; with this condition the battery pack will charge to 100% of its capacity. This protects the battery pack from being overcharged or having a shortened life. Do the following: 1. Power off the computer. 2. Remove the battery pack and measure the voltage between battery terminals 1 (+) and 4 (). See the following figure:
3. If the voltage is less than +11.0 V dc, the battery pack has been discharged. Recharge the battery pack. Note: In this case, the battery pack is over-discharged. It takes the at least 2 hours to recharge the battery pack even if the indicator does not turn on. If the voltage is still less than +11.0 V dc after recharging, replace the battery pack. 4. If the voltage is more than +11.0 V dc, measure the resistance between battery pack terminals 3 and 4. The resistance must be 4 to 30 K ohm. If the resistance is not correct, replace the battery pack. If the resistance is correct, replace the system board.

601, 6XX 601 Diskette drive or controller error.
602 (Diskette read error.)
604 (Unacceptable ID was read from the diskette drive.)
11XX 1101 12XX 1201 17XX 1701 Hard disk controller failure. Hard disk 0 error. Hard disk 1 error. Serial_B test failure. Serial_A test failure.
1. HDD flat cable. 2. Hard disk drive. 3. System board.

1780, 1790 1781, 1791

1801 (An unsupported port replicator.)
1. Make sure that the correct port replicator is connected. See page 79. 1. System board.
24XX 2401 System board video error.
Symptom / Error 808X 8081 PCMCIA presence test failure. (PCMCIA revision number also checked.) PCMCIA register test failure.
FRU / Action in Sequence 1. PC Card slot assembly. 2. PCMCIA device. 3. System board.
860X (Pointing device error when TrackPoint is disabled.) 8601 System bus error8042 mouse interface. External mouse error. System bus error or mouse error.
1. External mouse. 2. External keyboard. 3. System board.

8602 8603

861X (Pointing device error when TrackPoint is enabled.) 8611 System bus errorI/F between 8042 and IPDC. TrackPoint error. System board or TrackPoint error.
1. Reseat the keyboard cable on the system board. 2. Keyboard. 3. External mouse. 4. System board.

8612 8613

I9990301 I9990302 I9990305 I9990301 I9990302 Hard disk error. Invalid hard disk boot record. No bootable device.

I9990305

1. Check that the operating system is installed in the hard disk drive. If not, install the operating system. 2. Reseat the boot device. 3. Reseat the HDD flat cable. 4. Check the startup sequence for the correct boot device. 5. Check that the operating system has no failure and is installed correctly. 1. System board.
I9990303 (Bank2 flash ROM check sum error.)
Symptom / Error Other codes not listed above.
FRU / Action in Sequence 1. Go to Undetermined Problems on page 31.

Beep Symptoms

Symptom / Error Continuous beeps. One beep and a blank, unreadable, or flashing LCD. One beep, and the message Unable to access boot source. One long and two short beeps, and a blank or unreadable LCD. One long beep followed by four short beeps each time the Power switch is operated. (System cannot power on due to low battery voltage.) One beep every second. (System is shutting down due to low battery voltage.) FRU / Action in Sequence System board. 1. Reseat the LCD connector. 2. LCD assembly. 3. System board. 1. Boot device. 2. System board. 1. System board. 2. LCD assembly. Connect the AC Adapter or install a fully charged battery.

Important Notice

This computer uses special nylon-coated screws with the following characteristics: They maintain tight connections. They do not easily come loose, even with shock or vibration.
They need additional force to tighten.
They should be used only once. Do the following when you service this machine: Keep the screw kit (P/N 12J0808) in your tool bag. Always use new screws. Use a torque screwdriver if you have one.

FRU Service Procedures

Review the following procedures before replacing any FRUs.
Replacing the System Board
Restoring the System Unit Serial Number The system unit serial number is written on the label attached to the bottom cover of the computer and is also stored as vital product data (VPD) in the EEPROM on the system board. When you replace the system board, you must set the system unit serial number on the new system board to its original number as follows: 1. 2. 3. 4. Press and hold F1 and power on the computer. Hold down F1 until the Easy-Setup menu appears. Click on Config. Press Ctrl + N. The System Unit Serial Number menu appears. 5. Follow the instructions on the menu. Notes: 1. Do not power-off the computer during the restoring process. Updating the Universally Unique IDentifier (UUID) The Universally Unique IDentifier (UUID) is a 128-bit number uniquely assigned to your computer at production and stored in the EEPROM of your system board. The algorithm that generates the unique number is designed to provide unique IDs until the year 3400 A.D. Consequently, no two computers in the world have the same number. When you replace the system board, you must set the UUID on the new system board as follows: 1. 2. 3. 4. 5. Press and hold F1 and power on the computer. Hold down F1 until the Easy-Setup menu appears. Click on Config. Press Ctrl + G. The UUID menu appears. Press F5 to generate a new UUID and press Enter to overwrite it to the EEPROM.

Removal Reference

Refer to the following chart for going to the removal procedure: Ref. No. 3010 FRU Backup Battery DIMM Card Battery Pack Hard Disk Driver Keyboard Bezel Keyboard Unit LCD Assembly Speaker HDD Flat Cable PC Card Slot Assembly Heat Sink CPU Mini Cartridge Fan System Board LCD Front Cover LCD Panel LCD Inverter Card LCD Cable and Hinges ThinkPad Port Replicator with Advanced EtherJet Feature Page No. 70

1010 Backup Battery

CAUTION: The backup battery is a lithium battery and can cause a fire, an explosion, or severe burns. Do not recharge it, remove its polarized connector, disassemble it, heat it above 100C (212F), incinerate it, or expose its cell contents to water. Dispose of the battery as required by local ordinances or regulations. Use of an incorrect battery can result in ignition or explosion of the battery. Replacement batteries can be ordered from IBM or IBM Authorized Dealers. Turn the computer upside down.
Note: When putting back the battery, connect the battery connector using a small screwdriver and place the battery in a slanted position.
Step 1 Size (Quantity) M2.5 x 7 mm, black bind (1) Torque 4 kgcm
When re-installing: Make sure you use the correct screw, and tighten it firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screw is tightened firmly (see Screw Tightening Information on page 4 if you do not have a torque screwdriver).
1020 DIMM Card (If Installed)
Turn the computer upside down.

Step 1

Size (Quantity) M2.5 x 7 mm, black pan-head (1)

Torque 4 kgcm

1030 Battery Pack

1040 Hard Disk Drive

Warning Do not drop or apply any shock. Do not apply pressure to the cover. Do not touch the connector. The hard disk drive is sensitive. Incorrect handling can cause damage and permanent loss of data on the hard disk. Before removing the hard disk drive, make a backup copy of all the data on the hard disk. Never remove the drive while the system is operating, in suspend mode, or in hibernation mode. Note: For 560X, if you are replacing a 4GB hard disk drive, reuse the shield and the tape (P/N 05K4690). Battery Pack (1030)
Size (Quantity) M3 x 4 mm, coin screw (1)
When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see Screw Tightening Information on page 4 if you do not have a torque screwdriver).

1050 Keyboard Bezel

Battery Pack (1030)

Step 3

Size (Quantity) M2.5 x 14 mm, black bind (1) M2.5 x 10 mm, black bind (3) M2.5 x 7 mm, black bind (7)
Torque 3 kgcm 4 kgcm 4 kgcm
You can easily disassemble the LCD release latch. To reassemble it, do as shown:

1060 Keyboard Unit

Battery Pack (1030) Keyboard Bezel (1050) After removing the screws 1 , remove the left and right hinge support brackets 2 , the three brackets 3 , and the gasket 4.

When re-installing

Suspend Switch
Step 1 Size (Quantity) M2.5 x 4 mm, black plain-head (5) Torque 4 kgcm

1070 LCD Assembly

Battery Pack (1030) Keyboard Bezel (1050) Note: For the LCD Assembly removal and replacement, go to 2010 LCD Front Cover on page 64.

Step 1 2

Size (Quantity) M2.5 x 7 mm, black plain-head (2) M2.5 x 5 mm, yellow bind (2)

Torque 4 kgcm 4 kgcm

Size (Quantity) M2.5 x 2 mm, yellow bind (1)

Torque 2 kgcm

1080 Speaker
Battery Pack (1030) Keyboard Bezel (1050)

1081 HDD Flat Cable

Size (Quantity) M2.5 x 5 mm, yellow bind (3)

Torque 3 kgcm

1090 PC Card Slot Assembly
Battery Pack (1030) Keyboard Bezel (1050) Note: Before removing and replacing the PC Card slot assembly, make sure that the PC Cards are removed and the eject levers are not sticking out.
Size (Quantity) M2.5 x 4 mm, black bind (4)

1100 Heat Sink

Size (Quantity) M2 x 4 mm, yellow pan-head (4)

1110 CPU Mini Cartridge

Battery Pack (1030) Keyboard Bezel (1050) Heat Sink (1100) When removing: In order to avoid damaging the CPU cartridge, do not tilt it for more than 10 mm from the system board.

Max. 10 mm

When re-installing: 1. Do not touch the connector pins. 2. Do not touch the module. 3. Place the CPU mini cartridge on the system board so the the screw holes align with posts A, B, C, and D on the system board. 4. Press and hold down Area ; then, press Area 2 2. 5. Apply grease (0.2 grams) over the module.
D A C Connector Pins Module 1 Area 1 2

Area 2

1120 Fan
Battery Pack (1030) Keyboard Bezel (1050) Heat Sink (1100) Apply grease (0.2 grams) over the module. Refer to step 5 on page 60 for the location of the module. Notes: 1. Do not touch the rotor or the blade of the fan when assembling or disassembling. You may break it. 2. Do not pinch the fan cable when re-installing the fan.
Size (Quantity) M2 x 8 mm, yellow flat-head (2)

1130 System Board

DIMM (If Installed) (1020) Battery Pack (1030) Hard Disk Drive (1040) Keyboard Bezel (1050) LCD Assembly (1070) Speaker (1080) HDD Flat Cable (1081) PC Card Slot Assembly (1090) Heat Sink (1100) CPU Mini Cartridge (1110) Fan (1120) Apply grease (0.2 grams) over the module. Refer to step 5 on page 60 for the location of the module. Notes: 1. The system unit serial number must be restored when the system board is replaced. Select the option Set system identification on the maintenance diskette. The flash ROM on the system board contains the vital product data (VPD)that is, the system unit serial number, system board system number, and other computer-unique data. 2. Do not power off the computer when restoring the VPD. The system unit serial number label is attached to the base cover.

LCD Assembly

7 5b 5a
Ref. No. FRU Name 1 LCD Cover Set 2 Control Knob 3 LCD Panel 4 LCD Inverter Card 5 Shield Kit a.Inverter Shield b.LCD Shield 6 LCD Cable 7 Hinge Left/Right
FRU No. 05K4602 12J9664 05K9353 10L0916 05K5656

05K2794 05K5657

Keyboards
Nomenclature U.S. English Japanese U.K. English Canadian French German French Dutch Swedish/Finnish Norwegian Danish Italian Spanish Swiss Portuguese Latin Spanish Korean Belgian Turkish Taiwan FRU No. 02K4785 02K4786 02K4787 02K4788 02K4789 02K4790 02K4791 02K4792 02K4793 02K4794 02K4795 02K4796 02K4797 02K4798 02K4799 02K4800 02K4801 02K4802 02K4803
Miscellaneous and Option Parts List
Miscellaneous Parts FRU Name Screw Kit (including nylon-coated screws) Screw Kit (M2.5 x 3.5 mm, nylon-coated) Screw Kit (M2.5 x 6.5 mm, nylon-coated) Screw Kit (M2.5 x 11.5 mm, nylon-coated) Screw Kit (LCD) FRU No. 12J0808 97H3917 97H3918 97H3919 46H4160

Option Parts

Notes 1. When you replace the AC Adapter, use the one for the country you are in even if the computer is from a different country. 2. The warranty for the system unit does not apply to all options.
FRU Name Headset 6.4GB HDD Assembly (12.5 mm) Microphone PS/2 Miniature Mouse ThinkPad Port Replicator with Advanced EtherJet Feature Box Assembly Upper Cover Assembly ThinkPad 560 Port Replicator I DIMM 16MB (60 ns) DIMM 32MB (60 ns) DIMM 64MB (60 ns) Interface Cable to System for Keyboard Interface Cable to Keyboard for Keypad Mini-DIN to Mini-DIN Cable
FRU No. 85G1529 02K0520 66G7871 95F5723
05K4874 05K4875 05K4645 01K1115 42H2769 42H2817 84G2531 84G2532 84G6474
Numeric Keypad FRU Name Belgian Canadian French Danish Dutch French German Greek Hebrew Icelandic Italian Japanese Norwegian Spanish Swedish or Finnish Swiss French Swiss German Turkish U.K. English U.S. English Black Keypad FRU Name French German Italian Norwegian Swedish U.K. English U.S. English Black Keyboard FRU Name French German Italian Norwegian Swedish U.K. English U.S. English Accessories FRU Name Keyboard/Mouse Cable FRU No. 54G0444 FRU No. 84G6285 84G6279 84G6291 84G6309 84G6303 84G6297 84G2529 FRU No. 84G6286 84G6280 84G6292 84G6310 84G6304 84G6298 84G2530 FRU No. 95F5741 95F5466 95F5467 95F5467 95F6313 95F6314 95F5467 95F5741 95F5467 95F6316 79F6401 95F5467 95F6315 95F5468 95F5711 95F5715 95F5467 95F5741 95F5741

Tools FRU Name Tri-Connector Wrap Plug PC Test Card USB Parallel Test Cable Screwdriver Kit Torque Screwdriver 5mm Socket Wrench Screwdriver FRU No. 72X8546 35G4703 05K2580 95F3598 05K4695 05K4694 05K4693
Power Cords IBM power cords for a specific country are usually available only in that country:

For 2-pin power cords:

IBM Power Cord Part Number 13H5264 Used in These Countries
Bahamas, Barbados, Bermuda, Bolivia, Canada, Cayman Islands, Colombia, Costa Rica, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Korea (South), Mexico, Netherlands Antilles, Nicaragua, Panama, Peru, Philippines, Saudi Arabia, Suriname, Taiwan, Thailand, Trinidad (West Indies), United States of America, Venezuela Abu Dhabi, Albania, Antigua, Bahrain, Brunei, Dubai, Fiji, India, Ireland, Kenya, Kuwait, Macao, Malaysia, Nigeria, Oman, People's Republic of China (including Hong Kong), Qatar, Singapore, United Kingdom Austria, Belgium, Bulgaria, Chile, Czech Republic, Denmark, Egypt, Finland, France, Germany, Greece, Hungary, Iceland, Indonesia, Israel, Italy, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Spain, Sweden, Switzerland, Turkey, former Yugoslavia Japan Argentina, Australia, New Guinea, New Zealand, Papua, Paraguay, Uruguay Bangladesh, Pakistan, South Africa, Sri Lanka

13H5267

13H5270

13H5273 13H5276 13H5279

For 3-pin slim power cords:
IBM Power Cord P/N 76H3514 76H3516

Used in These Countries

Argentina, Australia, Papua New Guinea, New Zealand, Paraguay, Uruguay Bahamas, Barbados, Bermuda, Bolivia, Canada, Cayman Islands, Colombia, Costa Rica, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Netherlands Antilles, Nicaragua, Panama, Peru, Philippines, Saudi Arabia, Suriname, Taiwan, Trinidad (West Indies), United States of America, Venezuela, Thailand Austria, Belgium, Bulgaria, Czech Republic, Egypt, Finland, France, Germany, Greece, Hungary, Iceland, Indonesia, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Spain, Sweden, Turkey, former Yugoslavia Denmark Bangladesh, Pakistan, South Africa, Sri Lanka Abu Dhabi, Albania, Antigua, Bahrain, Brunei, Dubai, Fiji, India, Ireland, Kenya, Kuwait, Macao, Malaysia, Nigeria, Oman, People's Republic of China (including Hong Kong), Qatar, Singapore, United Kingdom Japan Switzerland, Liechtenstein Chile, Ethiopia, Italy, Libya Israel Korea

Repairing IBM ThinkPad 560z Keyboard Cover

Tools used in this guide

Phillips #0 Screwdriver (1)
How to remove the keyboard cover.

2011 iFixit CC BY-NC-SA

www.iFixit.com

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Step 1 - disassembly Upper Case
Remove the 7 mm Philip screws. Remove the 10 mm Philip screws. Remove the 14 mm Philip screw.

Step 2

Open the flap on the left hand side.

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Step 3
Insert the iPod opening tools between the right and left sides of the latch to pry open and release the clips.

Step 4

Open the flap on the right side.

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Step 5
Use the iPod opening tools to pry open the latch and release the clips.

Step 6

Lift the keyboard slowly. The keyboard is attached to the computer via a cable which can be damaged if not careful.

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Step 7
Use your fingers or a spudger to detach the connector.

Step 8

Remove the keyboard cover.

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To reassemble your device, follow these instructions in reverse order.
This document was last generated on Feb 12, 2011.

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