SPARE PARTS LIST

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MODEL NO. MLT100
ITEM PART NO. DESCRIPTION
JM27000001 JM27000002 JM27000003 JM27000004 JM27000005 JM27000006 JM27000007 JM27000008 JM27000009 JM27000010 JM27000011 JM27000012 JM27000013 JM27000014 JM27000015 JM27000016 JM27000017 JM27000018 JM27000019 JM27000020 JM27000021 JM27000022 JM27000023 JM27000024 JM27000025 JM27000026 JM27000027 JM27000028 JM27000029 JM27000030 JM27000031 JM27000032 JM27000033 JM27000034 JM27000035 JM27000036 JM27000037 JM27000038 JM27000039 JM27000040 JM27000042 JM27000043 JM27000044 JM27000045 JM27000047 JM27000048 JM27000049 JM27000050 JM27000051 JM27000055 JM27000056 JM27000057 JM27000058 JM27000059 JM27000060 JM27000061 HEX.BOLT M10X35 SPRING WASHER 10 FLAT WASHER 10 CROSS HEAD SELF TAPPING SCREW EXTERIOR HALF HANDLE INTERIOR HALF HANDLE HEX.LOCK NUT M4 BOTTOM FLAT WASHER 4 LIMITED BRACKET CROSS HEAD SCREW M4X12 FIX BRACKET B SPRING WASHER 4 FIX FLAT RAIL SLIDING FLAT RAIL CROSS HEAD SCREW M6X10 SPRING WASHER 6 SLIDING TABLE RACK RAIL FIX BRACKET B SLIDING FLAT RAIL COVER SLIDING RAIL COVER FIX RAIL I SLIDING RAIL FLAT WASHER 6 GEAR RIVET 5X9 CROSS HEAD SCREW M4X10 SHAFT RETAINING RING 6 SLIDING LIMITED PLATE GEAR LIMITED C HEX. NUT M6 HEX BOLT M6X10 CONNECTION NUT SLIDING TABLE SLIDING TABLE COVER SELF TAPPING SCREW ST3.9X8 CROSS HEAD SCREW M6X16 FIX BRACKET A MAIN TABLE A CROSS HEAD SCREW M5X10 LOCK KNOB SLIDING BAR B REAR EXTENSION TABLE BIG FLAT WASHER 5 SPRING WASHER 5 CROSS HEAD SCREW M5X14 SLIDING SLOT LOCK NUT M6 WASHER FIX PLATE LEFT GUARD CONNECTION BOLT PIN 4X8 WASHER WRENCH

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JM27000062 JM27000063 JM27000064 JM27000065 JM27000066 JM27000067 JM27000068 JM27000069 JM27000070 JM27000071 JM27000072 JM27000073 JM27000074 JM27000075 JM27000078 JM27000079 JM27000082 JM27000085 JM27000086 JM27000087 JM27000088 JM27000089 JM27000090 JM27000091 JM27000092 JM27000093 JM27000094 JM27000095 JM27000096 JM27000098 JM27000102 JM27000103 JM27000104 JM27000105 JM27000108 JM27000109 JM27000110 JM27000111 JM27000112 JM27000113 JM27000114 JM27000115 JM27000117 JM27000118 JM27000119 JM27000120 JM27000121 JM27000122 JM27000123 JM27000124 JM27000136 JM27000137 JM27000138 JM27000139 JM27000140 JM27000141 SIDE PROTECTION PLATE PIN WASHER A RING 10 CROSS HEAD SUNK SCREW M4X8 TABLE INSERT RIGHT EXTENSION TABLE H.S.BOLT M14X20 HEX NUT M8 SPRING WASHER 8 FLAT WASHER 8 SQUARE NECK BOLT M8X25 COVER A SUB FRONT RAIL COVER B SLIDING BAR A FRONT RAIL LOCK KNOB A PUSH STICK WRENCH B FIX PLATE PROTECTION PLATE DUST PORT HEX.BOLT M5X65 HEX.BOLT M5X55 CORD BRACKET CORD PROTECTION TUBE HOOK CROSS HEAD SCREW M5X25 BLADE 255X25.4 CLAMP PLATE CROSS HEAD SELF TAPPING SCREW HEX.BOLT M10X45 CABINET BOTTOM BIG FLAT WASHER 4 FRONT PANEL LABEL HEX BOLT M6X16 BRACKET B LOGO LABEL CROSS HEAD SELF TAPPING SCREW SOFT START DEVICE COVER CROSS HEAD SELF TAPPING SCREW STRAIN & RELIEF SWITCH COVER SWITCH BOX OVERLOAD SWITCH OVERLOAD SWITCH LABEL OVERLOAD SWITCH NUT MAGNETIC SWITCH A (HV) CROSS HEAD SCREW M4X14 HEX.NUT M6X12 LOCK HANDLE LOCK BOLT TORSION SPRING BUSH

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JM27000142 JM27000143 JM27000144 JM27000145 JM27000146 JM27000147 JM27000148 JM27000149 JM27000150 JM27000151 JM27000152 JM27000153 JM27000154 JM27000155 JM27000156 JM27000157 JM27000158 JM27000159 JM27000160 JM27000161 JM27000162 JM27000163 JM27000164 JM27000165 JM27000166 JM27000167 JM27000168 JM27000169 JM27000170 JM27000171 JM27000172 JM27000173 JM27000174 JM27000175 JM27000176 JM27000177 JM27000178 JM27000179 JM27000180 JM27000181 JM27000182 JM27000183 JM27000184 JM27000185 JM27000186 JM27000187 JM27000188 JM27000189 JM27000190 JM27000191 JM27000192 JM27000193 JM27000194 JM27000195 JM27000196 JM27000197 RACK BRACKET SUPPORT PLATE CROSS HEAD SUNK SCREW M5X8 TUBE KNOB MOTOR(230V) BRACKET H.S.BOLT M6X20 RIVING KNIF FIX PLATE SLIDING PLATE FRAME COVER FLAT WASHER 5 CROSS HEAD SCREW M5X20 BAR ROD KEY 4X8 ADJUSTING BRACKET H.S.BOLT M5X20 BEVEL GEAR RETAINING RING 10 POINTER ROD WHEEL CROSS HEAD SCREW M5X12 KNOB SCREW PROTECTION PLATE INNER FLANGE H.S.BOLT WITH GLUE M6X12 PLATE CROSS HEAD SCREW M3X25 BIG WASHER 3 HEX LOCK NUT M3 SELF TAPPING SCREW ST3.9X10 PROTECTION PLATE OUTER FLANGE NUT M16 PROTECTION PLATE PLATE NUT M5 SUPPORT BRACKET COVER HANDLE PIN 3X30 PIN ECCENTRIC WHEEL FRICTION PAD PIN BRACKET PRESSION SPRING PAW LOCK PLATE SCREW POINTER

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JM27000198 JM27000199 JM27000200 JM27000201 JM27000203 JM27000204 JM27000205 JM27000206 JM27000207 JM27000208 JM27000209 JM27000210 JM27000211 JM27000212 JM27000213 JM27000214 JM27000215 JM27000216 JM27000217 JM27000218 JM27000219 JM27000220 JM27000221 JM27000222 JM27000223 JM27000225 JM27000226 JM27000227 JM27000228 JM27000229 JM27000230 JM27000231 JM27000232 JM27000233 JM27000234 JM27000235 JM27000236 JM27000237 JM27000238 JM27000239 JM27000240 JM27000241 JM27000242 JM27000243 JM27000244 JM27000245 JM27000246 JM27000247 JM27000248 JM27000249 JM27000250 JM27000251 JM27000252 JM27000253 JM27000254 JM27000255 CROSS HEAD SCREW M4X8 BRACKET INSERT RIP FENCE LOCK NUT SQUARE NECK BOLT M6X60 INSERT SLIDING BAR POINTER FLAT WASHER 3 CROSS HEAD SCREW M3X8 WING NUT BIG WASHER 6 WASHER LOCK KNOB SCALE LABEL HANDLE PIN THREAD ROD LINK PLATE INSERT FENCE SQUARE NECK BOLT M6X30 MITER GUAGE PAD SCREW HANDLE PIN 3X25 ARM BUSH H.S.BOLT M6X10 PIN RETAINING RING 20 BEARING 9 PRESSION SPRING CROSS HEAD SUNK SCREW M4X28 HANDLE COVER ROD BEARING 17 H.S.BOLT M6X16 HANDLE HANDLE HEX NUT M4 HEX NUT M10 HEX BOLT M10X55 BASE KNOB PIN CONNECTOR CHAIN PAD BOLT BUSH HEX.NUT M10

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JM27000256 JM27000257 JM27000258 JM27000259 JM27000260 JM27000261 JM27000262 JM27000263 JM27000264 JM27000265 JM27000266 JM27000268 JM27000269 JM27000270 JM27000271 JM27000272 JM27000273 JM27000274 JM27000275 JM27000276 JM27000278 JM27000292 JM27000293 JM27000294 JM27000295 JM27000296 JM27000297 JM27000299 JM27000361 JM27000301 JM27000302 JM27000305 JM27000306 JM27000312 JM27000313 JM27000314 JM27000316 JM27000317 JM27000318 JM27000319 JM27000320 JM27000321 JM27000323 JM27000324 JM27000325 JM27000326 JM27000327 JM27000328 JM27000329 JM27000330 JM27000331 JM27000332 JM27080019 JM27000339 JM27000340 JM27000341 BRACKET HANDLE HANDLE HEX.BOLT M8X40 CONNECTION PLATE BIG WASHER 8 LOCK NUT M8 NUT FEET BUSH WHEEL RIVET 6X10 BRACKET SCREW SPRING BUSH STEP RETAINING RING 24 NUT STAND CORD 2 CROSS HEAD SCREW M5X8 COVER BRUSH COVER CARBON BRUSH 2PCS BRUSH HOLDER MOTOR HOUSE CLAMP PLATE ABSORB RING BEARING 6001-2Z STATOR(230V) CROSS HEAD SELF TAPPING SCREW ROTOR(230V) BEARING 6201-2Z RING GEAR BOX CROSS HEAD SCREW M5X35 CROSS HEAD SUNK SCREW M5X16 GEAR COVER BEARING 6003-2Z RETAINING RING 35 OUTER SHAFT KEY 5X6.5X16 GEAR RETAINING RING 16 BUSH SLIDING TABLE PAD TRIANGLE PLATE WRENCH HOOK PROTECTION PLATE CLAMP NAME PLATE H.S.BOLT WITH GLUE M6X20 BLADE GUARD CROSS HEAD SELF TAPPING SCREW

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JM27080020 JM27080060 JM27080062 JM27080061 JM27000046 JM27000052 JM27000076 JM27000080 JM27000083 JM27000101 JM27000106 JM27000130 JM27000202 JM27000224 JM27000267 JM27000298 JM27000309 JM27000315 JM27000322 JM27000359 JM27000360 JM27000300 WARNING LABEL WARNING LABEL WARNING LABEL LOGO LABEL REAR EXTENSION TABLE ASSEMBLY UP BLADE GUARD ASSEMBLY (EU TY SUB FRONT RAIL ASSEMBLY (MMSCA SLIDING BAR A ASSEMBLY (MMSCAL FRONT RAIL ASSEMBLY (MMSCALE) BLADE INNER LING 25.4 CABINET ASSEMBLY(A) SWITCH ASSY 4 SWA SOX CAX RIP FENCE ASSEMBLY MITER GUAGE ASSEMBLY WHEEL ASSEMBLY MOTOR HOUSE ASSEMBLY ROTOR(230V)ASSEMBLY GEAR BOX ASSEMBLY OUTER SHAFT ASSEMBLY STAND WARNING LABEL STAND OPERATION LABEL

SERVICE DRAWING

GB F D I NL E P DK GR
Table Saw Scie circulaire table Tischkreissge Sega da tavolo Tafelcirkelzaag Sierra de mesa Serra de mesa Bordsav
Instruction manual Manuel dinstructions Betriebsanleitung Istruzioni per luso Gebruiksaanwijzing Manual de instrucciones Manual de instrues Brugsanvisning

MLT100

mm 17 mm mm 3

(A) 90 45

90 (B)

4 mm - 5 mm

300 mm 120 mm 130 mm 6 mm 50 mm

130 mm

9.5 mm 50 mm

100 mm

19 mm 120 mm 9.5 mm 40 mm

460 mm

140 mm
ENGLISH (Original Instructions)
Explanation of general view
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Hole diameter 8 mm 6 mm std. washer No. 10 wood screw 40 mm min. length 6 mm Mounting bolt & Nut tighten securely Push stick Rip fence (Guide rule) Miter gauge Handle Arrow pointer Lock lever 90 adjusting screw 45 adjusting screw Switch Restart button Screws Sub table (R) 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. Sub table (back) Slide table Locking plate Wrench Hex nut Inner flange Ring Saw blade Outer flange Blade guard Riving knife Blade guard mounting portion (stay) Blade These two clearances should be equal. Hex bolts (A) Hex bolts 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. Lever Scale Guideline Screw Face/edge parallel Wood screw Glue together Auxiliary fence Push block Cross cutting Mitering Bevel cutting Compound mitering (angles) Knob Brush holder cap Screwdriver

SPECIFICATIONS

Model Arbor hole Blade diameter Max. cutting capacities MLT100 (for European countries) 30 mm 260 mm 93 mm 64 mm 4,300 (685 mm - 835 mm) x (955 mm - 1,305 mm) (685 mm - 835 mm) x (955 mm - 1,305 mm) with sub tables (R) and (back) with sub tables (R) and (back) 726 mm x 984 mm x 333 mm with sub tables (R) and (back) 34.1 kg /II 726 mm x 984 mm x 333 mm with sub tables (R) and (back) 34.1 kg (for other than European countries) 25 mm and 25.4 mm 255 mm 90.5 mm 63 mm
No load speed (min-1) Table size (L x W) Dimensions (L x W x H) with table (s) not extended Net weight Safety class
Due to our continuing programme of research and development, the specifications herein are subject to change without notice. Specifications may differ from country to country. Weight according to EPTA-Procedure 01/2003 Symbols END215-3 The following show the symbols used for the equipment. Be sure that you understand their meaning before use. Read instruction manual. Intended use The tool is intended for cutting in wood.

ENE003-1

. DOUBLE INSULATION
Power supply ENF002-1 The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated in accordance with European Standard and can, therefore, also be used from sockets without earth wire.

. Wear safety glasses.

General Power Tool Safety Warnings

GEA010-1

. Do not place hand or fingers close to the blade. 8
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. ADDITIONAL SAFETY RULES FOR TOOL ENB095-1 SAVE THESE INSTRUCTIONS.

1. Wear eye protection. 2. Do not use the tool in presence of flammable liquids or gases. 3. NEVER use the tool with an abrasive cut-off wheel installed. 4. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately. 5. Use only saw blades recommended by the manufacturer and which conform to EN847-1, and observe that the riving knife must not be thicker than the width of the cut by the saw blade and not thinner than the body of the blade. 6. Always use accessories recommended in this manual. Use of improper accessories such as abrasive cut-off wheels may cause an injury. 7. Select the correct saw blade for the material to be cut. 8. Do not use saw blades manufactured from high speed steel. 9. To reduce the emitted noise, always be sure that the blade is sharp and clean. 10. Use correctly sharpened saw blades. Observe the maximum speed marked on the saw blade. 11. Clean the spindle, flanges (especially the installing surface) and hex nut before installing the blade. Poor installation may cause vibration/ wobbling or slippage of the blade. 12. Use saw-blade guard and riving knife for every operation for which it can be used, including all through sawing operations. Always install the blade guard following the instructions out-lined in this manual. Through sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. NEVER use the tool with a faulty blade guard or secure the blade guard with a rope, string, etc. Any irregular operation of the blade guard should be corrected immediately. 13. Immediately reattach the guard and riving knife after completing an operation which requires removal of the guard. 14. Do not cut metal objects such as nails and screws. Inspect for and remove all nails, screws and other foreign material from the workpiece before operation. 15. Remove wrenches, cut-off pieces, etc. from the table before the switch is turned on. 16. NEVER wear gloves during operation. 17. Keep hands out of the line of the saw blade. 18. NEVER stand or permit anyone else to stand in line with the path of the saw blade. 19. Make sure the blade is not contacting the riving knife or workpiece before the switch is turned on.
20. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade. 21. The tool should not be used for slotting, rabbetting or grooving. 22. Replace table insert when worn. 23. NEVER make any adjustments while tool is running. Disconnect tool before making any adjustments. 24. Use a push stick when required. Push sticks MUST be used for ripping narrow workpieces to keep your hands and fingers well away from the blade. 25. Always store the push-stick when it is not in use. 26. Pay particular attention to instructions for reducing risk of KICKBACK. KICKBACK is a sudden reaction to a pinched, bound or misaligned saw blade. KICKBACK causes the ejection of the workpiece from the tool back towards the operator. KICKBACKS CAN LEAD TO SERIOUS PERSONAL INJURY. Avoid KICKBACKS by keeping the blade sharp, by keeping the rip fence parallel to the blade, by keeping the riving knife and blade guard in place and operating properly, by not releasing the workpiece until you have pushed it all the way past the blade, and by not ripping a workpiece that is twisted or warped or does not have a straight edge to guide along the fence. 27. Do not perform any operation freehand. Freehand means using your hands to support or guide the workpiece, in lieu of a rip fence or miter gauge. 28. NEVER reach around or over saw blade. NEVER reach for a workpiece until the saw blade has completely stopped. 29. Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard workpieces. Do not bend or twist workpiece while feeding. If you stall or jam the blade in the workpiece, turn the tool off immediately. Unplug the tool. Then clear the jam. 30. NEVER remove cut-off pieces near the blade or touch the blade guard while the blade is running. 31. Knock out any loose knots from workpiece BEFORE beginning to cut. 32. Do not abuse cord. Never yank cord to disconnect it from the receptacle. Keep cord away from heat, oil, water and sharp edges. 33. Some dust created from operation contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: - lead from lead-based-painted material and, - arsenic and chromium from chemically-treated lumber. - Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. 34. Connect the tool to a dust collecting device when sawing. 9

35. The guard can be lifted during workpiece setup and for ease of cleaning. Always make sure that guard hood is down and flat against sawtable before plugging in the tool.
adjusting screws counterclockwise to adjust the positive stops. After adjusting the positive stops, set the blade at 90 to the table surface. Then adjust the arrow pointer so that its right edge is aligned to the 0 graduation. (Fig. 10)
SAVE THESE INSTRUCTIONS. INSTALLATION
Positioning table saw (Fig. 1 - 3)
Locate the table saw in a well lit and level area where you can maintain good footing and balance. It should be installed in an area that leaves enough room to easily handle the size of your workpieces. The table saw should be secured with four screws or bolts to the work bench or table saw stand using the holes provided in the bottom of the table saw. When securing the table saw on the work bench, make sure that there is an opening in the top of the work bench the same size as the opening in the bottom of the table saw so the sawdust can drop through. If during operation there is any tendency for the table saw to tip over, slide or move, the work bench or table saw stand should be secured to the floor.

Switch action

CAUTION: Remove workpiece from the table. Switch off the tool and then press in the restart button. Before plugging in the tool, always be sure that the tool is switched off. For tool with button type switch (Fig. 11) To start the tool, press the ON ( I ) button. To stop it, press the OFF ( O ) button. For tool with lever type switch (Fig. 12) To start the tool, raise the switch lever. To stop it, lower the switch lever.
Sub table (R) (Fig. 13 & 14)
This tool is provided with the sub table (R) on the right side of the main table. To use the sub table (R), loosen two screws on the right side counterclockwise, pull out the table (R) fully and then tighten the two screws to secure it.
Storing accessories (Fig. 4 & 5)
Push stick, Triangular rule, blade and wrenches can be stored on the left side of the base and the rip fence and miter gauge can be stored at the right side of the base.
Sub table (back) (Fig. 15)
To use the sub table (back), loosen the screws on the left and right hand sides under the table and pull it out backwards to the desired length. At the desired length, tighten the screw securely.

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.

Slide table (Fig. 16)

CAUTION: After using slide table, be sure to lock it by moving the locking plate to the vertical position. This tool is provided with the slide table on the left side. The slide table slides back and forth. Pivot the locking plates on the back and front sides to the horizontal position before using it. Hold workpiece firmly with the miter gauge using a clamp on the miter gauge and slide the workpiece together with the slide table at the time of cutting operation.

Adjusting the depth of cut (Fig. 6)
The depth of cut may be adjusted by turning the handle. Turn the handle clockwise to raise the blade or counterclockwise to lower it. NOTE: Use a shallow depth setting when cutting thin materials in order to obtain a cleaner cut.
Adjusting the bevel angle (Fig. 7)
Loosen the lock lever counterclockwise and turn the handwheel until the desired angle (0 - 45) is obtained. The bevel angle is indicated by the arrow pointer. After obtaining the desired angle, tighten the lock lever clockwise to secure the adjustment. CAUTION: After adjusting the bevel angle, be sure to tighten the lock lever securely.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. The tool is shipped from the factory with the saw blade and blade guard not in the installed condition. Assemble as follows:
Installing or removing saw blade
CAUTION: Always be sure that the tool is switched off and unplugged before installing or removing the blade. Use only the Makita socket wrench provided to install or remove the blade. Failure to do so may result in over tightening or insufficient tightening of the hex bolt. This could cause an injury.
Adjusting positive stops (Fig. 8 & 9)
The tool is equipped with positive stops at 90 and 45 to the table surface. To check and adjust the positive stops, proceed as follows: Move the handwheel as far as possible by turning it. Place a triangular rule on the table and check to see if the blade is at 90 or 45 to the table surface. If the blade is at an angle shown in Fig. A, turn the adjusting screws clockwise; if it is at an angle shown in Fig. B, turn the 10
Use the following saw blade. Do not use saw blades which do not comply with the characteristics specified in these instructions. For Model Max. dia. MLTmm Min. dia. 230 mm Blade thickness 1.8 mm or less Kerf 2 mm or more
CAUTION: Check the arbor hole diameter of the blade before installing the blade. Always use the correct ring for the arbor hole of the blade you intend to use. (Fig. 17) Remove the table insert on the table. Hold the outer flange with the wrench and loosen the hex nut counterclockwise with the wrench. Then remove the outer flange. (Fig. 18) Assemble the inner flange, ring, saw blade, outer flange and hex nut onto the arbor, making sure that the teeth of the blade are pointing down at the front of the table. Always install the hex nut with its recessed side facing the outer flange. For all countries other than European countries CAUTION: The ring 25.4 mm in outer diameter is factory-installed onto the spindle. For European countries CAUTION: The ring 30 mm in outer diameter is factory-installed between the inner and outer flanges. Keep the flange surface clean of dirt or other adhering matter; it could cause blade slippage. Be sure that the blade is installed so that the teeth are aligned in the cutting (turning) direction. To secure the blade in place, hold the outer flange with the offset wrench, then tighten the hex nut clockwise with the wrench. BE SURE TO TIGHTEN THE HEX NUT SECURELY. (Fig. 19) CAUTION: Be sure to hold the hex nut carefully with the wrench. If your grip should slip, the wrench may come off the hex nut, and your hand could strike the sharp blade edges.

For both European and non-European type blade guards The riving knife installing location is factory-adjusted so that the blade and riving knife will be in a straight line. However, if they are not in a straight line, loosen the hex bolts (B) and adjust the blade guard mounting portion (stay) so that the riving knife is aligned directly behind the blade. Then tighten the hex bolts (B) to secure the stay. (Fig. 24) CAUTION: If the blade and riving knife are not aligned properly, a dangerous pinching condition may result during operation. Make sure they are properly aligned. You could suffer serious personal injury while using the tool without a properly aligned riving knife. NEVER make any adjustments while tool is running. Disconnect the tool before making any adjustments. Dont remove the riving knife. (Fig. 25) There must be a clearance of about 4 - 5 mm between the riving knife and the blade teeth. Loosen the hex bolts (A) and adjust the riving knife accordingly and tighten the hex bolts (A) securely. Attach the table insert on the table, then check to see that the blade guard works smoothly before cutting.
Installing and adjusting rip fence (Fig. 26)
Install the rip fence so that the fence holder engages with the nearmost guide rail. To secure the rip fence, pivot fully the lever on the fence holder. To check to be sure that the rip fence is parallel with the blade, secure the rip fence 2 -3 mm from the blade. Raise the blade up to maximum elevation. Mark one of the blade teeth with a crayon. Measure the distance (A) and (B) between the rip fence and blade. Take both measurements using the tooth marked with the crayon. These two measurements should be identical. If the rip fence is not parallel with the blade, proceed as follows: (Fig. 27 & 28) 1. Secure the rip fence by lowering the lever on it. 2. Loosen the two hex bolts on the rip fence with the hex wrench provided. 3. Adjust the rip fence until it becomes parallel with the blade. 4. Tighten the two hex bolts on the rip fence. (Fig. 29) CAUTION: Be sure to adjust the rip fence so that it is parallel with the blade, or a dangerous kickback condition may occur. Bring the rip fence up flush against the side of the blade. Make sure that the guideline on the fence holder points to the 0 graduation. If the guideline does not point to the 0 graduation, loosen the screw on the scale plate and adjust the scale plate. (Fig. 30)

Installing blade guard (Fig. 20 & 21)
CAUTION: Before installing the blade guard, adjust the depth of cut to its maximum elevation. For non-European type blade guard Remove the center cover. Insert the riving knife into the blade guard mounting portion (stay). Tighten the hex bolts (A) with the provided wrench. For European type blade guard (Fig. 22 & 23) Remove the center cover. Insert the riving knife into the blade guard mounting portion (stay). Tighten the hex bolts (A) with the provided wrench. Place the blade guard into the groove on the riving knife. Secure the blade guard by pivoting the lever on the blade guard.
Connecting to vacuum cleaner (Fig. 31)
Cleaner operations can be performed by connecting the tool to Makita vacuum cleaner or dust collector.

OPERATION

CAUTION: Always use work helpers such as push sticks and push blocks when there is a danger that your hands or fingers will come close to the blade. Always hold the workpiece firmly with the table and the rip fence or miter gauge. Do not bend or twist it while feeding. If the workpiece is bent or twisted, dangerous kickbacks may occur. NEVER withdraw the workpiece while the blade is running. If you must withdraw the workpiece before completing a cut, first switch the tool off while holding the workpiece firmly. Wait until the blade has come to a complete stop before withdrawing the workpiece. Failure to do so may cause dangerous kickbacks. NEVER remove cut-off material while the blade is running. NEVER place your hands or fingers in the path of the saw blade. Be especially careful with bevel cuts. Always secure the rip fence firmly, or dangerous kickbacks may occur. Always use work helpers such as push sticks and push blocks when cutting small or narrow workpieces.
When the width of rip is 65 mm - 150 mm wide, use the push stick to feed the workpiece. (Fig. 36) (3) When the width of rip is narrower than 65 mm, the push stick cannot be used because the push stick will strike the blade guard. Use the auxiliary fence and push block. Attach the auxiliary fence to the rip fence with two C clamps. (Fig. 37) Feed the workpiece by hand until the end is about 25 mm from the front edge of the table. Continue to feed using the push block on the top of the auxiliary fence until the cut is complete. (Fig. 38)

Cross cutting

CAUTION: When making a crosscut, remove the rip fence from the table. When cutting long or large workpieces, always provide adequate support to the sides of the table. The support should be at the same height as the table. Always keep hands away from path of blade. Miter gauge (Fig. 39) Use the miter gauge for the 4 types of cutting shown in the figure. CAUTION: Secure the knob on the miter gauge carefully. Avoid creep of workpiece and gauge by firm workholding arrangement, especially when cutting at an angle. NEVER hold or grasp the intended cut-off portion of the workpiece. Always adjust the distance between the end of the miter gauge and the saw blade not to exceed 15 mm. Use of miter gauge (Fig. 40) Slide the miter gauge into the thick grooves in the table. Loosen the knob on the gauge and align to desired angle (0 to 60). Bring stock flush up against fence and slide table, secure it with the clamp on the miter gauge and feed gently forward into the blade.

Work helpers

Push sticks, push blocks or auxiliary fence are types of work helpers. Use them to make safe, sure cuts without the need for the operator to contact the blade with any part of the body. Push block (Fig. 32) Use a 19 mm piece of plywood. Handle should be in center of plywood piece. Fasten with glue and wood screws as shown. Small piece 9.5 mm x 8 mm x 50 mm of wood must always be glued to plywood to keep the blade from dulling if the operator cuts into push block by mistake. (Never use nails in push block.) Auxiliary fence (Fig. 33) Make auxiliary fence from 9.5 mm and 19 mm plywood pieces.

Ripping

CAUTION: When ripping, remove the miter gauge from the table. When cutting long or large workpieces, always provide adequate support behind the table. DO NOT allow a long board to move or shift on the table. This will cause the blade to bind and increase the possibility of kickback and personal injury. The support should be at the same height as the table. 1. Adjust the depth of cut a bit higher than the thickness of the workpiece. (Fig. 34) 2. Position the rip fence to the desired width of rip and lock in place by pivoting the grip. 3. Turn the tool on and gently feed the workpiece into the blade along with the rip fence. (1) When the width of rip is 150 mm and wider, carefully use your right hand to feed the workpiece. Use your left hand to hold the workpiece in position against the rip fence. (Fig. 35)

Auxiliary wood facing (miter gauge) (Fig. 41)
To prevent a long board from wobbling, fit the miter gauge with an auxiliary fence board. Fasten with bolts/nuts after drilling holes, but fasteners must not protrude from the face board.

Carrying tool (Fig. 42)

Make sure that the tool is unplugged. Carry the tool by holding the tool part shown in the figure. CAUTION: Always secure all moving portions before carrying the tool. Always make sure that the blade guard is installed in place before the carrying the tool.

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
Sound power level (LWA): 105 dB (A) Uncertainty (K): 3 dB (A) Wear ear protection. For European countries only ENH022-3 EC Declaration of Conformity We Makita Corporation as the responsible manufacturer declare that the following Makita machine(s): Designation of Machine: Table Saw Model No./ Type: MLT100 are of series production and Conforms to the following European Directives: 2006/42/EC And are manufactured in accordance with the following standards or standardised documents: EN61029 The EC Type-Examination Certificate No.BM 50170011 0001, BM The EC Type-Examination was performed by: TV RHEINLAND Product safety GmbH Am Grauen Stein 51105 Kln, Germany Identification No. 0197 The technical documentation is kept by our authorised representative in Europe who is: Makita International Europe Ltd., Michigan Drive, Tongwell, Milton Keynes, Bucks MK15 8JD, England 15. 12. 2009

Cleaning

Clean out sawdust and chips from time to time. Carefully clean the blade guard and moving parts inside the table saw.

Lubrication

To keep the table saw in tip-top running condition, and to assure maximum service life, oil or grease the moving parts and rotating parts from time to time. Lubrication places: Threaded shaft to elevate the blade Hinge to rotate the frame Elevation guide shafts on motor Gear to elevate the blade

Replacing carbon brushes (Fig. 43)
Remove and check the carbon brushes regularly. Replace when they wear down to 3 mm in length. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. (Fig. 44) Use a screwdriver to remove the brush holder caps. To replace the carbon brushes, remove the blade guard and blade and then loosen the lock lever, tilt the saw head and secure it at 45 bevel angle. Carefully lay the tool on itself backward. Then loosen the brush holder cap. Remove the worn carbon brushes, insert the new ones and secure the brush holder caps. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.
Tomoyasu Kato Director Makita Corporation 3-11-8, Sumiyoshi-cho, Anjo, Aichi, 446-8502, JAPAN

ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center. Rip fence Miter gauge Wrench 24 Hex wrench 5 Joint (for connecting to dust collector) Stand set Noise ENG905-1 The typical A-weighted noise level determined according to EN61029: Sound pressure level (LpA): 92 dB (A) 13
FRANAIS (Instructions dorigine)

Descriptif

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Diamtre de lorifice 8 mm Rondelle ordinaire de 6 mm Vis bois n10 de 40 mm de longueur min. Boulon de montage et crou de 6 mm fermement serrs Bton-poussoir Garde parallle (rgle de guidage) Guide donglet Poigne Pointeur flche Bouton de scurit Vis de rglage 90 Vis de rglage 45 Interrupteur Bouton de remise en marche Vis 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. Table auxiliaire (R) Table auxiliaire (dos) Table coulissante Plaque de blocage Cl crou hexagonal Flasque intrieur Bague Lame de scie Flasque extrieur Protge-lame Couteau diviseur Portion de montage du protgelame (entretoise) Lame Ces deux jeux doivent tre gaux. Boulon hexagonal (A) Boulons hexagonaux 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. Levier Secteur Guide Vis Face/bord parallle Vis bois Coller ensemble Garde auxiliaire Bloc-poussoir Coupe en travers Onglet Coupe en biseau Onglet mixte (angles) Bouton Bouchon de porte-charbon Tournevis

SPCIFICATIONS

Modle Trou darbre Diamtre de la lame Capacit de coupe max. MLT100 (Pour lEurope uniquement) 30 mm 260 mm 93 mm 64 mm (685 mm - 835 mm) x (955 mm - mm) (685 mm - 835 mm) x (955 mm - mm) avec les tables auxiliaires (R) et (larrire) avec les tables auxiliaires (R) et (larrire) 726 mm x 984 mm) x 333 mm avec les tables auxiliaires (R) et (larrire) 34,1 kg /II 726 mm x 984 mm) x 333 mm avec les tables auxiliaires (R) et (larrire) 34,1 kg (Autres pays que lEurope) 25 et 25,4 mm 255 mm 90,5 mm 63 mm

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. EC: BM 50170011 0001, BM EC : TV RHEINLAND Product safety GmbH Am Grauen Stein 51105 Kln, Germany A. 0197 , : Makita International Europe Ltd. Michigan Drive, Tongwell, Milton Keynes, Bucks MK15 8JD, England 15. 12. 2009
Tomoyasu Kato Makita Corporation 3-11-8, Sumiyoshi-cho, Anjo, Aichi, 446-8502, JAPAN

Makita Corporation

Anjo, Aichi, Japan

JM2708C005

www.makita.com