ROLAND

PRODUCT PROGRAM SHEET THICKNESS MEASUREMENT
From a broad product program suitable sheet thickness measurement and sheet thickness control instrument can be selected For ferrous and non ferrous materials non contact or contact measurement Simple units for limit control Sophisticated systems with elaborate documentation satisfying SPC requirements
DOUBLE SHEET CONTROL R 1000 E 10
Double Sheet Detector R 1000 Series E10 Electro magnetic principle microcontroller based
One - sided contact double sheet control of ferrous materials No force after measurement 3 exchangeable linearized sensors for double sheet control of 0,1 to 6,0mm (.004 to 0.240") sheet thickness Optional version 4P allows the connection of up to four sensors
NOW AVAILABLE: > Panel mount > Fieldbus technology

System with one Sensor

Thickness measurement IDM60
PRODUCT PROGRAM WELD SEAM DETECTION

Weld Seam

A product family is available to satisfy varying requirements

Drum/ Tube

Sensor
For ferrous materials and austenitic stainless steel. For over lapped weld seams with two sensor system for non ferrous and ferrous materials For OEMs and retrofitting. Application examples: tubes, containers, drums, wheel rims, coils
Calibration without sheet samples Digital display of sheet thickness and operations parameter Programmable for 255 different sheet thicknesses Monitoring of over gauge and under gauge limits Monitoring of operating voltage and measuring time Opto coupled 9 respectively 11-Bit PLC input interface Selectable interfaces: - Data communication via optional opto coupled RS 232 interface (download) - Relay or opto coupled output for under gauge, nominal gauge, over gauge and enable
Weld seam detector SND 30

December 2001 Rev. 1.1

Internet: http://www.roland-electronic.com
E-mail: info@roland-electronic.com

ROLAND ELECTRONIC GMBH

Otto-Maurer-Strae 17 D-75210 Keltern-Ellmendingen Telefon (36) 93 92-0 Telefax (36) 93 92-33
WARNING! These devices do NOT include the self-checking redundant circuitry
necessary to allow their use in personnel safety applications. Never use these products as sensing devices for personnel protection. Their use as a safety device may create an unsafe condition which could lead to injury or death.
DOUBLE SHEET DETECTOR E10
Description: When sheets are fed automatically, two or more sheets may be fed inadvertently into a processing machine. This can damage tools, cause halt in production or result in expensive repairs. The double sheet detector E10 can reliably prevent this from occuring. In addition to the connection of one sensor an option is available to connect four sensors of the same type (E10 4P). Sensor switching is accomplished either separately sequentially via the PLC or via program selection. In the latter configuration the system is also used for Hidden Parts Detection.
Sensor Diagrams: Systems reaction time with upper switching limits (UL) at 150%, 120% and 100% of nominal sheet thickness P 36 GS P 42 GS
Function: The double sheet detector is based on the electromagnetic principle. It monitors ferromagnetic sheets with one-sided contact and exerts force during the monitoring process only. A change of the sheet thickness results in a change of induction. The system calculates the sheet thickness from this change. Corresponding to the pre-set limits 0-sheet, 1-sheet or 2-sheets signals are generated. One sensor can be connected to the control unit (type E10) or up to 4 sensors (type E10 4P). The control unit is available in 3 versions A, B and C. Function of the LEDs Selected sensor (1-4) Program number Nominal thickness Measurement on P 75 GS Order data: Control unit for the connection of one sensor: E 10 A - R: Manual operation Relay-Version E 10 B - R: Control via PLC Relay-Version E 10 B - O: Control via PLC Opto coupler-Version E 10 C - O: Download via PLC Opto coupler-Version Control unit for the connection of up to four sensors: E 10-4P-B - R: Control via PLC Relay-Version E 10-4P-B - O: Control via PLC Opto coupler-Version E 10-4P-C - O: Download via PLC Opto coupler-Version Control unit with central sensor cable for the connection of up to four sensors E 10-4P-B - R - Z: Control via PLC Relay-Version E 10-4P-B - O - Z: Control via PLC Opto coupler-Version E 10-4P-C - O - Z: Download via PLC Opto coupler-Version Sensors: P 36 GS Electro-magnet up to 2,5 mm single sheet thickness (The sensor P 36 GS should only be used in case of confined space situations. The standard sensor should be P 42 GS) P 42 GS Electro-magnet up to 4,0 mm single sheet thickness P 75 GS Electro-magnet up to 6,0 mm single sheet thickness Sensor cable: CPS - 5 - G Oil: Straigth receptacle (Standard cable length 5m) CPS -. - G Oil: Straigth receptacle (Cable up to 25m made to order; for longer cables enquire) CPS - 5 - W Oil:Rigth angle receptacle (Standard cable length 5m) CPS -. - W Oil:Rigth angle receptacle (Cable up to 25m made to order; for longer cables enquire) Special accessoires: SH 36 GS: Spring loaded sensor bracket for P 36 GS SH 42 GS: " P 42 GS SHS 36 GS: " with vacuum cup for P 36 GS SHS 42 GS: " with vacuum cup for P 42 GS SHK: Clamping bracket 2395110: Rubber lips for vacuum suction cup PWS E10 Program selection box RPP: Software (DOS) for parameter back up (Version C only) Sensor cable

001-1 N=1.00 on 0.80<=1.02=>1.20
Lower limit Upper limit Measuring value Technical Data: Operating voltage: Power consumption: Enclosure meets: Ambient temperature: Weight: Dimensions Unit E10: Width: 140 mm Height: 140 mm Depth: 71 mm

LED buttons

Function of the LED buttons Memory and signal inputs: Version A: Version B: Version C: Memory for 255 parameter sets (thicknesses). Programming and addressing by push buttons. Measurement start via control input Memory for 255 parameter sets (thicknesses). Programming by push buttons Addressing with 9 respectively 11 data inputs opto coupled 24 VDC with joint common Memory for 255 parameter sets (thicknesses). Programming by push buttons Addressing with 9 respectively 11 data inputs opto coupled 24 VDC with joint common 1 opto coupled RS 232 interface for bidirectional data communication with a PLC or a PC
24V DC 4V < 17 W IP - 50oC (32o to 122oF) approx. 1,5 kg (3.3 lb) Unit E10 4P 180 mm 140 mm 71 mm
Spring loaded sensor bracket with vacuum cup SHS for sensors P 36 GS and P 42 GS (also available without vacuum cup as type SH.GS)

Clamping bracket SHK

Signal outputs Signal outputs: Maximum switching voltage: Maximum switching current: Maximum switching power:
Relay version (Version A and B): dry two way contacts 250 V AC 1A 240 W / 200 VA
Optocoupled version (Version B and C): Emitter and collector 50 V DC 150 mA 100 mW
Spring loaded sensor bracket

Sensors:

P 36 GS

P 42 GS

P 75 GS

SW90 M75x1,5

6 Sensor
68,30 Necessary space for sensor plug connection: 75mm

Plug width 30 mm

57 Lift max. 65 min. 25

movable

300 or custom made
optional rigth angle receptacle

Cup 110 5